background image

 

 

SAVE THIS MANUAL 

Keep this manual for the safety warnings and precautions, assembly, operating,   
inspection, maintenance and cleaning procedures. Write the month and year of 
purchase. Keep this manual and the receipt in a safe and dry place for   
future reference.   

IMPORTANT SAFETY INFORMATION 

In this manual, on the labeling, and all other information 
provided with this product: 

 

This is the safety alert symbol. It is used to alert you to potential 
personal injury hazards. Obey all safety messages that follow this 
symbol to avoid possible injury or death. 

 

DANGER indicates a hazardous situation which,   
if not avoided, will result in death or serious injury. 

 

WARNING indicates a hazardous situation which,   
if not avoided, could result in death or serious injury. 

 

CAUTION, used with the safety alert symbol,   
indicates a hazardous situation which, if not avoided,   
could result in minor or moderate injury. 
 
 
 

 
 

LIMITED 1 YEAR WARRANTY 

We make every effort to assure that its products meet high quality and durability standards, 
and warrants to the original purchaser that this product is free from defects in materials and 
workmanship for the period of one year from the date of purchase (90 days if used as rental 
equipment). This warranty does not apply to damage due directly or indirectly, to misuse, 
abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and 
tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons 
or property, or for incidental, contingent, special or consequential damages arising from the 
use of our product. Some states do not allow the exclusion or limitation of incidental or 
consequential damages, so the above limitation of exclusion may not apply to you. THIS 
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR 
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND 
FITNESS. 
 
To take advantage of this warranty, the product or part must be returned to us with 
transportation charges prepaid. Proof of purchase date and an explanation of the complaint 
must accompany the merchandise. If our inspection verifies the defect, we will either repair 
or replace the product at our election or we may elect to refund the purchase price if we 
cannot readily and quickly provide you with a replacement. We will return repaired 
products at our expense, but if we determine there is no defect, or that the defect resulted 
from causes not within the scope of our warranty, then you must bear the cost of returning 
the product.   
 
The warranties give you specific legal rights and you may also have other rights which vary 
from place to place. 
 

Summary of Contents for 902-544

Page 1: ... Crimping Tool 902 544 Due to continuing improvements actual product may differ slightly from the product described herein Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL ...

Page 2: ...This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the e...

Page 3: ... TO FOLLOW THE INSTRUCTION IT CONTAINS IF YOU DO NOT RESPECT THE INFORMATION WRITTEN IN THE INSTRUCTION MANUAL THE WARRANTY WILL BE CANCELED 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Keep children and bystanders away while operating the hydraulic crimping tool Distractions can cause you to lose control 2 Personal safety c Stay alert watch wha...

Page 4: ...ned No Description Qty No Description Qty 1 hexagon scrtew M5 30 2 48 pressure release pin 1 2 hexagon scrtew M6 30 3 49 pin 7X29 5 1 3 housing B 1 50 O ring 8X1 5 1 4 die 1 51 pressure adjusting screw M8X9 1 5 guide block 1 52 safety valve body 1 6 retract spring 1X7 8X50 n 15 2 53 spring 1 2X4 5X22 n 15 1 7 moveable die 2 54 O ring 2 2X1 9 1 8 roller pin P 5X11 8 10 55 valve spindle 1 9 holder 2...

Page 5: ...fingers in the dies profile 4 Do not crimp on live cables or conductors 5 Do only crimp copper or aluminum conducting material 6 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but m...

Page 6: ...d cable do not connect tightly after crimping 1 The tool can not reach to the rated pressure 1 Refer to the fault A C Oil leakage on the head or on the plunger 1 Sealing kit is broken 1 Contact manufacturer or distributor and replace it by trained person PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFE...

Page 7: ...ear Make sure the oil is filtered by 120 mesh net or over 30µm strainer Meantime avoid getting dust into the oil cup How to change oil Code Name Function 1 Die for crimping unchangeable crimping die 2 Head for holding die 3 Limited pin for preventing head from excessive rotating 4 Release valve for releasing pressure and retracting the die and piston back to starting position 5 Active handle for o...

Page 8: ...g position by twisting handle clockwise Make sure the tool is under its original situation before operating 2 Insert cable fully into connector and then center it between dies 3 Pumping the handle the three moveable dies will move toward and hold the connector automatically Be sure the connector was centered between dies Keep pumping until a significant sound was heard it means we have finished on...

Reviews: