Eaton FD120 Manual Download Page 21

EATON Diesel Plus

O & M Manual IM05805019K-002

Diesel Engine Fire Pump Controller

Effective April 2015

EATON INDUSTRIES CANADA COMPANY

 www.chfire.com

9

4.2.3 Run Period Timer

The RPT is only active when active when the auto stop is set

to "On". The Run Period Timer (RPT) performs the automatic 
stopping function in the controller. After a start initiated by the 
pressure sensor or via the “Pump Start” input the controller will 
start and run for the duration of the RPT.

The purpose of the RPT is to ensure that the engine is not 
subjected to frequent starts in response to the pressure. Refer 
to Appendix D for programming of the RPT. 

4.2.4 Sequential Start Timer

The Sequential Start Timer is standard in all Diesel Plus fire 
pump controllers.

The controller for each unit of multiple pump units shall 
incorporate a sequential timing device to prevent any one 
driver from starting  simultaneously with any other driver. 

Each pump supplying suction pressure to another pump shall 
be arranged to start within 10 seconds before the pump it 
supplies. The controllers for pumps arranged in series shall

 be interlocked to ensure the correct pump starting sequence. 

If water requirements call for more than one pumping unit 

to operate, the units shall start at intervals of 5 to 10 seconds. 
Failure of a leading driver to start shall not prevent subsequent 
drivers from starting. 

The sequential start timer (SST) delays the starting of a fire 
pump in response to the pressure sensor or “Pump start” input. 
It does not delay a “Remote start”.

With a SST in each controller, any pump may be selected as the 
lead pump by appropriate setting of the timers. If the lead 
pump restores the pressure in less than the time delays applied 
to the lag pumps, then the lag pumps will not start.

In addition, the provision of a sequential start timer, set to a few 
seconds delay, will prevent the lead pump controller from 
responding to momentary hydraulic transient pressure loss 
which would otherwise start the fire pump unnecessarily.

The SST can be programmed from 0 - 300 seconds. Typically, 
each pump should be delayed by 10 seconds from the pump 
ahead of it.

4.3 Program Descriptions

Refer to Appendix A attached.

4.3.1 Control Inputs

The Diesel Plus has six (6) individual input control signals and 
nine (9) programmable inputs.

CAUTION

SEVERE DAMAGE COULD BE CAUSED TO THE MICROPROCESSOR BOARDS 
IF A VOLTAGE IS APPLIED TO THESE INPUTS. THEY ARE INTERNALLY 
POWERED.

4.3.2 Control Input Descriptions

The Control Input state definitions are as follows.

Connected -

 When the input is shorted by an external contact or 

connection.

Unconnected -

 When the input is NOT shorted by an external 

contact or connection.

The Control Input operations are defined as follows.

NOTE

Terminal 11 is common to all of the inputs outlined below.

Remote Start (Terminal 34)

When this input is in the “Connected” state, the Diesel Plus 
controller will initiate a manual start sequence. This input is 
typically wired to a remote pushbutton to allow for remote 
manual starting of the controller.

Deluge Valve (Terminal 35)

When this input is in the “Unconnected” state, the Diesel Plus 
controller will initiate a manual start sequence. This input is 
typically wired to remote water control equipment that starts 
the controller before the pressure sensor does. As this input 
requires a normally closed contact to open to initiate the start, a 
jumper is factory installed. The jumper must be removed in 
order to utilize this optional input.

Pump Start (Terminal 36)

When this input is in the “Connected” state, the Diesel Plus 
controller will initiate an automatic start sequence. This input is 
typically wired to a separate pressure switch when the use of a 
pressure sensor is not desired.

NOTE

When the controller is programmed for foam operation, the pump start 
input will be a normally closed input that will open to initiate a start.

Low Suction/Low Foam Level (Terminal 37)

When this input is in the “Connected” state, the Diesel Plus 
controller will signal a visual indication on the main display 
board for Low Suction. If the controller is programmed for Low 
Suction Shutdown it will initiate the shutdown sequence. Refer 
to Appendix D to program Low Suction Shutdown. When the 
controller is setup for a foam system, all references to Low 
Suction Shutdown will be changed to Low Foam Level.

Low Fuel (Terminal 38)

When this input is in the “Connected” state, the Diesel Plus 
controller will signal an audible and visual indication on the 
main display board for Low Fuel Level. The Common Alarm 
relay will also de-energize for remote monitoring of this alarm.

Interlock On (Terminal 39)

When this input is in the “Connected” state, the Diesel Plus 
controller will not permit a start of the motor except in manual 
mode. This input is typically used in backup style systems. For 
example, the Engine Running contacts from the backup Diesel 
Engine Controller are wired into this input. When the Diesel 
Engine is running, it will lock out the Diesel Plus panel and 
prevent it from starting.

Inputs (1-10)

These are programmable inputs and will function based on 
how they are programmed. Refer to Appendix E(a) for 
programming details.

Summary of Contents for FD120

Page 1: ...scription The DIESEL Plus Fire Pump Controllers from Eaton are designed to control and monitor 12 or 24 volt diesel fire pump engines and are among the most technically advanced diesel engine controll...

Page 2: ...BATTERY 2 FAILURE CHARGER 2 FAILURE LOW PRESSURE SYSTEM OVER PRESSURE LOW SUCTION PRESSURE LOW FUEL FAIL TO START HIGH ENGINE TEMP LOW OIL PRESSURE ENGINE OVER SPEED ECM SELECTOR IN ALT POSITION FUEL...

