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DRAFT - 27 November 2014

AUSTRALIA

MTL Instruments Pty Ltd,  

10 Kent Road, Mascot, New South Wales, 2020, Australia
Tel: +61 1300 308 374 Fax: +61 1300 308 463

E-mail: [email protected]

BeNeLux

MTL Instruments BV

Ambacht 6, 5301 KW Zaltbommel

The Netherlands 
Tel: +31 (0) 418 570290 Fax: +31 (0) 418 541044

E-mail: [email protected] 

CHINA

Cooper Electric (Shanghai) Co. Ltd

955 Shengli Road, Heqing Industrial Park

Pudong New Area, Shanghai 201201
Tel: +86 21 2899 3817 Fax: +86 21 2899 3992

E-mail: [email protected]

FRANCE

MTL Instruments sarl,

7 rue des Rosiéristes, 69410 Champagne au Mont d’Or

France
Tel: +33 (0)4 37 46 16 53 Fax: +33 (0)4 37 46 17 20

E-mail: [email protected]

GERMANY

MTL Instruments GmbH, 

Heinrich-Hertz-Str. 12, 50170 Kerpen, Germany
Tel: +49 (0)22 73 98 12 - 0 Fax: +49 (0)22 73 98 12 - 2 00

E-mail: [email protected]

INDIA

MTL India, 

No.36, Nehru Street, Off Old Mahabalipuram Road

Sholinganallur, Chennai - 600 119, India
Tel: +91 (0) 44 24501660 /24501857 Fax: +91 (0) 44 24501463

E-mail: [email protected]

ITALY

MTL Italia srl, 

Via San Bovio, 3, 20090 Segrate, Milano, Italy
Tel: +39 02 959501 Fax: +39 02 95950759

E-mail: [email protected]

JAPAN

Cooper Crouse-Hinds Japan KK, 

MT Building 3F, 2-7-5 Shiba Daimon, Minato-ku,

Tokyo, Japan 105-0012
Tel: +81 (0)3 6430 3128 Fax: +81 (0)3 6430 3129

E-mail: [email protected]

NORWAY

Norex AS

Fekjan 7c, Postboks 147,  

N-1378 Nesbru, Norway 
Tel: +47 66 77 43 80 Fax: +47 66 84 55 33

E-mail: [email protected]

RUSSIA

Cooper Industries Russia LLC

Elektrozavodskaya Str 33

Building 4

Moscow 107076, Russia 
Tel: +7 (495) 981 3770 Fax: +7 (495) 981 3771

E-mail: [email protected]

SINGAPORE

Cooper Crouse-Hinds Pte Ltd

No 2 Serangoon North Avenue 5, #06-01 Fu Yu Building

Singapore 554911
Tel: +65 6645 9864 / 6645 9865 Fax: +65 6 645 9865

E-mail: [email protected]

SOUTH KOREA

Cooper Crouse-Hinds Korea

7F. Parkland Building 237-11 Nonhyun-dong Gangnam-gu,

Seoul 135-546, South Korea.
Tel: +82 6380 4805 Fax: +82 6380 4839

E-mail: [email protected] 

UNITED ARAB EMIRATES

Cooper Industries/Eaton Corporation  

Office 205/206, 2nd Floor SJ Towers, off. Old Airport Road,  

Abu Dhabi, United Arab Emirates
Tel: +971 2 44 66 840 Fax: +971 2 44 66 841

E-mail: [email protected]

UNITED KINGDOM

Eaton Electric Limited,  

Great Marlings, Butterfield, Luton

Beds LU2 8DL
Tel: +44 (0)1582 723633 Fax: +44 (0)1582 422283

E-mail: [email protected]

AMERICAS

Cooper Crouse-Hinds MTL Inc. 

3413 N. Sam Houston Parkway W.

Suite 200, Houston TX 77086, USA
Tel: +1 281-571-8065 Fax: +1 281-571-8069

E-mail: [email protected]

The given data is only intended as a product 

description and should not be regarded as a legal 

warranty of properties or guarantee. In the interest 

of further technical developments, we reserve the 

right to make design changes.

EUROPE (EMEA): 

+44 (0)1582 723633 
[email protected]

THE AMERICAS: 

+1 800 835 7075 

 

[email protected]

ASIA-PACIFIC: 

+65 6645 9864 / 9865 
[email protected]

Eaton Electric Limited, 

Great Marlings, Butterfield, Luton
Beds, LU2 8DL, UK.
Tel: + 44 (0)1582 723633 Fax: + 44 (0)1582 422283
E-mail: [email protected]
www.mtl-inst.com

 

© 2017 Eaton 
All Rights Reserved
Publication No. INM MTL 130-0202 Rev 4 270117
January 2017

Summary of Contents for KK650

Page 1: ...KK650 MTL hydrogen and chlorine gas analyser January 2017 INM MTL 130 0202 Rev 4 Instruction manual MTL gas analysers systems...

Page 2: ...LARATION OF CONFORMITY A printed version of the Declaration of Conformity has been provided separately within the original shipment of goods However you can find a copy of the latest version at http w...

Page 3: ...unit 4 2 17 Katharometer reactor unit 4 3 INSTALLATION 5 3 1 Unpacking and visual checking 5 3 2 Mounting 5 3 3 Electrical connections 5 3 4 Installation requirements for EMC 5 3 5 Sample conditioning...

