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8 Maintenance 

8.1 Cleaning and maintenance

Compact PLC XC-152

    05/17 MN050001ZU EN    www.eaton.com

67

8 Maintenance

8.1 Cleaning and maintenance

The devices are maintenance-free. 

However, the following work may be necessary:

•

Cleaning the device when soiled.

▶

Carefully clean the device with a clean, soft, damp cloth. 

If there are any spots that are proving difficult to get off, spray a little 
dishwashing liquid on the damp cloth first.

8.1.1 Battery

The internal battery is maintenance-free and is sized for a backup time of typ-
ically 10 years when de-energized, provided the corresponding ambient con-
ditions are met and a temperature of 25 °C (77 °F) is maintained.

The battery in the device is soldered and cannot be replaced.

8.2 Repairs

For repairs, please contact your vendor or Eaton's Technical Support.

Contact your local supplier or Eaton technical support for repairs.

Use the original packaging to ship the device.

CAUTION 

POINTY, SHARP OBJECTS AND CORROSIVE LIQUIDS

Do not use any pointy or sharp objects (e.g., knives)

for cleaning. Do not use aggressive or abrasive cleaning prod-
ucts or solvents.

Make sure that no liquids get into the device (short-circuit haz-
ard) and that the device is not damaged in any way.

CAUTION

DESTRUCTION

The device should only be opened by the manufacturer or by an 
authorized repair center. Operate the device until only with the 
enclosure fully closed and sealed.

Summary of Contents for XC-152 Series

Page 1: ...Manual XC 152 Compact Controller 05 17 MN050001ZU EN ...

Page 2: ...perating manual All editions of this document other than those in German language are translations of the original operating manual 2nd edition 2017 for further editions see list of revisions 2013 by Eaton Industries GmbH 53105 Bonn Editorial editing Antje Panten Nonnen Translation GLOBALDOCS GmbH Düsseldorf All rights reserved also for the translation No part of this manual may be reproduced stor...

Page 3: ...ices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC...

Page 4: ...2 ...

Page 5: ...n 9 1 1 1 Features 9 1 1 2 Options 9 1 1 3 SWD coordinator special feature 10 1 2 Intended use 10 1 3 Part numbers 11 1 4 Operator control and display elements 12 1 5 Front 12 1 6 Service side 13 1 7 Accessory devices 14 1 8 Nameplate 14 1 9 Support 15 1 10 Marine approvals 16 2 Safety regulations 17 2 1 Basics 17 2 2 Mandatory requirements personnel requirements 17 2 2 1 Occupational safety 17 2 ...

Page 6: ...ly 24 V DC 36 4 Commissioning 39 4 1 Initial Commissioning 40 4 1 1 Configuring the system settings 40 4 1 2 Connect Computer and XC 152 in the network 41 4 1 3 Connect Computer and XC 152 connected directly with a cable 41 4 1 4 Setting the IP address with an SD card 41 4 2 Running the XC 152 42 4 3 External memory 43 4 3 1 Inserting and removing the SD card 43 5 External connections 45 5 1 Layou...

Page 7: ...age and transport 68 8 4 Disposal 69 9 Technical data 71 9 1 Dimensions and weights 71 9 2 System 72 9 3 Power supply 73 9 4 Interfaces 74 9 5 SmartWire DT Master 76 9 5 1 POW AUX power supply interface for SmartWire DT 76 9 5 2 SWD SmartWire DT interface 77 9 6 Approvals and declarations 78 9 7 Applied standards and directives 78 9 8 Environmental conditions 79 ...

Page 8: ...4 Compact PLC XC 152 05 17 MN050001ZU DE www eaton com ...

Page 9: ...o over the corresponding operating system or applica tion software Please send any comments recommendations and suggestions concerning this document to AfterSalesEGBonn eaton com 0 1 Target group This manual is intended for engineers electricians and automation techni cians Electrical engineering and physics related knowledge and skills as well as advanced familiarity with the field bus being used...

