Eclipse 902-544 Instruction Manual Download Page 4

 

of untrained users. 

h.

 

Maintain power tools. Check for misalignment or binding of moving parts, 
breakage of parts and any other condition that may affect the Hydraulic crimping 
tool operation. If damaged, have the Hydraulic crimping tool repaired before use. 
Many accidents are caused by poorly maintained power tools. 

i.

 

Use the Hydraulic Crimping Tool, accessories and tool bits etc., in accordance 
with these instructions and in the manner intended for the particular type of tool, 
taking into account the working conditions and the work to be performed. Use of 
the Hydraulic Crimping tool for operations different from those intended could 
result in a hazardous situation. 

3.  Service 

Have your Hydraulic Crimping Tool serviced by a qualified service technician using 
only identical replacement parts. This will ensure that the safety of the Hydraulic 
Crimping Tool Kit is maintained. 
 
 
 
 
 
 
 
 
 
 

 
 

No   

Description 

Qty  No   

Description 

Qty 

hexagon scrtew M5×30 

48 

pressure release pin 

hexagon scrtew M6×30 

49 

pin 7X29.5 

housing B 

50 

O-ring 8X1.5 

die 

51 

pressure adjusting screw M8X9 

guide block 

52 

safety valve body 

retract spring 1X7.8X50 n=15 

53 

spring 1.2X4.5X22 n=15 

moveable die 

54 

O-ring 2.2X1.9 

roller pin P 5X11.8 

10 

55 

valve spindle 

holder 

56 

safety valve seat 

10 

guide sleeve 

57 

nylon gasket 11X9X2 

11 

guide pin 

58 

oil return screw plug 

12 

housing A 

59 

oil return cartridge 

13 

limited pin 4X17 

60 

O-ring 2.2X1.9 

14 

die holder 

61 

spring 0.7X4.8X13.2 n=7 

15 

hexagon screw M4X6 

62 

inner hexagon srew M5X5 

16 

gasket 24 

63 

steel ball C4 

17 

plastic retainer ring 11X8X1.5 

64 

inner hexagon set screw M5X5 

18 

O-ring 7X2 

65 

filter 

19 

piston screw 

66 

filter sieve   

20 

piston 

67 

plastic retainer ring 

21 

spring nut 

68 

oil tube 

22 

retract spring 

69 

plug 

23 

plastic retainer ring 40X35X1.3 

70 

fixed handle head 

24 

O-ring 33X3.5 

71 

  heavy duty straight pin 3X5 

Summary of Contents for 902-544

Page 1: ... Crimping Tool 902 544 Due to continuing improvements actual product may differ slightly from the product described herein Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL ...

Page 2: ...This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the e...

Page 3: ... TO FOLLOW THE INSTRUCTION IT CONTAINS IF YOU DO NOT RESPECT THE INFORMATION WRITTEN IN THE INSTRUCTION MANUAL THE WARRANTY WILL BE CANCELED 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Keep children and bystanders away while operating the hydraulic crimping tool Distractions can cause you to lose control 2 Personal safety c Stay alert watch wha...

Page 4: ...ned No Description Qty No Description Qty 1 hexagon scrtew M5 30 2 48 pressure release pin 1 2 hexagon scrtew M6 30 3 49 pin 7X29 5 1 3 housing B 1 50 O ring 8X1 5 1 4 die 1 51 pressure adjusting screw M8X9 1 5 guide block 1 52 safety valve body 1 6 retract spring 1X7 8X50 n 15 2 53 spring 1 2X4 5X22 n 15 1 7 moveable die 2 54 O ring 2 2X1 9 1 8 roller pin P 5X11 8 10 55 valve spindle 1 9 holder 2...

Page 5: ...fingers in the dies profile 4 Do not crimp on live cables or conductors 5 Do only crimp copper or aluminum conducting material 6 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but m...

Page 6: ...d cable do not connect tightly after crimping 1 The tool can not reach to the rated pressure 1 Refer to the fault A C Oil leakage on the head or on the plunger 1 Sealing kit is broken 1 Contact manufacturer or distributor and replace it by trained person PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFE...

Page 7: ...ear Make sure the oil is filtered by 120 mesh net or over 30µm strainer Meantime avoid getting dust into the oil cup How to change oil Code Name Function 1 Die for crimping unchangeable crimping die 2 Head for holding die 3 Limited pin for preventing head from excessive rotating 4 Release valve for releasing pressure and retracting the die and piston back to starting position 5 Active handle for o...

Page 8: ...g position by twisting handle clockwise Make sure the tool is under its original situation before operating 2 Insert cable fully into connector and then center it between dies 3 Pumping the handle the three moveable dies will move toward and hold the connector automatically Be sure the connector was centered between dies Keep pumping until a significant sound was heard it means we have finished on...

Reviews: