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SM65 Supervisory Module Handbook

IPN 997-00012-35E December 2009

Connector Type Purpose

Pin Description

LVD fail input

LVD Disconnect relay

3 +12V

out

LVD Disconnect relay

LVD Connect relay

6 0V

out

LVD Connect relay

XS4 RJ45

LVD2

Interface

8 LVD

Manual

LVD fail input

LVD Disconnect relay

3 +12V

out

LVD Disconnect relay

LVD Connect relay

6 0V

out

LVD Connect relay

XS5 RJ45

LVD1

Interface

8 Manual

switch

input

Current Input 1 Common

Current Input 1

3 +12V

out

Current Input 2 Common

5 Current

Input

6 0V

out

Current Input 3 Common

XS6

RJ45

Current Sense Inputs

8 Current

Input

1 -

BC Fuse Fail

3 +12V

out

Temp Sense 1+

Temp Sense 1-

6 0V

out

Temp Sense 2+

XS7

RJ45

Temperature Sense Inputs

Temp Sense 2-

Summary of Contents for SM65

Page 1: ...SM65 Supervisory Module Handbook Issue IPN 997 00012 35E Issue Date December 2009 Eaton Corporation Telecommunications Power Solutions www eaton com telecompower DCinfo eaton com...

Page 2: ...ontained in this document is subject to change without further notice Subject to the right to use its equipment Eaton Corporation does not convey any right title or interest in its intellectual proper...

Page 3: ...tting up DCTools PowerManagerII except for the DCTools PowerManagerII communications settings on page 33 Detailed instructions for setting up user alarms and configuring individual parameters in the S...

Page 4: ...ation Guide IPN 997 00012 20 Network Power Solutions Installation Guide IPN 997 00012 33 Data Voice Video Power Solutions Installation Guide IPN 997 00012 42 Reporting Problems with this Guide Please...

Page 5: ...within a display mode 10 Using Edit mode 10 Viewing System Values Main Display Mode 11 Viewing Alarms and System Status Messages Status View Mode 12 Viewing Software Version 13 Viewing and Editing Con...

Page 6: ...enance Overview 37 Troubleshooting 38 Replacing an SM65 40 Replacing a panel mount SM65 40 Replacing a standard bracket mounting SM65 42 Replacing an SM65 mounted in a slider magazine 45 Replacing the...

Page 7: ...eneral Description Copyright 2004 2009 Eaton Corporation All Rights Reserved IPN 997 00012 35E December 2009 1 C h a p t e r 1 General Description Overview Topic Page SM65 Supervisory Module 2 Mountin...

Page 8: ...ored in a configuration file Only minimal on site configuration file changes are required before an SM65 based power system is ready for operation Configuration file changes can be made with the keypa...

Page 9: ...rs 5 User Digital Input connectors Ribbon cable to separate display and keypad Further details on page 8 Rear Views Rear RS232 Serial Interface XS1A Fuse MCB DC Distribution Interface XS2 AC Distribut...

Page 10: ...maintained Carefully check earth continuity from the branch circuit to the SM65 Rack mounted version standard option Standard mounting brackets and screws are used to mount the SM65 supervisory module...

Page 11: ...n All Rights Reserved IPN 997 00012 35E December 2009 5 Panel mounted version The SM65PM model is designed to mount on the back of a rack power system door A separate LCD display and keypad see detail...

Page 13: ...Display 8 About Display Modes 10 Viewing System Values Main Display Mode 11 Viewing Alarms and System Status Messages Status View Mode 12 Viewing Software Version 13 Viewing and Editing Configuration...

Page 14: ...al alarms 7 6 Scroll Press to scroll through lists and menus and to increase or decrease configuration file values Information Press to view status messages and a list of active alarms in Status View...

Page 15: ...ime out If no keys are pressed for a predetermined time interval the SM65 display goes back to the default screen total rectifier current The display time out intervals are Edit Mode no time out All o...

Page 16: ...Mode for viewing system statuses as well as viewing and clearing alarms Configuration Mode for viewing settings of configurable parameters Edit Mode for editing the configurable parameters in Configu...

Page 17: ...an incorrectly configured or disconnected battery temperature sensor the following is displayed Refer to SM65 Keypad and Display on page 8 for details about the other display indicators Total rectifie...

Page 18: ...rm is cleared within the configurable Alarm Recognition Time default is 10 seconds an external alarm will not be generated Rects Comms Lost is remotely displayed as Multiple Rectifier Comms Lost To vi...

Page 19: ...DCTools 1 Start DCTools refer to the Communications Options on page 30 2 From the DCTools System Summary Home screen go to Configuration Identity Viewing and Editing Configuration File Parameters Conf...

Page 20: ...from the popup list 5 Click on the Apply Changes button The selected relay state will be toggled for 10 seconds the default Relay Test Duration which is configurable in DCTools before returning to its...

Page 21: ...ange 5 Press 6 7 to connect disconnect the LVD as required 6 Press 9 to go to Status View Mode 7 Press 9 to go to Main Display Mode Rectifier Restart This function temporarily restarts rectifiers that...

Page 22: ...when the Fast Charge is completed Use Reset Battery State to cancel a Pending Equalize See details on page 17 Equalize will be active for the configured Duration or until it is stopped manually To man...

Page 23: ...cancels any Fast Charge or Equalize control function that is Pending and sets the Ah Discharged counter to zero To Reset Battery State using the SM65 keypad 1 Press to go to Status View Mode 2 Press 6...

Page 25: ...09 19 C h a p t e r 3 Setup and Configuration Overview Topic Page Installing External Alarm and User Digital Inputs Cabling 20 Setting Up User Alarms 22 Synchronizing the SM65 Real Time Clock 23 Exter...

Page 26: ...elay Maximum Switching Voltage 60V DC or 30V AC Maximum Switching Current 500mA Maximum Continuous Current 500mA Maximum Power Rating 30W DC Voltage or 15 VA AC Voltage Maximum Wire Size 1 5mm Isolati...

Page 27: ...e external alarm user digital inputs cabling through the top or bottom of the rack 2 Route the cabling through the existing cable ducting located inside the rack to the SM65 See diagrams on page 2 for...

Page 28: ...and select the new severity from the popup list 5 If required map the alarm to an alarm relay using Relay Mapping A or B or two different alarm relays using Relay Mapping A and B Double click on Relay...

Page 29: ...ools System Summary Home screen click Configuration then Identity to display the System Identification view 3 Under Time Synchronization click the Synchronize button to synchronize the real time clock...

Page 30: ...grade File Interfacing the SM65 with CellSure Interfacing the SM65 with a CellSure battery management system allows DCTools and PowerManagerII to communicate with up to four CellSure Battery Controlle...

Page 31: ...m the rack communications bus an Auxiliary Power Module APM may be required to boost the available power of the rack communications bus See application note AN0020 to determine whether additional powe...

Page 32: ...een go Configuration External I O to display the External Input Output Communications view 2 Scroll down to CellSure Battery Controller CBC and set Fitted to True 3 From the DCTools System Summary Hom...

Page 33: ...tputs needed for a particular application Four SiteSure modules are available SiteSureGP collects site specific status information via configurable analog and digital inputs SiteSureDI provides additi...

Page 34: ...SM65 Supervisory Module Handbook 28 Copyright 2004 2009 Eaton Corporation All Rights Reserved IPN 997 00012 35E December 2009 SM65 supervisory module Rectifier magazines SiteSure I O master modules...

Page 35: ...9 29 C h a p t e r 4 Communications Overview Topic Page Communications Options 30 Setting up Modem Communications 31 Setting up SMS Text Messaging Requires SM65 v4 or later 32 DCTools and PowerManager...

Page 36: ...See setup details on page 33 RS232 null modem cable protocol S3P SM30 RS232 comms cable P N 410 00226 93A Ethernet SM65 supervisory module PC laptop with PowerManagerII and or DCTools see setup detail...

Page 37: ...tions For communications to PowerManagerII use a GSM cellular or PSTN fixed line modem Refer to Communications Options on page 30 Not all modems are suitable If your modem does not operate correctly c...

Page 38: ...ct the SM65 to a GSM modem refer to Communications Options on page 30 2 Connect to the SM65 with DCTools 3 Go to Configuration Communications 4 Click on C to expand SMS 5 For each cellphone to receive...

Page 39: ...address Note 2 Clear if a logon script is not required for the modem Select if a logon script is required Click the Logon Script button to define For more details see DCTools PowerManagerII online he...

Page 40: ...Set Trap Format to Eaton or X 733 as appropriate Requires SM65 v4 or later Eaton format uses different trap numbers according to the alarm source X 733 format uses a single trap number for all alarm s...

Page 41: ...s unauthorized changes to the SM65 configuration via the RS232 serial port or the Ethernet port When a remote access password is set the access to the SM65 is read only The password must be entered be...

Page 42: ...ssword into the Remote Access Password field or leave the field blank for no password control 4 Click the Apply Changes button 5 Enter the old password To clear a remote access password from the SM65...

Page 43: ...Copyright 2004 2009 Eaton Corporation All Rights Reserved IPN 997 00012 35E December 2009 37 C h a p t e r 5 Maintenance Overview Topic Page Troubleshooting 38 Replacing an SM65 40 Replacing the Real...

Page 44: ...thin its specified voltage range SM65 Green B Power On LED off Faulty Voltage feed Module VFM or faulty SM65 Replace faulty unit SM65 Red LED or Yellow LED on Urgent Critical or Non Urgent Alarm Check...

Page 45: ...l time clock battery is dead See Replacing the Real time Clock Battery on page 48 Missing or invalid configuration file Download configuration file into the SM65 Refer to Replacing an SM65 on page 40...

Page 46: ...controllers to Manual Connect Refer to the DC power system Installation Guide for information on how to set the LVD Auto Manual selector switch Step 2 Disconnect all cables from the SM65 Label then di...

Page 47: ...n file and click Next Once the restore operation has been successfully completed click Finish 6 Check through the loaded configuration file in DCTools and make any required changes 7 If you make any c...

Page 48: ...fore you start you need A PC with the DCTools software installed A copy of the appropriate SM65 configuration file which can be one of the following the old configuration file a backed up configuratio...

Page 49: ...he rack to expose the cable connections at the side and rear 3 Label then disconnect all the cables from the old SM65 Step 4 Power up the new SM65 then connect the remaining cables 1 Connect the power...

Page 50: ...es 7 If you make any changes save the configuration file with a new file name Step 8 Check that the new SM65 operates as intended 1 Check all control functions alarms and current measurement 2 Check t...

Page 51: ...file a backed up configuration file or a modified default configuration file A null modem cable Step 1 Set any LVD controllers to Manual Connect To prevent an accidental operation of an LVD contactor...

Page 52: ...the old SM65 1 Label then disconnect all the cables from the old SM65 2 Unscrew the four screws that attach the SM65 to the sliders Step 4 Attach the new SM65 to the sliders Step 5 Power up the new SM...

Page 53: ...ick Finish 6 Check through the loaded configuration file in DCTools and make any required changes 7 If you make any changes save the configuration file with a new file name Step 7 Connect the remainin...

Page 54: ...to set the LVD Auto Manual selector switch Procedure complete Replacing the Real time Clock Battery Only service personnel should replace the real time clock battery There is a risk of explosion if th...

Page 55: ...er CBC is not fitted or not registered by the SM65 CBC Fail A CBC connected to the SM65 has failed CBC Non Urgent Non urgent CellSure alarm s active Only occurs if CellSure is fitted See Interfacing t...

Page 56: ...fiers are reporting loss of AC power or loss of a phase Rect s Comms Lost Normally this alarm indicates that one or more rectifiers have been removed during routine maintenance However faulty rectifie...

Page 57: ...available Engine Run Limit optional BCL value for use when AC is supplied by a standby engine alternator EA This reduces the load on the EA and allows a smaller EA to be used Engine Run Limit is acti...

Page 58: ...be Pending and it will start as soon as conditions allow Fast Charge After an AC power outage Fast Charge automatically increases the float voltage of the power system to recharge the batteries as qu...

Page 59: ...disconnect either after the AC Timer Disconnect Delay or the bus voltage drops to the Disconnect Voltage whichever happens first Both LVD1 and LVD2 can be set to AC Timer mode if required Ensure the L...

Page 61: ...discharge depth The capacity is calculated according to the built in algorithm By detecting low capacity in blocs these poor performing blocs can be removed before healthy blocs are affected Bloc Disc...

Page 62: ...ure readings String Cap Low String Capacity Low The capacity of a string is below the set threshold limit Indicates that the capacity of a number of blocs in that string is low Charge Crnt Div String...

Page 63: ...set threshold and alarm time limits The string and ambient temperatures should be similar when the batteries are on float If the string temperature exceeds the normal operating temperature of the bat...

Page 65: ...d to pin 7 internally 5 COM 6 7 RTS 8 XS1 D9M Front RS232 Serial Interface 9 1 RD Receive Data 2 TD Transmit Data 3 RTS Request to Send 4 5 Common Ground 6 DTR Data Terminal Ready 7 XS1A RJ45 Rear RS2...

Page 66: ...Interface 8 LVD Manual 1 LVD fail input 2 LVD Disconnect relay 3 12V out 4 LVD Disconnect relay 5 LVD Connect relay 6 0V out 7 LVD Connect relay XS5 RJ45 LVD1 Interface 8 Manual switch input 1 Curren...

Page 67: ...Rights Reserved IPN 997 00012 35E December 2009 61 Connector Type Purpose Pin Description 1 9V 2 9V 3 4 A 5 B 6 7 0V XS11 RJ45 Rack Communications 8 0V 1 Rx 2 Rx 3 Tx 4 5 6 Tx 7 XS31 RJ45 Ethernet Int...

Page 69: ...stomerServiceNZ eaton com Date Customer Information Company Postal Address Return Address Not PO Box Telephone Fax Email Contact Name Location of Failure Product code Serial number Document number Sys...

Page 71: ...t representative the closest office from the following list telephone 64 3 343 7448 or email CustomerServiceNZ eaton com Australia 1300 877 359 Canada 1 800 461 9166 Central America 52 55 9000 5252 Ch...

Page 72: ...SM65 LCD Display Menu Structure...

Page 73: ...SM65 LCD Display Menu Structure...

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