Page 10: ...mation on networks in general and on how to integrate PCs and touch displays in networks In addition to the information in this document you will also need the infor mation in the following documents in order to set up a SWD network and install and operate it using the SWD master Manual SmartWire DT The SystemMN05006002 system description engineering installation commissioning and diag nostics for...

Page 11: ...n section http www eaton eu ecat 0 4 Reading conventions Symbols used in this manual have the following meanings Indicates instructions to be followed 0 4 1 Hazard warnings of material damages 0 4 2 Hazard warnings of personal injury 0 4 3 Tips NOTICE Warns about the possibility of material damage CAUTION Warns of the possibility of hazardous situations that may possi bly cause slight injury WARNI...

Page 12: ...0 About this manual 0 4 Reading conventions 8 Compact PLC XC 152 05 17 MN050001ZU EN www eaton com ...

Page 13: ...the integrated WEB servers enables the creation of innovative solutions The compact PLCs combine PC performance with a range of communication interfaces 1 1 1 Features 24 V DC power supply RUN STOP switch and LED displays OPC Server Web server Remote Server OS Windows CE 5 0 License incl Processor RISC CPU 32 bit 400 MHz Program data and retentive tag memory Application 64 MB Flags 4 KB Retentive ...

Page 14: ...ificant advan tages More specifically SmartWire DT integrates the I O level directly into the switchgear being used enabling a PLC to use SmartWire DT to directly access digital and analog data from control circuit devices all the way to circuit breakers This elimi nates the need for a separate gateway and I O layer reducing the number of components and engineering work and enabling users to creat...

Page 15: ...e Compact PLC XC 152 1 and external memory SD memory card 2 The following table provides an overview of the configurations for the avail able device models Basic interfaces Additional integrated interfaces Type Article no 1 x Memory card 1 x Ethernet 10 100 Mbps 1 x USB device 2 0 1 x USB host 2 0 1 x RS232 1 x RS485 1 x CANopen easyNet 1 x PROFIBUS MPI 1 x SmartWire DT XC 152 E3 11 167850 XC 152 ...

Page 16: ...eir current values If the PLC program is being started for the first time a cold start will be trig gered even if this mode is selected STOP cold start Before the PLC program is started all the tags in the PLC program will be set to their initialization values B RUN STOP LED Lights up when the device is powered Indicates whether the PLC program is running Page 65 Cc SF LED This LED is used to indi...

Page 17: ...d down while the device is being powered up until the SF LED lights up green the device will obtain an IP address via DHCP If the CTRL button is then held down for 5 seconds until the SF LED flashes green the device will be assigned IP address 192 168 1 1 temporarily In this mode the Autoexec bat Autoexec reg and Autoexec bmp files will not be executed If the operating system on the memory card is...

Page 18: ...y Serial no Type approval and certification marks and information Layout of ports interfaces and controls Permissible mounting options top edge Top article no Type 256487 XT CAT5 X 2 Ethernet cross cable 2m 256488 XT CAT5 X 5 Ethernet cross cable 5m 061360 ZB4 101 GF1 Fixing bracket for easy500 700 800 EC4P ES4P easy200 MFD CP8 CP10 XC 152 181638 MEMORY SD A2 S SD memory card with min 1 GB without...

Page 19: ... for service and warranty questions When you call please have the following information ready The exact part No see the information on the nameplate article No Part No or Art No The date of purchase serial number Serial No A detailed description of the problem Information concerning the guarantee can be found in the Terms and Condi tions Eaton Industries GmbH 24 hour hotline 49 0 180 5 223 822 e m...

Page 20: ... ZB4 102 KS1 temperature B Ambient air temperature 0 C to 55 C Humidity B Relative humidity up to 100 at all relevant temperatures Vibration A Bulkheads beams deck bridge acceleration amplitude 0 7 g emc B All locations including bridge and open deck Input Required protection according to DNV GL Rules shall be provided upon installation on board Filters Ferrites maybe required to fulfil See instal...

Page 21: ... with as must be all applicable laws and regulations in the relevant country WARNING The XC 152 must be used only in locations for which the XC 152 is approved Make sure to read and follow the information and labels on the nameplate as well as section Approvals and decla rations in the appendix WARNING It is strictly prohibited to use the device in order to implement safety relevant functions in t...