Page 4: ...iv INM MTL 130 0202 Rev 4 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 5: ...n 1 3 How it works First the thermal conductivity of the plant sample as delivered is measured Next the sample is passed through a heated reactor tube where the hydrogen is reacted with the excess of...

Page 6: ...used to give general information to ensure correct operation 1 5 Information Waste Electrical and Electronic Equipment directive WEEE 2002 96 EC RoHS directive 2002 95 EC WARNING This equipment must...

Page 7: ...erating temperature range Better than 1 f s d month 2 3 Accuracy 1 f s d or 2 f s d depending on calibration method 2 4 Repeatability Better than 1 f s d 2 5 Sample flow Between 100 to 400 ml min 2 6...

Page 8: ...n is NC see Figure 6 2 13 Concentration alarms Two user configurable Alarm outputs are provided 1 Programmable alarm for Cl2 2 Programmable alarm for H2 Both are volt free SPDT relay contacts rated at...

Page 9: ...he relevant parts of IEC 60947 1 and IEC 60947 3 It must be marked to indicate this function and show ON and OFF positions Wiring should conform to local codes Only the live conductor has an internal...

Page 10: ...mped System designers and installers should consult Perma Pure for detailed advice before installing any system www permapure com a Sample conditioning Aspirated version b Sample conditioning Pumped S...

Page 11: ...thin 0 1 barg for measurement accuracy Figure 3 Reactor Tube FRAGILE Four mounting holes on 220mm x 130mm centres suitable for M6 screws WARNING These parts run HOT in normal operation Outline of heat...

Page 12: ...the incoming AC power are found in the lowest part of the enclosure as can be seen in Figure 5 below Electronics Control unit mounted on enclosure backplate Reactor Ready Reactor fuse T 5 A View Edit...

Page 13: ...minated Its connecting cable should therefore be routed to assist in its removal Allow sufficient space around the katharometer reactor assembly for withdrawal of the quartz reactor tube to the right...

Page 14: ...the screen levels followed by a description of how to set the parameters 4 3 1 Parameters Screen Function Parameter Description 1 Alarm 1 Hydrogen Concentration Alarm Level Adjustable from 0 to 5 or 0...

Page 15: ...TS Luton England Hydrogen in Chlorine Analyser 1 Press the VIEW key to access screen 1 Press the up arrow key to scroll in this direction Press the down arrow key to scroll in this direction View Mode...

Page 16: ...turn to view mode displaying the new parameters and un freezing the outputs If no keys are pressed for any 30 second period while in Edit mode an automatic time out takes the instrument back into meas...

Page 17: ...was 96 chlorine and 0 3 hydrogen this is what would need to be entered in Configuration Screen 4 NOTE The hydrogen concentration set in Configuration Screen 4 is to enable the analyser to compensate...

Page 18: ...displayed will be the argon equivalent for that particular katharometer This figure varies from 33 to 35 The precise point varies slightly from one katharometer to another and the exact figure is a pa...

Page 19: ...IT for Zero 2 H span 3 Cl span VIEW to exit 2 Calibration mode Surrogate Non surrogate VIEW to exit Pass Dry air Cl MEAS When ready VIEW to exit 2 Screen colours Surrogate gas calibration Non surrogat...

Page 20: ...on Incorrect calibration The first two are normally picked up by the display of a fault code the last is cured by a recalibration 6 2 Fault codes Fault code Meaning 1 Vo1 has measured 4093 A D counts...

Page 21: ...ge signal that indicates the katharometer s temperature Vo1 is the internal voltage signal that is a function of the difference between the two katharometer sense signals at terminals 1 2 and 3 4 in F...

Page 22: ...fuse 2 Replace as necessary Fault code between 1 and 32 is displayed see manual sec 5 2 1 Unexpected gas applied e g high hydrogen content more than 60 over instrument range 1 Pass air through the ana...

Page 23: ...Katharometer Identity Module KIM 6 4 Checking the katharometer The simplest way to identify a possible katharometer fault is to measure the volts appearing across the measurement elements 6 4 1 Checki...

Page 24: ...blue plastic PFA coupling nuts of the sample inlet and outlet and pull the connecting pipes to one side ENSURE THAT THE FRONT FERRULES see fig 3 ARE EITHER REMOVED AND PUT IN A SAFE PLACE OR RETAINED...

Page 25: ...wn so that the water irrigates the sensor element Five minutes of flowing tap water should suffice 3 After the tap water wash shake out as much water as possible and rinse several times with distilled...

Page 26: ...ck the resistance across the ends of the cable This should be in the order of 4 ohms If it is substantially higher then the reactor assembly will need replacing If the voltage is at or near zero check...

Page 27: ...o a suitable torque value 3 Refit the earth wire with the others on the backplate grounding stud and replace the securing washer and nut Tighten to a suitable torque value The instrument will now need...

Page 28: ...trozavodskaya Str 33 Building 4 Moscow 107076 Russia Tel 7 495 981 3770 Fax 7 495 981 3771 E mail mtlrussia eaton com SINGAPORE Cooper Crouse Hinds Pte Ltd No 2 Serangoon North Avenue 5 06 01 Fu Yu Bu...

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