Eclipse 902-544 Instruction Manual Download Page 3

 

No   

Description 

Qty  No   

Description 

Qty 

25 

single-direction valve body 

72 

fixed handle 

26 

drum spring 

73 

protection cover 

27 

steel ball C5 

74 

fixed handle sleeve 

28 

single-direction valve seat 

75 

O-ring 23.8X3.1 

29 

nylon gasket 9X7X2 

76 

O-ring 41X2.5 

30 

spring 0.2X4.8/3.5X10 =-7 

77 

steel ball C5.5 

31 

steel ball C4 

78 

spring 0.7X4.8X13.2 n=7 

32 

cylinder 

79 

oil return screw 

33 

plastic retainer ring 11X8X1.5 

80 

steel ball C5.5 

34 

O-ring 7X2 

81 

plunger 

35 

O-ring 17X2.5 

82 

spring 0.7X4.8X13.2 n=7 

36 

plunger 

83 

O-ring 3X2 

37 

pin 7X34.5 

84 

plastic retainer ring 7X41.2 

38 

retainer ring 6 

85 

filter 

39 

rubber sleeve 

86 

clamp 

40 

handle stander 

87 

housing 

41 

  heavy duty straight pin 3X28 

88 

steel ball C5.5 

42 

pin sleeve 

89 

spring 0.7X4.8X13.2 n=7 

43 

torsional spring 

90 

O-ring 3X2 

44 

handle head 

91 

plastic retainer ring 7X41.2 

45 

  heavy duty straight pin 3X25 

92 

oil plug 

46 

active handle 

93 

  heavy duty straight pin 4X30 

47 

handle sleeve 

 

 

 

 

 

 

 

 

 

GENERAL SAFETY RULE 

TO WORK IN SAFE CONDITIONS WITH THIS TOOL, IT IS IMPERATIVE TO READ 
CAREFULLY THE DIRECTIONS FOR USE AND TO FOLLOW THE INSTRUCTION 
IT CONTAINS. IF YOU DO NOT RESPECT THE INFORMATION WRITTEN IN THE 
INSTRUCTION MANUAL, THE WARRANTY WILL BE CANCELED. 

1.    Work area safety 

a.

 

Keep work area clean and well lit. 

Cluttered or dark areas invite accidents. 

b.

 

Keep children and bystanders away while operating the hydraulic crimping 
tool 

Distractions can cause you to lose control.

 

2.  Personal safety 

c.

 

Stay alert, watch what you are doing and use common sense when operating the 
tool. Do not use the tool while you are tired or under the influence of drugs, 
alcohol or medication.. A moment of inattention while operating hydraulic tools 
may result in serious personal injury. 

d.

 

Use safety equipment. Always wear eye protection. Safety equipment such as 
dust mask, non-skid shoes, hard hat, or hearing protection used for appropriate 
conditions will reduced personal injuries. 

e.

 

Dress properly. Do not wear loose clothing or jewelry. Keep your hair

clothing 

and gloves away from moving parts. Loose clothes jewelry or long hair can be 
caught in moving parts. 

f.

 

Do not force the tool. Use the correct power tool for your application .The 
correct power tool will do the job better and safer at the rate for which it was 
designed. 

g.

 

Store idle power tools out of the reach of children and do not allow persons 
unfamiliar with the hydraulic crimping tool. This tool is dangerous in the hands 

Summary of Contents for 902-544

Page 1: ... Crimping Tool 902 544 Due to continuing improvements actual product may differ slightly from the product described herein Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL ...

Page 2: ...This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the e...

Page 3: ... TO FOLLOW THE INSTRUCTION IT CONTAINS IF YOU DO NOT RESPECT THE INFORMATION WRITTEN IN THE INSTRUCTION MANUAL THE WARRANTY WILL BE CANCELED 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Keep children and bystanders away while operating the hydraulic crimping tool Distractions can cause you to lose control 2 Personal safety c Stay alert watch wha...

Page 4: ...ned No Description Qty No Description Qty 1 hexagon scrtew M5 30 2 48 pressure release pin 1 2 hexagon scrtew M6 30 3 49 pin 7X29 5 1 3 housing B 1 50 O ring 8X1 5 1 4 die 1 51 pressure adjusting screw M8X9 1 5 guide block 1 52 safety valve body 1 6 retract spring 1X7 8X50 n 15 2 53 spring 1 2X4 5X22 n 15 1 7 moveable die 2 54 O ring 2 2X1 9 1 8 roller pin P 5X11 8 10 55 valve spindle 1 9 holder 2...

Page 5: ...fingers in the dies profile 4 Do not crimp on live cables or conductors 5 Do only crimp copper or aluminum conducting material 6 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but m...

Page 6: ...d cable do not connect tightly after crimping 1 The tool can not reach to the rated pressure 1 Refer to the fault A C Oil leakage on the head or on the plunger 1 Sealing kit is broken 1 Contact manufacturer or distributor and replace it by trained person PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFE...

Page 7: ...ear Make sure the oil is filtered by 120 mesh net or over 30µm strainer Meantime avoid getting dust into the oil cup How to change oil Code Name Function 1 Die for crimping unchangeable crimping die 2 Head for holding die 3 Limited pin for preventing head from excessive rotating 4 Release valve for releasing pressure and retracting the die and piston back to starting position 5 Active handle for o...

Page 8: ...g position by twisting handle clockwise Make sure the tool is under its original situation before operating 2 Insert cable fully into connector and then center it between dies 3 Pumping the handle the three moveable dies will move toward and hold the connector automatically Be sure the connector was centered between dies Keep pumping until a significant sound was heard it means we have finished on...

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