Page 22: ... device to be able to meet the contractually stipulated terms the following must be observed Only qualified personnel should be allowed to work with the device The personnel working with the device must have read the manual and must follow all the instructions in it The ambient conditions stated must be observed Maintenance work must be carried out correctly Potentially explosive atmosphere Zone 2...

Page 23: ...ous impacts or other types of dangerous mechanical shock Do not operate the device in hazardous classified locations unless it is mounted correctly De energize the device before disconnecting plug in con nections DANGER EXPLOSION HAZARD LITHIUM BATTERY The lithium battery inside the device may explode if handled incorrectly Dispose of the device properly CAUTION The voltage being applied must meet...

Page 24: ...be guar anteed if the following are used unsuitable cables improperly assembled and terminated cables and or wiring that does not conform to the applicable standards Only use cables assem bled and terminated by professionals The cables being used must be assembled and terminated as required by the port interface description in this document When wiring the devices follow all instructions regarding...

Page 25: ...y be damaged by potential differences The GND terminals of all bus modules must be connected Do not connect the connector to the device or disconnect it without first de energizing the system CAUTION DATA LOSS If the SD card is being written to and a voltage drop occurs or the card is removed data may be lost or the SD card may be ruined Insert the SD card only when the device is de energized Avoi...

Page 26: ... radiation from heating appliances CAUTION UV LIGHT Plastics will become brittle when exposed to UV light This artificial aging will reduce the device s lifespan Protect the device from direct sunlight and other sources of UV radiation CAUTION POINTY SHARP OBJECTS AND CORROSIVE LIQUIDS Do not use any pointy or sharp objects e g knives for cleaning Do not use aggressive or abrasive cleaning prod uc...

Page 27: ...J45 plug in connection from strong vibrations Protect the RJ45 plug in connection from tensile forces at the socket WARNING The devices are products designed for use in industrial environ ments as defined in ICE EN 6100 6 4 These products can cause radio interference in domestic environments In this case the party operating the products must implement appropriate radio interference suppression mea...

Page 28: ...2 Safety regulations 2 3 Device specific hazards 24 Compact PLC XC 152 05 17 MN050001ZU EN www eaton com ...

Page 29: ...t the controls on the device s service side as well as all cable connectors remain accessible once the device has been installed The devices can be installed in a horizontal or vertical position If the device is used with an SD card it must not be installed with the MEM CARD slot facing downwards as the SD card may fall out 3 1 1 1 temperatures Do not let the device overheat Do not expose the devi...

Page 30: ...specified clearance around the XC 152 is 30 mm 1 18 ϑ 0 C 32 F T 55 C 131 F The minimum clearance to components emitting heat such as transformers under heavy loads is 15 cm 3 2 Conditions for marine approval DNV GL The following DNV GL rules for shipping classification in accordance with DNVGL CG 0339 type approvals must be observed 1 Complete and proper installation and commissioning in accordan...

Page 31: ...s can be used XT FIL 1 radio interference suppression filter for 24 V DC supply up to 2 2 A Eaton article no 285316 or XT FIL 2 radio interference suppression filter for 24 V DC supply up to 12 A Eaton article no 118980 Figure 3 Power supply with EMC filter Grounding is ensured either by using the filter s integrated contact fields onto a grounded metal plate or using a separate line to the filer ...

Page 32: ...ng parallel to the cable CAUTION INTERFERENCES The values specified in the technical data as well as the device s electromagnetic compatibility EMC cannot be guar anteed if the following are used unsuitable cables improperly assembled and terminated cables and or wiring that does not conform to the applicable standards Only use cables assem bled and terminated by professionals The cables being use...

Page 33: ...Figure 4 Connecting the cable screen 1 Insulate the cable end so that approx 3 cm of screen braid is exposed 2 Fold back the screen braid over the cable sheath 3 Attach heat shrink tubing approx 3 cm in length over the folded screen braid or use a rubber grommet 5 8 mm of the screen braid must be exposed at the cable end The folded screen braid end must be covered by the heat shrink tub ing or the...

Page 34: ...be screened Use screened cables or screen the cables yourself with a ferrite ring such as Würth STAR RING snap together ferrite split ferrite core 30 x 20 x 20 mm for cables with a diameter of 8 mm Würth STAR GAP snap together ferrite split ferrite core 31 5 x 35 x 28 3 mm for cables with a diameter of 13 mm Make sure to properly place the ferrite ring on the communication cable at a location clos...

Page 35: ...sure to protect the device from mechanical loads that exceed the scope of the unit s intended use The device should only be transported in its original packaging after being packed properly Missing parts or damage If you notice anything wrong please contact your distributor or Eaton Ser vice 24 hour hotline 49 0 180 5 223 822 e mail AfterSalesEGBonn Eaton com Keep the original packaging so that yo...

Page 36: ...fect technical condition and in compliance with this document CAUTION SHORT CIRCUIT HAZARD If the device is or has been exposed to environmental fluctua tions ambient temperature air humidity condensation may form on or inside it As long as this condensation is present there will be a short circuit hazard Do not switch on the device when it has condensation in or on it If the device has condensati...

Page 37: ... of the device against the DIN rail until the device locks into place 3 Push the two locking sliders towards the back of the device in order to make sure that the DIN rail is engaged properly The device must securely engage the DIN rail 3 5 1 2 Dismantling 1 Use a flat screwdriver to pull the two locking sliders downwards until they lock into place 2 Remove the device from the DIN rail Figure 9 Mo...

Page 38: ...ur tabs 2 Push each tab into the corresponding fixing point until it locks into place 3 Properly mount the XC 152 at the location you want using appropriate M4 fixing screws Figure 12 screw mounting Use genuine Eaton accessories for the Compact PLC XC 152 ZB4 101 GF1 Eaton article No 061360 Figure 11 Installing a ZB4 101 GF1 tab CLICK 6 11 110 2 mm 4 34 121 2 mm 4 77 155 1 mm 130 8 mm 5 15 4 5 mm ...

Page 39: ...les Before putting the system into operation check all cable con nections to make sure that everything has been wired properly Make sure that all voltages and signals have the required values as specified in the technical data CAUTION SHORT CIRCUIT HAZARD If the device is or has been exposed to environmental fluctua tions ambient temperature air humidity condensation may form on or inside it As lo...

Page 40: ... made of plastic and is isolated SELV safety extra low voltage circuit in which no dangerous voltage occurs even in the event of a sin gle fault Connector MSTB 2 5 3 ST 5 08 is included as standard Cable and terminal specifications CAUTION The voltage being applied must meet the requirements for safety extra low voltages SELV set forth in IEC 60950 Pay attention to the polarity Chapter 9 Technical...

Page 41: ...set forth in IEC 60950 The torque used to tighten the screw terminals on the connector for the supply voltage must not exceed 0 6 to 0 8 Nm 5 to 7 lb in Plug in connection MSTB 2 5 3 ST 5 08 Connection Configuration view from wiring side 24 VDC Supply voltage 24 VDC Does not have to be connected If necessary due to the installation environment the protective earth can be connected here 0 V Supply ...

Page 42: ...3 Installation 3 6 Preparing the device for operation 38 Compact PLC XC 152 05 17 MN050001ZU EN www eaton com ...

Page 43: ...ircuit hazard Do not switch on the device when it has condensation in or on it If the device has condensation in or on it or if the panel has been exposed to environmental fluctuations let the panel settle into the existing ambient temperature before switching it on Do not expose the device to direct thermal radiation from heating appliances CAUTION The device does not have an ON OFF switch If the...

Page 44: ... button approx 5 seconds after the device is on and wait until the SF LED flashes green IP address 192 168 1 1 will be tem porarily assigned to the XC 152 Remote Client The Remote Client program is part of the Xsoft CoDeSys and or GALILEO package and can be found in the computer s Start menu The Remote Client detect function is based on DHCP and uses ports 67 and 68 UDP This means that if these po...

Page 45: ...this IP address Click on OK to connect 4 1 3 Connect Computer and XC 152 connected directly with a cable Configure the computer s network settings IP address 192 168 1 2 Subnet mask 255 255 255 0 Power up the XC 152 and wait until the COM LED turns off Open Remote Client on the computer and connect to the XC 152 4 1 4 Setting the IP address with an SD card You will need to create two files and sav...

Page 46: ...mation System Description Windows CE MN05010007Z Network setting Network and AutoLaunch sections 4 2 Running the XC 152 Once the device has been initially commissioned it will run whenever it is connected to the supply voltage In other words it does not have to be separately switched on and off Operating states Operating system running Operating system started in detect mode If the device will not...

Page 47: ... genuine Eaton accessories for the Compact PLC XC 152 CAUTION DATA LOSS If the SD card is being written to and a voltage drop occurs or the card is removed data may be lost or the SD card may be ruined Insert the SD card only when the device is de energized Avoid writing to SD cards Reasons SD cards have a limited number of write cycles If there is a voltage drop while a write operation is in prog...

Page 48: ...LC XC 152 05 17 MN050001ZU EN www eaton com Removing the SD card Push the SD card in the MEM CARD slot all the way in This will release the lock mechanism and the SD card will come out of the SD slot a little Remove the SD card from the MEM CARD slot ...

Page 49: ...tibility EMC cannot be guar anteed if the following are used unsuitable cables improperly assembled and terminated cables and or wiring that does not conform to the applicable standards Only use cables assem bled and terminated by professionals The cables being used must be assembled and terminated as required by the port interface description in this document When wiring the devices follow all in...

Page 50: ... servicing only Interfaces independent on the device version C c USB device 2 0 USB 2 0 not galvanically isolated Page 47 D USB host 2 0 USB 2 0 1 5 12 480 MBits not galvanically isolated Page 47 E Ethernet 10 100 Mbps 100Base TX 10Base T Page 48 Additional integrated interfaces depending on the device model F Serial interfaces RS232 System Port not galvanically isolated Page 50 RS485 not galvanic...

Page 51: ...host interface type A 5 2 2 1 USB cable Use only shielded standard USB cables Maximum cable length 5 m CAUTION When using commercially available peripheral devices e g with the USB port it is important to keep in mind that their EMC interference immunity parameters may render them unsuitable for use in industrial environments The USB ports USB host and USB device on the device unit are meant for m...

Page 52: ...the device fol low the description for the connected device RJ45 socket Status LEDs signal Meaning ACT yellow flashes Data transfers Ethernet is active LINK green lit Active network is connected and detected Max cable length 100 m CAUTION FORCES ON THE ETHERNET INTERFACE Communications may be affected and the connection s mechanical components may be damaged if the Ethernet inter face is subjected...

Page 53: ...N NON GALVANICALLY ISOLATED INTERFACES The device may be damaged by potential differences The GND terminals of all bus modules must be connected Do not connect the connector to the device or disconnect it without first de energizing the system NOTICE Arrange for an electrician to put together the cables for the power supply and the external connectors When preparing connections ensure that the cab...

Page 54: ...must be used The maximum baud rate Baud rate will depend on the cable length RS232 cable length based on baud rate SUB D plug 9 pole PIN signal Configuration 1 DCD Data Carrier Detected 2 RxD Receive Data 3 TxD Transmit Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Data Set Ready 7 RTS Request to Send 8 CTS Clear To Send 9 RI Ring Indicator 5 4 3 2 1 9 8 7 6 Cable length Possible baud rate 2 5...

Page 55: ...d on baud rate SUB D plug 9 polie PIN signal Configuration 1 n c not used 2 n c not used 3 B Cable B 4 n c not used 5 GND Ground 6 n c not used 7 A Cable A 8 n c not used 9 n c not used n c PINs 1 2 4 6 8 and 9 must not be connected 5 4 3 2 1 9 8 7 6 Rated surge impedance 120 Permissible surge impedance 108 132 Max cable length 1200 m Possible baud rates 9600 Bit s 19200 Bit s 38400 Bit s 57600 Bi...

