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Eaton Powerware 9395 275 kVA MBM, Installation And Operation Manual

The Eaton Powerware 9395 275 kVA MBM is a highly efficient and reliable power solution. Ensure seamless installation and operation with our comprehensive Installation and Operation Manual. Download it for free from our website to access step-by-step instructions and valuable insights for maximizing the performance of this exceptional product.

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Eaton 9395 Maintenance Bypass Module Installation and Operation Manual  

S

  164201719 Rev 3

 www.eaton.com/powerquality

i

Table of Contents

1

Introduction

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1

MBM Standard Features

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.1

Installation Features

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.2

Maintenance Bypass Breaker

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.3

Maintenance Isolation Breaker

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.4

Customer Interface

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1.5

Expansion

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2

Options and Accessories

1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2.1

Bypass Input Breaker

1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2.2

Rectifier Input Breaker

1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2.3

Kirk Key Interlocks

1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.3

Basic System Configurations

1-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.4

Using This Manual

1-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.5

Conventions Used in This Manual

1-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.6

Symbols, Controls, and Indicators

1-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.7

For More Information

1-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.8

Getting Help

1-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2

Safety Warnings

2-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Section I – Installation

3

MBM Installation Plan and Unpacking

3-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.1

Creating an Installation Plan

3-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.2

Preparing the Site

3-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.2.1

Environmental and Installation Considerations

3-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.2.2

MBM Power Wiring Preparation

3-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.2.3

MBM Interface Wiring Preparation

3-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.3

Inspecting and Unpacking the MBM Cabinet

3-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4

MBM Installation

4-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.1

Preliminary Installation Information

4-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.2

Unloading the MBM Cabinet from the Pallet

4-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.3

MBM Installation

4-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.3.1

Line-up-and-Match  Cabinet Installation

4-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.3.2

Line-up-and-Match  Power Wiring Installation

4-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.3.3

Line-up-and-Match  TB1 Interface Wiring Installation

4-15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.3.4

Standalone Cabinet Installation

4-19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.3.5

Standalone Power Wiring Installation

4-21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.3.6

Standalone TB1 Interface Wiring Installation

4-23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.3.7

MBP, MIS, BIB, and RIB Current Settings

4-24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.4

Initial Startup

4-24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.5

Completing the Installation Checklist

4-25

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Summary of Contents for Powerware 9395 275 kVA MBM

Page 1: ...Powerware Series Eaton 9395 Maintenance Bypass Module 275 kVA and 550 kVA Installation and Operation Manual ...

Page 2: ......

Page 3: ...Powerware Series Eaton 9395 Maintenance Bypass Module 275 kVA and 550 kVA Installation and Operation Manual ...

Page 4: ...ement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement WARNING This is a product for restricted sales distribution to informed partners EN IEC 62040 2 Installation restrictions or additional measures may be needed to prevent electromagnetic disturbances Eaton and Powerware are registered trademarks of Eaton Corporation or its subsidiaries and affiliates KIRK is a registered tr...

Page 5: ...ion I Installation 3 MBM Installation Plan and Unpacking 3 1 3 1 Creating an Installation Plan 3 1 3 2 Preparing the Site 3 1 3 2 1 Environmental and Installation Considerations 3 1 3 2 2 MBM Power Wiring Preparation 3 5 3 2 3 MBM Interface Wiring Preparation 3 13 3 3 Inspecting and Unpacking the MBM Cabinet 3 13 4 MBM Installation 4 1 4 1 Preliminary Installation Information 4 1 4 2 Unloading the...

Page 6: ...on Electrical Interlock 6 6 6 3 1 Transferring the UPS to Maintenance Bypass 6 6 6 3 2 Transferring the UPS from Maintenance Bypass 6 7 6 4 MBM Operation Kirk Key Mechanical Interlock 6 7 6 4 1 Transferring the UPS to Maintenance Bypass 6 7 6 4 2 Transferring the UPS from Maintenance Bypass 6 8 7 MBM Maintenance 7 1 7 1 Important Safety Instructions 7 1 7 2 Performing Preventive Maintenance 7 1 7 ...

Page 7: ...4 10 9395 275 kVA MBM Power Terminal Detail Right Side View 4 12 Figure 4 11 9395 550 kVA MBM Power Terminal Locations 4 13 Figure 4 12 9395 550 kVA MBM Power Terminal Detail Right Side View 4 14 Figure 4 13 Interface Terminal Locations 4 17 Figure 4 14 Terminal Blocks TB1 and TB2 Connector Assignments 4 17 Figure 4 15 MBM Interface Wiring 4 18 Figure 4 16 Standalone MBM with a Eaton 9395 225 275 ...

Page 8: ...TABLE OF CONTENTS Eaton 9395 Maintenance Bypass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality iv This page intentionally left blank ...

Page 9: ...BM has many standard features that provide cost effective and consistently reliable power protection The descriptions in this section provide a brief overview of the MBM standard features 1 1 1 Installation Features The MBM can be installed in a line up and match or standalone configuration and the cabinet can be permanently bolted to the floor Power and control wiring can be routed through the to...

Page 10: ...onal bypass input breaker BIB provides a single point of input power control to the UPS and easily removes power from the UPS for servicing 1 2 2 Rectifier Input Breaker An optional rectifier input breaker RIB provides a single point of rectifier input power control to the UPS and easily removes power from the UPS for servicing 1 2 3 Kirk Key Interlocks Kirk key interlocks are available for the MB...

Page 11: ...cedure before beginning the procedure Perform only those procedures that apply to the MBM being installed or operated 1 5 Conventions Used in This Manual This manual uses these type conventions S Bold type highlights important concepts in discussions key terms in procedures and menu options or represents a command or option that you type or enter at a prompt S Italic type highlights notes and new ...

Page 12: ...25 275 kVA Installation and Operation manual the Eaton 9395 Plus 1 UPS 225 275 kVA Installation and Operation manual the Eaton 9395 550 275 UPS 225 550 kVA Installation and Operation manual or the Eaton 9395 UPS 450 550 kVA Installation and Operation manual for the following additional information S UPS optional components and accessory installation instructions including site preparation planning...

Page 13: ...eded with any of the following S Scheduling initial startup S Regional locations and telephone numbers S A question about any of the information in this manual S A question this manual does not answer Please call the Help Desk at United States 1 800 843 9433 or 1 919 870 3028 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative ...

Page 14: ...INTRODUCTION Eaton 9395 Maintenance Bypass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 1 6 This page intentionally left blank ...

Page 15: ...ge even when the UPS is disconnected from an AC source S To reduce the risk of fire or electric shock install this MBM in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor use S Ensure all power is disconnected befor...

Page 16: ...SAFETY WARNINGS Eaton 9395 Maintenance Bypass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 2 2 This page intentionally left blank ...

Page 17: ...Eaton 9395 Maintenance Bypass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 2 1 Section I Installation ...

Page 18: ...Eaton 9395 Maintenance Bypass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 2 2 ...

Page 19: ...referred startup date 3 1 Creating an Installation Plan Before installing the MBM read and understand how this manual applies to the system being installed Use the procedures and illustrations in paragraph 3 2 and Chapter 4 to create a logical plan for installing the system 3 2 Preparing the Site For the MBM to operate at peak efficiency the installation site should meet the environmental paramete...

Page 20: ... 1130 422 930 485 1070 The MBM cabinet uses convection air cooling to regulate internal component temperature Air outlets are in the top of the cabinet Allow clearance above the cabinet for proper air circulation The clearances required around the MBM cabinet are shown in Table 3 2 Table 3 2 UPS Cabinet Clearances From Top of Cabinet 457 2 mm 18 minimum clearance for ventilation From Front of Cabi...

Page 21: ...pass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 3 3 Dimensions are in millimeters inches Figure 3 1 MBM Cabinet Dimensions Front View Dimensions are in millimeters inches Figure 3 2 MBM Cabinet Dimensions Right Side View ...

Page 22: ...s Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 3 4 Front Dimensions are in millimeters inches Figure 3 3 MBM Cabinet Dimensions Top View Front Dimensions are in millimeters inches Figure 3 4 MBM Cabinet Dimensions Bottom View ...

Page 23: ... applicable Eaton 9395 UPS Installation and Operation manual listed in paragraph 1 7 on page 1 4 for UPS cabinet wiring requirements and conduit and terminal locations S When installing an MBM a minimum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS and one for the maintenance bypass input DO NOT use a single ...

Page 24: ...ith Optional BIB single feed UPS 3 Phases 1 Ground A Amps 300 370 Minimum Conductor Size Number per Phase AWG or kcmil each 2 0 2 4 0 2 AC Input to Maintenance Bypass with Optional BIB and RIB dual feed UPS 3 Phases 1 Ground A Amps 300 370 Minimum Conductor Size Number per Phase AWG or kcmil each 2 0 2 4 0 2 AC Output from Optional RIB to UPS 3 Phases 1 Ground B Amps 300 370 Minimum Conductor Size...

Page 25: ... AWG or kcmil each 3 0 2 250 2 AC Input to Maintenance Bypass with Optional BIB and RIB dual feed UPS 3 Phases 1 Neutral 1 Ground A Amps 300 370 Minimum Conductor Size Number per Phase AWG or kcmil each 3 0 2 250 2 AC Output from Optional RIB to UPS 3 Phases 1 Ground B Amps 300 370 Minimum Conductor Size Number per Phase AWG or kcmil each 2 0 2 4 0 2 AC Output from Optional BIB to UPS 3 Phases 1 N...

Page 26: ... or kcmil each 4 0 3 350 3 350 3 AC Input to Maintenance Bypass with Optional BIB and RIB dual feed UPS 3 Phases 1 Ground A Amps 600 660 740 Minimum Conductor Size Number per Phase AWG or kcmil each 4 0 3 350 3 350 3 AC Output from Optional RIB to UPS 3 Phases 1 Ground B Amps 600 660 740 Minimum Conductor Size Number per Phase AWG or kcmil each 4 0 3 350 3 350 3 AC Output from Optional BIB to UPS ...

Page 27: ...each 250 3 300 3 300 4 AC Input to Maintenance Bypass with Optional BIB and RIB dual feed UPS 3 Phases 1 Neutral 1 Ground A Amps 600 660 740 Minimum Conductor Size Number per Phase AWG or kcmil each 250 3 300 3 300 4 AC Output from Optional RIB to UPS 3 Phases 1 Ground B Amps 600 660 740 Minimum Conductor Size Number per Phase AWG or kcmil each 4 0 3 350 3 350 3 AC Output from Optional BIB to UPS ...

Page 28: ...Phase C 2 6 350 kcmil 31 1 275 5 16 Hex AC Output from Optional RIB to UPS RIB 1 Phase A 2 2 500 kcmil 42 4 375 3 8 Hex RIB 3 Phase B 2 2 500 kcmil 42 4 375 3 8 Hex RIB 5 Phase C 2 2 500 kcmil 42 4 375 3 8 Hex AC Output from Optional BIB to UPS BIB 1 Phase A 2 2 500 kcmil 42 4 375 3 8 Hex BIB 3 Phase B 2 2 500 kcmil 42 4 375 3 8 Hex BIB 5 Phase C 2 2 500 kcmil 42 4 375 3 8 Hex AC Input from UPS to...

Page 29: ... 4 3 0 400 kcmil 31 1 275 5 16 Hex RIB 5 Phase C 4 3 0 400 kcmil 31 1 275 5 16 Hex AC Output from Optional BIB to UPS BIB 1 Phase A 4 3 0 400 kcmil 31 1 275 5 16 Hex BIB 3 Phase B 4 3 0 400 kcmil 31 1 275 5 16 Hex BIB 5 Phase C 4 3 0 400 kcmil 31 1 275 5 16 Hex AC Input from UPS to MIS MIS 1 Phase A 4 3 0 400 kcmil 31 1 275 5 16 Hex MIS 3 Phase B 4 3 0 400 kcmil 31 1 275 5 16 Hex MIS 5 Phase C 4 3...

Page 30: ...ed 500A 100 Rated 400A Eaton 9395 550 kVA MBM 450 kVA 80 Rated 800A 100 Rated 600A 500 kVA 80 Rated 1000A 100 Rated 700A 550 kVA 80 Rated 1000A 100 Rated 800A CAUTION To reduce the risk of fire connect only to a circuit provided with maximum input circuit breaker current ratings from Table 3 10 in accordance with the National Electrical Code ANSI NFPA 70 NOTE Table 3 11 lists the maximum rating fo...

Page 31: ...n separate conduit from the power wiring 3 3 Inspecting and Unpacking the MBM Cabinet The MBM cabinet is palleted separately for shipping The cabinet is shipped bolted to a wooden pallet see Figure 3 5 and protected with outer protective packaging material WARNING The MBM cabinet is heavy see Table 3 1 on page 3 2 If unpacking and unloading instructions are not closely followed the cabinet may tip...

Page 32: ...e packing material and discard or recycle in a responsible manner 6 Inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation NOTE While waiting for installation protect the unpa...

Page 33: ...cal S Lift the cabinet only with a forklift or damage may occur NOTE For the following steps verify that the forklift or pallet jack is rated to handle the weight of the cabinet see Table 3 1 on page 3 2 for cabinet weight 1 If not already accomplished use a forklift or pallet jack to move the cabinet to the installation area or as close as possible before unloading from the pallet If possible mov...

Page 34: ... from under the MBM cabinet Discard or recycle the pallet and unused shipping brackets in a responsible manner 6 Carefully lower the MBM cabinet until the cabinet base contacts the floor 7 Proceed to paragraph 4 3 Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left Side Shipping Bracket Front Doors Figure 4 1 Removing the Left Side Shipping Bracket ...

Page 35: ... installed as a line up and match or standalone system The term line up and match refers to cabinets that are physically attached to the UPS and the wiring between them is internal The term standalone refers to cabinets that are not physically attached to the UPS and are wired with external customer supplied conduit and wiring S To install a line up and match MBM proceed to paragraph 4 3 1 S To in...

Page 36: ... the cabinet 7 Locate the field kit packed inside of the cabinet Locate the nylon grommet in the field kit and install the grommet around the edges of the UPS bottom wiring access see Figure 4 5 on page 4 6 8 Using a forklift move the MBM cabinet to the final installed location on the left side of the UPS cabinet Verify that the MBM cabinet right side is against the UPS cabinet left side and the f...

Page 37: ...nance Bypass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 4 5 Figure 4 3 Line up and Match MBM with a Eaton 9395 225 275 kVA UPS Figure 4 4 Line up and Match MBM with a Eaton 9395 450 550 kVA UPS ...

Page 38: ...Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 4 6 Wire Entry Plate and Wiring Access UPS Front Figure 4 5 UPS Left Side View Wiring Access to route wires between cabinets Figure 4 6 MBM Cabinet Right Side View ...

Page 39: ...er remove the shield before using the MBM Once the debris shield is removed do not place objects on the ventilation grill NOTE Power wiring to the MBM maintenance bypass input and the output to the critical load must be run in customer supplied conduit NOTE Remove the MBM cabinet top or bottom conduit landing plate to drill or punch conduit holes see Figure 4 8 on page 4 10 NOTE Refer to the appli...

Page 40: ...n manual listed in paragraph 1 7 on page 1 4 for UPS cabinet terminal locations and termination requirements See Figure 4 8 through Figure 4 12 for wiring access information and terminal locations 7 Connect phase A B and C power wiring to the UPS output terminals Connect the Neutral if required to the UPS and MBM neutral terminals See paragraph 3 2 2 on page 3 5 for wiring and termination requirem...

Page 41: ...roceed to Step 16 otherwise proceed to Step 18 16 An MBM to UPS rectifier input wiring harness is supplied inside the MBM Route the harness through the wiring access in the side of the cabinets see Figure 4 5 and Figure 4 6 to the UPS rectifier input terminals Refer to the applicable Eaton 9395 Installation and Operation manual listed in paragraph 1 7 on page 1 4 for UPS cabinet terminal locations...

Page 42: ... for AC Input AC Output and Interface Connections Remove panel to drill or punch conduit holes TOP VIEW Ventilation Grill Debris Shield Remove shield before operating system Bottom Entry Conduit Landing for AC Input AC Output and Interface Connections Remove panel to drill or punch conduit holes BOTTOM VIEW Front Front Figure 4 8 Conduit and Wire Entry Locations ...

Page 43: ...s AC Input from UPS to MIS A B C AC Output to Critical Load A B C See Figure 4 10 for details See Figure 4 10 for details AC Input to Maintenance Bypass A B C See Figure 4 10 for details AC Output from Optional BIB to UPS A B C See Figure 4 10 for details AC Output from Optional RIB to UPS A B C See Figure 4 10 for details See Figure 4 10 for details Figure 4 9 9395 275 kVA MBM Power Terminal Loca...

Page 44: ... UPS to MIS Phase A MIS 1 Phase C MIS 5 Phase B MIS 3 E12 Neutral Terminals Phase A E1 Phase C E3 Phase B E2 AC Input to Maintenance Bypass Phase A E13 Phase C E15 Phase B E14 AC Output from Optional BIB to UPS Phase A BIB 1 Phase C BIB 5 Phase B BIB 3 Phase A RIB 1 Phase C RIB 5 Phase B RIB 3 AC Output from Optional RIB to UPS Figure 4 10 9395 275 kVA MBM Power Terminal Detail Right Side View ...

Page 45: ... AC Input from UPS to MIS A B C AC Output to Critical Load A B C See Figure 4 12 for details See Figure 4 12 for details AC Input to Maintenance Bypass A B C See Figure 4 12 for details AC Output from Optional BIB to UPS A B C See Figure 4 12 for details AC Output from Optional RIB to UPS A B C See Figure 4 12 for details See Figure 4 12 for details Figure 4 11 9395 550 kVA MBM Power Terminal Loca...

Page 46: ... UPS to MIS Phase A MIS 1 Phase C MIS 5 Phase B MIS 3 E12 Neutral Terminals Phase A E1 Phase C E3 Phase B E2 AC Input to Maintenance Bypass Phase A E13 Phase C E15 Phase B E14 AC Output from Optional BIB to UPS Phase A BIB 1 Phase C BIB 5 Phase B BIB 3 Phase A RIB 1 Phase C RIB 5 Phase B RIB 3 AC Output from Optional RIB to UPS Figure 4 12 9395 550 kVA MBM Power Terminal Detail Right Side View ...

Page 47: ... removed remove the doors Remove the retaining screws located inside each door at the top and bottom hinge pivot points then lift the door off Retain the hardware for later use 4 If not already removed remove the screws securing the top and bottom internal safety shield panels and remove the panels to gain access to the MBM terminals Retain the hardware for later use 5 To locate the appropriate te...

Page 48: ... MIS is closed 5 MIS Aux 2 Common 6 Mis Aux 2 NO 7 Not Used 8 Not Used 9 K3 NC Aux Output Normally closed contact opens when the output contactor closes Used to indicate when the UPS is on bypass 10 K3 Aux Common Terminal TB2 Optional Name Description 1 RIB Aux 2 NC Output Normally closed NC and normally open NO contacts can be used to indicate whether the MBM RIB is closed 2 RIB Aux 2 Common 3 RI...

Page 49: ...or detail TB2 optional Figure 4 13 Interface Terminal Locations 1 10 1 10 TB1 TB2 RIB Aux 2 NO BIB Aux 2 NC BIB Aux 2 Common MBP Aux 2 NO MBP Aux 2 NC MIS Aux 2 NC MIS Aux 2 Common MIS Aux 2 NO Not Used Not Used MBM BIB Aux 2 NO RIB Aux 2 NC RIB Aux 2 Common MBP Aux 2 Common K3 Aux Common K3 NC Aux Figure 4 14 Terminal Blocks TB1 and TB2 Connector Assignments ...

Page 50: ... alarm for UPS on Maintenance Bypass UPS TB3 10 Building Alarm 5 Return MBM TB1 2 MBP Aux 2 Common NOTE Return indicates connection to electronics circuit ground Common indicates connection to common side of isolated relay contact 1 2 3 4 5 7 8 6 9 10 UPS Twisted Pair 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 Twisted Pair TB3 TB1 MBM TB1 NOTE If Building Alarm 5 is being used for another purpose a...

Page 51: ... 4 Unfasten the MBM front door latch and swing the doors open see Figure 4 1 on page 4 2 5 Remove the door by removing the retaining screws located inside the door at the top and bottom hinge pivot points then lift the door off Save the retaining screws for reinstallation of the door 6 Remove the screws securing the top and bottom internal safety shield panels and remove the panels to gain access ...

Page 52: ...intenance Bypass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 4 20 Figure 4 16 Standalone MBM with an Eaton 9395 225 275 kVA UPS Figure 4 17 Standalone MBM with an Eaton 9395 450 550 kVA UPS ...

Page 53: ...bottom internal safety shield panels and remove the panels to gain access to the MBM terminals Retain the hardware for later use 5 Route the power cables through either the top or bottom of the cabinet to the MBM terminals See Figure 4 8 through Figure 4 12 for wiring access information and terminal locations Top Access Wiring Remove the top conduit plate from the top of the MBM Identify all condu...

Page 54: ...paragraph 3 2 2 on page 3 5 for wiring and termination requirements 12 If wiring an MBM with a bypass input breaker BIB or BIB and rectifier input breaker RIB proceed to Step 13 otherwise proceed to Step 18 13 Route the UPS bypass input and neutral if required cables from the UPS to the MBM BIB output and neutral terminals Refer to the applicable Eaton 9395 Installation and Operation manual listed...

Page 55: ...latch and swing the doors open see Figure 4 1 on page 4 2 3 If not already removed remove the doors Remove the retaining screws located inside each door at the top and bottom hinge pivot points then lift the door off Retain the hardware for later use 4 If not already removed remove the screws securing the top and bottom internal safety shield panels and remove the panels to gain access to the MBM ...

Page 56: ...kVA MBM 225 kVA 300A B 275 kVA 350A D 300 kVA 400A E Eaton 9395 550 kVA MBM 450 kVA 600A A 500 kVA 700A Set dial half way between A and B 550 kVA 700A Set dial half way between A and B Table 4 3 Recommended Maximum MBM RIB Circuit Breaker Ratings MBM Model UPS Rating Continuous Current Ir Breaker Setting Eaton 9395 275 kVA MBM 225 kVA 350A D 275 kVA 400A E 300 kVA 400A E Eaton 9395 550 kVA MBM 450...

Page 57: ...ed prior to starting the UPS system and MBM for the first time Installation Checklist All packing materials and restraints have been removed from each cabinet The MBM is placed in its installed location A cabinet grounding mounting kit is installed between any cabinets that are bolted together All conduits and cables are properly routed to the MBM All power cables are properly sized and terminated...

Page 58: ...________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _____...

Page 59: ...Eaton 9395 Maintenance Bypass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 4 27 Section II Operation ...

Page 60: ...Eaton 9395 Maintenance Bypass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 4 28 ...

Page 61: ... of the UPS output contactor aux contacts when the output contactor opens The MBP shunt trip is active when K2 is energized This occurs when the UPS inverter is online K1 is not energized and the MIS is closed The MIS breaker shunt trip is active when K3 is energized This occurs when the UPS inverter is online K1 is not energized and the MBP is closed If the UPS is online and the MIS breaker is cl...

Page 62: ...ntil the sequence is reversed 5 3 Normal Mode Current Flow When the maintenance bypass breaker MBP is open and the maintenance isolation switch MIS is closed conditioned and protected power from the UPS is routed through the MIS to the critical load If the optional bypass input breaker BIB is installed power is supplied to the UPS through the BIB and the UPS rectifier is supplied from a separate f...

Page 63: ...n be safely shut down and power removed from the UPS without interrupting power to the critical load If the optional BIB and RIB are installed the BIB and RIB are opened to remove power from the UPS Otherwise external upstream breakers are used to remove power The UPS now can be serviced or replaced safely The critical load is not protected while the UPS is in Maintenance Bypass mode Figure 5 2 sh...

Page 64: ...e maintenance bypass Oneline Drawing MBM Model Voltage System Type Input Output Figure 5 3 on page 5 5 9395 275 kVA MBM 9395 550 kVA MBM 480 480 MBM without BIB or RIB Figure 5 4 on page 5 6 9395 275 kVA MBM 9395 550 kVA MBM 480 480 MBM with optional BIB Dual Feed UPS Figure 5 5 on page 5 7 9395 275 kVA MBM 9395 550 kVA MBM 480 480 MBM with optional BIB Single Feed UPS Figure 5 6 on page 5 8 9395 ...

Page 65: ...T use a single feed or a single feeder breaker to supply both the UPS and the maintenance bypass NOTE If the load requires a neutral a bypass source neutral must be provided 9395 UPS CABINET Backfeed Contactor K5 E9 E10 E11 E12 Static Switch AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Fuse Service Connector Battery Converter Inverter Output Contact...

Page 66: ... bypass input DO NOT use a single feed or a single feeder breaker to supply both the UPS and the maintenance bypass NOTE If the load requires a neutral a bypass source neutral must be provided 9395 UPS CABINET Backfeed Contactor K5 E9 E10 E11 E12 Static Switch AC Input to UPS Rectifier 3 Wire A B C Rotation Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input ...

Page 67: ... is acceptable for supplying both the UPS and the bypass NOTE If the load requires a neutral a bypass source neutral must be provided 9395 UPS CABINET Backfeed Contactor K5 E9 E10 E11 E12 Static Switch Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse E4 E5 Single Feed Kit Not supplied with the UPS BATTERY CA...

Page 68: ...eptable for supplying both the UPS and the maintenance bypass NOTE If the load requires a neutral a bypass source neutral must be provided 9395 UPS CABINET Backfeed Contactor K5 E9 E10 E11 E12 Static Switch Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse E4 E5 BATTERY CABINET or BATTERY STRING Not supplied ...

Page 69: ...lowing controls S Maintenance bypass breaker MBP standard S Maintenance isolation breaker MIS standard S Bypass input breaker BIB optional S Rectifier Input breaker RIB optional Figure 6 1 through Figure 6 4 show the MBM controls and indicators 6 2 Using the UPS when an MBM is Installed NOTE Before starting the UPS with the MBM verify all installation tasks are complete and a preliminary startup h...

Page 70: ... Operation Manual S 164201719 Rev 3 www eaton com powerquality 6 2 Optional Bypass Input Breaker BIB Optional Rectifier Input Breaker RIB Maintenance Bypass Breaker MBP Maintenance Isolation Breaker MIS Figure 6 1 Eaton 9395 275 kVA MBM Controls and Indicators Electrical Interlock ...

Page 71: ...3 Optional Bypass Input Breaker BIB Optional Rectifier Input Breaker RIB Maintenance Bypass Breaker MBP Maintenance Isolation Breaker MIS Solenoid Lock Key A Solenoid Lock Pushbutton UPS on Bypass Indicator MBP Kirk Key Lock Lock B Lock A MIS Kirk Key Lock Lock B Lock A Figure 6 2 Eaton 9395 275 kVA MBM Controls and Indicators Kirk Key Interlock ...

Page 72: ... Operation Manual S 164201719 Rev 3 www eaton com powerquality 6 4 Optional Bypass Input Breaker BIB Optional Rectifier Input Breaker RIB Maintenance Bypass Breaker MBP Maintenance Isolation Breaker MIS Figure 6 3 Eaton 9395 550 kVA MBM Controls and Indicators Electrical Interlock ...

