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Eaton FD120, Manual

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Eaton FD120 Manual Download Page 34

O & M Manual IM05805019K-002

EATON Diesel Plus

Effective April 2015

Diesel Engine Fire Pump Controller

22

EATON INDUSTRIES CANADA COMPANY

 www.chfire.com

APPENDIX E: CUSTOM INPUT/OUTPUT MENU TREE 

CUSTOM INPUT/

OUTPUT

CUSTOM 

INPUTS

CUSTOM 

OUTPUTS

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ª

ACK

ACK

GO TO 

APPENDIX E(a)

ACK

GO TO 

APPENDIX E(b)

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MENU

MENU

NEXT MENU ITEM

CUSTOM 

LIGHTS

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ACK

GO TO 

APPENDIX E(c)

MENU

Summary of Contents for FD120

Page 1: ...scription The DIESEL Plus Fire Pump Controllers from Eaton are designed to control and monitor 12 or 24 volt diesel fire pump engines and are among the most technically advanced diesel engine controll...

Page 2: ...BATTERY 2 FAILURE CHARGER 2 FAILURE LOW PRESSURE SYSTEM OVER PRESSURE LOW SUCTION PRESSURE LOW FUEL FAIL TO START HIGH ENGINE TEMP LOW OIL PRESSURE ENGINE OVER SPEED ECM SELECTOR IN ALT POSITION FUEL...

Page 3: ...NTERLOCK ON SPEED SWITCH FAULT ECM SELECTOR IN ALT POSITION FUEL INJECTION MALFUNCTION LOW FUEL LOW SUCTION PRESSURE LOW OIL PRESSURE ENGINE OVERSPEED HIGH ENGINE TEMPERATURE LOW ENGINE TEMPERATURE LO...

Page 4: ...ne Controller Technical Data MD081012EN Main Display Effective April 2015 NOTES 1 Refer to the DIESEL Plus technical manual for details and setup information as well as programming and custom labeling...

Page 5: ...Dimensions Diesel Plus Engine Controller Technical Data MD081014EN Fuel Level Switch Effective April 2015 3A14119G01 16 inch unit 3A14119G02 45 inch unit Dimensions in Inches...

Page 6: ...RELAY 8 2 SETS FORM C 2 SETS FORM C OPTION RELAY 2 2 SETS FORM C OPTION RELAY 3 2 SETS FORM C OPTION RELAY 4 2 SETS FORM C AUX ANALOG INPUT 4 20MA ENERGIZED OPTION RELAY 1 FUTURE 1 FUTURE 1 FUEL SPIL...

Page 7: ...7 62 15 24m Field Connections 100 240VAC POWER BATTERY 2 CRANK FUEL INJECTOR FAIL ECM IN ALTERNATE BATTERIES BATTERIES ECM WARNING HIGH RAW WATER TEMP ECM FAILURE LOW ENGINE TEMPERATURE LOW RAW WATER...

Page 8: ...M PER CU AL 2 2 0 500MCM PER CU AL For Proper Cable Size Refer to National Electrical Code NFPA 70 1 63 5 83 mm 1 63 8 25 mm 4 11 12 70 mm 8 25 12 70 mm 9 27 17 96 mm Qty Cable Sizes American Wire Gau...

Page 9: ...O Powered Louver Contacts Up to 8 0 Amp LX Extra Light Specify Description Ni Ni Cad Batteries P5 Proof Pressure Switch ALCO 19 250 PSI P7 Low Suction Pressure Switch P8 Shutdown Requires P7 Option P1...

Page 10: ...ontacts Form C rated at 8A 250VAC 30VDC shall be provided for remote indication of 1 ENGINE RUN 10A 2 LOW FUEL 3 AUTO MODE 4 COMMON ALARM B Two 2 FUTURE relays each containing two sets of alarm contac...

Page 11: ...00 characters each which will contin ually scroll across the fourth line of the dis play 7 Remaining time left on active timers D The controller shall be supplied with six 6 green status LED s for the...

Page 12: ...standard with nine 9 custom inputs two 2 programmable LED indi cators and two 2 future outputs with the ability to add up to another 8 outputs via optional relay boards B The user shall be able to pro...

Page 13: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K 002 Effective April 2015...

Page 14: ...ts 9 4 3 2 Control Input Descriptions 9 4 3 3 Loss of DC Power 10 4 3 4 Speed Switch Malfunction 10 4 3 5 Engine Starter Coil Failure 10 4 3 6 Audible Alarm Silencing 10 4 3 7 Power Failure Alarm 10 4...

Page 15: ...dian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND ELECTRICAL CONNECTIONS 2 1 Mounting Carefully unpack t...

Page 16: ...er is fully electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt Sys...

Page 17: ...4 Volt battery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery ch...

Page 18: ...uge Valve This green LED will be illuminated after receiving a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed...

Page 19: ...he LED s on the operator panel Pressing and holding this button will illuminate each LED on the operator panel in successive steps Reset Save Exit The reset save exit button serves two functions Press...

Page 20: ...engine will automatically stop in the case of an OVERSPEED condition All alarms except for FAIL TO START are active in the MANUAL mode CAUTION Only depress Crank 1 or Crank 2 pushbuttons with control...

Page 21: ...e Control Input state definitions are as follows Connected When the input is shorted by an external contact or connection Unconnected When the input is NOT shorted by an external contact or connection...

Page 22: ...alls below its pre set level this relay will energize 4 4 2 Future 1 Future 2 The two Form C relays can be programmed for a number of alarm or status conditions Refer to Appendix E b for programming d...

Page 23: ...roller will initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the r...

Page 24: ...automatically stop the engine after a programmed time It can be programmed to operate based on either of two separate conditions the stop pressure point or when the engine has started to run If the R...

Page 25: ...delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has timed out Custom Outputs The optional...

Page 26: ...me Pressing the up or down arrow buttons will allow navigation showing the most recent message to the oldest message Refer to Appendix L for common messages and their meaning Refer to Section 7 to sav...

Page 27: ...irst selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved to the storage device Refer to Table 6...

Page 28: ...line of the display The message can be up to one hundred 100 characters in length Column B contains the message type reference number Refer to Table 7 for the message types Column C and D are used to...

Page 29: ...Events Number Event Number Event 1 Battery 1 2 Failure 16 Relief Valve Open 2 Charger 1 2 Failure 17 Transmitter Failure 3 AC Failure 18 Pump Room Trouble 4 Low Oil Pressure 19 Controller Trouble 5 Hi...

Page 30: ...MPANY www chfire com APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ACK ACK SELECT LANGUAGE...

Page 31: ...il 2015 EATON INDUSTRIES CANADA COMPANY www chfire com 19 APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY O...

Page 32: ...MENU ITEM NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM...

Page 33: ...ET RUN PERIOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START...

Page 34: ...Fire Pump Controller 22 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ACK ACK GO TO APPENDIX E a ACK GO TO A...

Page 35: ...ELAY TIM ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET...

Page 36: ...M OUTPUTS MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DEL...

Page 37: ...nual IM05805019K 002 Diesel Engine Fire Pump Controller Effective April 2015 EATON INDUSTRIES CANADA COMPANY www chfire com 25 APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TY...

Page 38: ...ive April 2015 Diesel Engine Fire Pump Controller 26 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTO...

Page 39: ...2015 EATON INDUSTRIES CANADA COMPANY www chfire com 27 APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM ME...

Page 40: ...ire Pump Controller 28 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection ter...

Page 41: ...nal has been received from the engine Engine Stopped The engine run signal is no longer being received Engine Test Start The engine has started on an engine test Engine Test Fail An Engine Test has be...

Page 42: ...will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine will crank and start the Engine...

Page 43: ...on The engine will stop NOTE Engine will shutdown if Low Oil Pressure High Water Temp or Overspeed alarms are detected during the engine test 9 4 Weekly Exerciser Test Turn the mode selector switch to...

Page 44: ...dd to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDIN...

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