Page 56: ...d PIN 7 Figure 17 Bus termination RS485 Modbus Figure 18 Bus segment with four nodes The use of repeaters enables the maximum cable length to be increased For more details please consult the documentation for repeaters provided by manufacturer The bus segment must be terminated at both ends No more than two terminations must be provided for each bus segment Operation without correct cable terminat...

Page 57: ... length SUB D plug 9 pole PIN signal Configuration 1 n c not used 2 CAN L Bus line dominant low 3 CAN GND Ground 4 n c not used 5 n c not used 6 GND Optional Ground 7 CAN H Bus line dominant high 8 n c not used 9 n c not used PINs 3 CAN GND and 6 GND are connected to each other internally inside the XC 152 n c PINs 1 4 5 8 and 9 must not be connected The power supply of the CAN bus drivers is impl...

Page 58: ...four nodes Cable length Possible baud rate 25 m 1000 kbit s 50 m 800 kbit s 100 m 500 kbit s 250 m 250 kbit s 500 m 125 kbit s 500 m 100 Kbit s adjustable via software 1000 m 50 kbit s 2500 m 20 kbit s 5000 m 10 kbit s The use of repeaters enables the maximum cable length to be increased Repeaters can also be used for galvanic isolation For more details please consult the documentation for repeate...

Page 59: ... galvanically isolated UNC nuts to keep the connector in place SUB D socket 9 pole PIN signal Configuration 1 n c not used 2 n c not used 3 B EIA RS 485 cable B 4 RTSAS Output for controlling a repeater 5 M5EXT GND Output 0 V for external termination Ground 6 P5EXT Output 5 V for external termination 7 n c not used 8 A EIA RS 485 cable A 9 n c not used PIN 6 5 V must not be used as a power supply ...

Page 60: ...61158 and IEC EN 61784 For type A cables the maximum baud rate will depend on the cable length Profibus MPI relationship between cable length baud rate Rated surge impedance 150 Permissible surge impedance 135 165 Capacitance per unit length 30 pF m Loop resistance 110 km Core cross section 0 34 mm2 22 AWG Cable length Possible baud rate 100 m 1000 kbit s 200 m 1500 kbit s 400 m 500 kbit s 1000 m ...

Page 61: ...n is sending These bus terminations are preferably implemented externally in the connector housing as per the PROFIBUS standard and can be implemented using the aforementioned bus connector plugs Figure 20 Profibus bus segment with four nodes The use of repeaters enables the maximum cable length to be increased Repeaters can also be used for galvanic isolation For more details please consult the d...

Page 62: ...5 External connections 5 4 Serial interfaces to other devices 58 Compact PLC XC 152 05 17 MN050001ZU EN www eaton com ...

Page 63: ...up a SWD network and install and operate it as a SWD coordinator Section 0 3 Documents with additional information page 6 The SmartWire DT coordinator is where the SWD network starts and will have a connection to the 8 pole SWD ribbon cable used inside the control panel in order to connect SWD modules In addition to communication and control wires this SWD ribbon cable also carries the supply volt...

Page 64: ...he SmartWire DT network a 24 V DC POW b 0 V DC POW c 24 V DC AUX d 0 V DC AUX e POW LED Lights up when the SmartWire DT network is powered f SWD LED Indicates whether the physical configuration of the SmartWire DT network matches the target configuration stored in the device The configurations will be compared with each other every time the power is switched on g Config LED Indicates whether the S...

Page 65: ... 22 WAGO plug connector view from wiring side Observe the following when putting together the wiring for the plug connec tor The required plug connector is included with the device plug connector 4 pole PIN signal Configuration 1 24 V DC POW Supply voltage UPOW 24 V DC 2 0 V POW Supply voltage UPOW 0 V 3 24 V DC AUX Supply voltage UAUX 24 V DC 4 0 V AUX Supply voltage UAUX 0 V Plug connector wirin...

Page 66: ... 6 1 2 1 Commissioning the SmartWire DT network The following requirements need to be met when Switching on the device for initial commissioning Replacing SWD modules or Using a modified SWD configuration 1 Switch off the power supply All SmartWire DT modules must be connected to each other via Smart Wire DT cables Standard Overcurrent and short circuit protective device DIN VDE 0641 Part 11 and I...

Page 67: ...152 SWD module scanning will start automatically when the device is powered Figure 23 Commissioning SWD 3 Press and hold down the Config button for at least 2 seconds 3 The SWD LED on the SWD master interface must begin to flash orange and the SWD status LEDs on the connected SWD modules must flash The SWD LED on the SWD master interface must start flashing green All SWD modules are addressed The ...

Page 68: ...twork do not match the target configuration A SmartWire DT module configured as necessary is missing Flashing with an orange light The SmartWire DT network s physical configuration is being imported and stored as a new target configuration in the device GREEN flashing The physical configuration of the SmartWire DT network is compared with the target configuration The SmartWire DT modules are addre...

Page 69: ...ete or not found COM flashing red Solution Copy a new operating system onto the SD card Press the CTRL button The device will boot up with the internal operating system Boot error Occurs if An invalid operating system is stored in InternalStorage and this invalid internal operating system is loaded due to the CTRL button being pressed Hardware fault Make sure that the jumper on the UPD RUN pin hea...

Page 70: ...ton Orange What ever Red flashing The operating system on the SD card is obsolete or was not found Copy a new operating system onto the SD card You can boot the device with the internal operating system by pressing the CTRL button Orange Orange Off Boot error Occurs if An invalid operating system is stored in InternalStorage Store a valid operating system in InternalStorage Theinternaloperatingsys...

Page 71: ...on ditions are met and a temperature of 25 C 77 F is maintained The battery in the device is soldered and cannot be replaced 8 2 Repairs For repairs please contact your vendor or Eaton s Technical Support Contact your local supplier or Eaton technical support for repairs Use the original packaging to ship the device CAUTION POINTY SHARP OBJECTS AND CORROSIVE LIQUIDS Do not use any pointy or sharp ...

Page 72: ...device s lifespan Protect the device from direct sunlight and other sources of UV radiation CAUTION SHORT CIRCUIT HAZARD If the device is or has been exposed to environmental fluctua tions ambient temperature air humidity condensation may form on or inside it As long as this condensation is present there will be a short circuit hazard Do not switch on the device when it has condensation in or on i...

Page 73: ... required by your local recycling regula tions DANGER EXPLOSION HAZARD LITHIUM BATTERY The lithium battery inside the device may explode if handled incorrectly Dispose of the device properly XC 152 Materials used Enclosure material PC GF Halogen free Battery Lithium CR 2032 maintenance free soldered Battery weight 3 7g SVHC Substance 1 2 dimethoxyethane ethylene glycol dimethyl ether EGDME Substan...

Page 74: ...8 Maintenance 8 4 Disposal 70 Compact PLC XC 152 05 17 MN050001ZU EN www eaton com ...

Page 75: ...1 2 mm 4 77 155 1 mm 130 8 mm 5 15 4 5 mm 0 18 Dimensions and weights XC 152 D XC 152 E Height Device without fixing brackets 105 6 mm 4 16 105 6 mm 4 16 Device with fixing brackets 121 2 mm 4 77 121 2 mm 4 77 Width 155 1 mm 6 11 155 1 mm 6 11 Depth 30 mm 1 18 30 mm 1 18 Device without fixing brackets 41 5 mm 1 63 50 6 mm 1 99 Device with fixing brackets 43 mm 1 69 52 1 mm 2 05 Weight Approx 0 3 k...

Page 76: ...m code program data 64MB Application flags retentive data 64 MB 4 KB 32 KB Cycle time for 1 k of instructions Bit Byte typically 004 ms Internal memory DRAM 64 MByte NAND flash 64 MByte NVRAM 125 kByte External memory SD card 1 SD A not for SDHC cards or cards of newer standard RTC Real Time Clock yes battery back up Battery type Lithium CR 2032 maintenance free soldered Battery service life Norma...

Page 77: ...erating voltage 20 25 Voltage dips 10 ms from rated operating voltage 24 VDC 5 ms from undervoltage 20 4 VDC Power consumption Basic device Max 6 W USB device on USB host Max 2 5 W max heat dissipation Pv Max 8 5 W Heat dissipation with a power consumption of 24 V 6 W for the basic device 2 5 W for USB modules Current consumption Continuous current Max 0 35 A 24 VDC Starting current inrush 1 5 A2s...

Page 78: ...Basic interfaces Ethernet 10 100 Mbps Profile FTP SMTP HTTP TCP UDP IP Baud rate 100Base TX 10Base T Potential isolation 500Veff Programming interface Yes Connections RJ45 USB not galvanically isolated USB Host USB 2 0 1 5 12 480 MBits Potential isolation none USB device USB 2 0 Potential isolation none ...

Page 79: ...232 not galvanically isolated not galvanically isolated not galvanically isolated Baud rate Max 57 6 kBit s Max 57 6 kBit s Max 57 6 kBit s Potential isolation none none none Connections 9 pole SUB D plug 9 pole SUB D plug 9 pole SUB D plug PROFIBUS not galvanically isolated Profile DP V1 MPI Master DP V1 MPI Master Baud rate Max 1500 kBit s Max 1500 kBit s Potential isolation none none Number of ...

Page 80: ...cordance with DIN VDE 0641 Part 11 and IEC EN 60898 Max 3 A1 In accordance with UL 508 and CSA 22 2 No 14 Max 2 A1 Short circuit rating No external protection required e g FAZ Z3 Chapter Section 6 1 1 POW AUX SWD power supply page 60XC 152 Heat dissipation Normally 1 W Potential isolation No Rated operating voltage of 24 V DC slaves Normally UAux 0 2 V Supply voltage UPow for SmartWire DT slaves S...

Page 81: ... used SmartWire DT interface XC 152 E SmartWire DT supply voltage UVP Rated operating voltage internally converted supply voltage UPOW 14 5 V DC 3 14 0 15 0 VDC Current Max 0 7 A1 Short circuit rating yes Number of SmartWire DT modules on the SmartWire DT network Max 99 SmartWire DT module address setting Automatic Potential isolation none Baud rate Max 250 kBit s Baud Rate 125 kbit s 250 kBit s d...

Page 82: ... CG 0039 since 11 2015 Certificate No TAA00000NC Directives and standards XC 152 EMC relevant for CE IEC EN 61000 6 2 Interference immunity for industrial environments IEC EN 61000 6 4 Emitted interference for industrial environments Devices meeting this standard may not be used in residential areas EMC for marine approvals 2004 30 EU Electromagnetic Compatibility EMC Directive Security UL 508 Ind...

Page 83: ...U EN www eaton com 79 9 8 Environmental conditions Environmental conditions XC 152 Degree of protection IP20 UL Open Type temperature Ambient temperature 0 55 C operation 0 50 C 32 122 F Storage Transport 20 60 C 4 140 F Humidity Condensation Relative humidity 10 95 non condensing ...

Page 84: ...9 Technical data 9 8 Environmental conditions 80 Compact PLC XC 152 05 17 MN050001ZU EN www eaton com ...

Page 85: ...Package contents 31 PIN assignment as specified in CiA 53 Pin assignment Profibus 55 Pin assignment RS 232 50 Pin assignment RS485 51 Plug connector MSTB 2 5 3 ST 5 08 37 POW AUX SWD power supply 76 Power supply 73 Power supply 24 V DC 36 profibus interface 55 Profibus MPI Relationship of cable length baud rate 56 R Replacing SWD modules 62 RS232 System Port 50 RS 232 cable length based on baud ra...

Page 86: ...l and residential build ings data centers IT energy supply systems and in retail or using alternative energies Our solutions help companies to achieve sustainable competitive advantages With for ward looking electrical infrastructure energy management over the entire service life we offer enhanced safety higher reliability and energy efficiency For more information visit www eaton com electrical E...

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