Page 73: ...5 Optional Bypass Input Breaker BIB Optional Rectifier Input Breaker RIB Maintenance Bypass Breaker MBP Maintenance Isolation Breaker MIS Solenoid Lock Key A Solenoid Lock Pushbutton UPS on Bypass Indicator MBP Kirk Key Lock Lock B Lock A MIS Kirk Key Lock Lock B Lock A Figure 6 4 Eaton 9395 550 kVA MBM Controls and Indicators Kirk Key Interlock ...

Page 74: ...tructions in the operation chapter of the applicable Eaton 9395 UPS Installation and Operation manual listed in paragraph 1 7 on page 1 4 WARNING Power is present inside the cabinets CAUTION Failure to close the MBP before opening the MIS will result in the loss of power to the critical load 3 Unfasten the MBM front door latch and swing the door open NOTE If the UPS is not in Bypass mode the MBP w...

Page 75: ... of power to the critical load NOTE If the UPS is not in Bypass mode the MIS will trip when an attempt is made to close it 4 Close the MIS 5 Open the MBP 6 Close the front door and secure the latch 7 Transfer the UPS to Normal mode Refer to the instructions in the operation chapter of the applicable Eaton 9395 UPS Installation and Operation manual listed in paragraph 1 7 on page 1 4 6 4 MBM Operat...

Page 76: ... key B into lock B on the MIS Kirk key lock Open the MIS 9 Lock the MIS and remove key A from the MIS Kirk key lock A 10 Insert key A into the solenoid lock and lock The critical load is supplied by the maintenance bypass source 11 Shut down the UPS Refer to the instructions in the operation chapter of the applicable Eaton 9395 UPS Installation and Operation manual listed in paragraph 1 7 on page ...

Page 77: ...into lock A on the MIS Kirk key lock Unlock and close the MIS CAUTION Failure to close the MIS before opening the MBP will result in the loss of power to the critical load 6 Remove key B from the MIS Kirk key lock B 7 Insert key B into lock B on the MBP Kirk key lock Open the MBP 8 Lock the MBP and remove key A from the MBP Kirk key lock A 9 Insert key A into the solenoid lock and lock 10 Close th...

Page 78: ...MBM OPERATING INSTRUCTIONS Eaton 9395 Maintenance Bypass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 6 10 This page intentionally left blank ...

Page 79: ...by qualified service personnel only S LETHAL VOLTAGE PRESENT This unit should not be operated with the cabinet doors open or protective panels removed Do not make any assumptions about the electrical state of any cabinet in the UPS system 7 2 Performing Preventive Maintenance The MBM requires very little preventive maintenance However the system should be inspected periodically to verify that the ...

Page 80: ...hould be thoroughly investigated for damage to conductors insulation and the protective devices in accordance with the manufacturer s recommendations 7 4 Recycling the Used MBM Contact your local recycling or hazardous waste center for information on proper disposal of the used MBM CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your lo...

Page 81: ...perating Input Frequency 50 60 Hz Operating Input Current See Table 3 4 on page 3 6 Table 3 5 on page 3 7 Table 3 6 on page 3 8 or Table 3 7 on page 3 9 8 2 2 MBM Output Operating Output Voltage 480 Vac Operating Output Frequency 50 60 Hz Operating Output Current See Table 3 4 on page 3 6 Table 3 5 on page 3 7 Table 3 6 on page 3 8 or Table 3 7 on page 3 9 8 2 3 MBM Environmental Operating Tempera...

Page 82: ...PRODUCT SPECIFICATIONS Eaton 9395 Maintenance Bypass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality 8 2 This page intentionally left blank ...

Page 83: ...in the USA or Agent outside of the USA performs startup and commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA or c if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for...

Page 84: ...WARRANTY Eaton 9395 Maintenance Bypass Module Installation and Operation Manual S 164201719 Rev 3 www eaton com powerquality W 2 ...

Page 85: ......

Page 86: ... 1642017193 164201719 3 ...

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