Page 3: ...NTERLOCK ON SPEED SWITCH FAULT ECM SELECTOR IN ALT POSITION FUEL INJECTION MALFUNCTION LOW FUEL LOW SUCTION PRESSURE LOW OIL PRESSURE ENGINE OVERSPEED HIGH ENGINE TEMPERATURE LOW ENGINE TEMPERATURE LO...

Page 4: ...ne Controller Technical Data MD081012EN Main Display Effective April 2015 NOTES 1 Refer to the DIESEL Plus technical manual for details and setup information as well as programming and custom labeling...

Page 5: ...Dimensions Diesel Plus Engine Controller Technical Data MD081014EN Fuel Level Switch Effective April 2015 3A14119G01 16 inch unit 3A14119G02 45 inch unit Dimensions in Inches...

Page 6: ...RELAY 8 2 SETS FORM C 2 SETS FORM C OPTION RELAY 2 2 SETS FORM C OPTION RELAY 3 2 SETS FORM C OPTION RELAY 4 2 SETS FORM C AUX ANALOG INPUT 4 20MA ENERGIZED OPTION RELAY 1 FUTURE 1 FUTURE 1 FUEL SPIL...

Page 7: ...7 62 15 24m Field Connections 100 240VAC POWER BATTERY 2 CRANK FUEL INJECTOR FAIL ECM IN ALTERNATE BATTERIES BATTERIES ECM WARNING HIGH RAW WATER TEMP ECM FAILURE LOW ENGINE TEMPERATURE LOW RAW WATER...

Page 8: ...M PER CU AL 2 2 0 500MCM PER CU AL For Proper Cable Size Refer to National Electrical Code NFPA 70 1 63 5 83 mm 1 63 8 25 mm 4 11 12 70 mm 8 25 12 70 mm 9 27 17 96 mm Qty Cable Sizes American Wire Gau...

Page 9: ...O Powered Louver Contacts Up to 8 0 Amp LX Extra Light Specify Description Ni Ni Cad Batteries P5 Proof Pressure Switch ALCO 19 250 PSI P7 Low Suction Pressure Switch P8 Shutdown Requires P7 Option P1...

Page 10: ...ontacts Form C rated at 8A 250VAC 30VDC shall be provided for remote indication of 1 ENGINE RUN 10A 2 LOW FUEL 3 AUTO MODE 4 COMMON ALARM B Two 2 FUTURE relays each containing two sets of alarm contac...

Page 11: ...00 characters each which will contin ually scroll across the fourth line of the dis play 7 Remaining time left on active timers D The controller shall be supplied with six 6 green status LED s for the...

Page 12: ...standard with nine 9 custom inputs two 2 programmable LED indi cators and two 2 future outputs with the ability to add up to another 8 outputs via optional relay boards B The user shall be able to pro...

Page 13: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K 002 Effective April 2015...

Page 14: ...ts 9 4 3 2 Control Input Descriptions 9 4 3 3 Loss of DC Power 10 4 3 4 Speed Switch Malfunction 10 4 3 5 Engine Starter Coil Failure 10 4 3 6 Audible Alarm Silencing 10 4 3 7 Power Failure Alarm 10 4...

Page 15: ...dian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND ELECTRICAL CONNECTIONS 2 1 Mounting Carefully unpack t...

Page 16: ...er is fully electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt Sys...

Page 17: ...4 Volt battery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery ch...

Page 18: ...uge Valve This green LED will be illuminated after receiving a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed...

Page 19: ...he LED s on the operator panel Pressing and holding this button will illuminate each LED on the operator panel in successive steps Reset Save Exit The reset save exit button serves two functions Press...

Page 20: ...engine will automatically stop in the case of an OVERSPEED condition All alarms except for FAIL TO START are active in the MANUAL mode CAUTION Only depress Crank 1 or Crank 2 pushbuttons with control...

Page 21: ...e Control Input state definitions are as follows Connected When the input is shorted by an external contact or connection Unconnected When the input is NOT shorted by an external contact or connection...

Page 22: ...alls below its pre set level this relay will energize 4 4 2 Future 1 Future 2 The two Form C relays can be programmed for a number of alarm or status conditions Refer to Appendix E b for programming d...

Page 23: ...roller will initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the r...

Page 24: ...automatically stop the engine after a programmed time It can be programmed to operate based on either of two separate conditions the stop pressure point or when the engine has started to run If the R...

Page 25: ...delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has timed out Custom Outputs The optional...

Page 26: ...me Pressing the up or down arrow buttons will allow navigation showing the most recent message to the oldest message Refer to Appendix L for common messages and their meaning Refer to Section 7 to sav...

Page 27: ...irst selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved to the storage device Refer to Table 6...

Page 28: ...line of the display The message can be up to one hundred 100 characters in length Column B contains the message type reference number Refer to Table 7 for the message types Column C and D are used to...

Page 29: ...Events Number Event Number Event 1 Battery 1 2 Failure 16 Relief Valve Open 2 Charger 1 2 Failure 17 Transmitter Failure 3 AC Failure 18 Pump Room Trouble 4 Low Oil Pressure 19 Controller Trouble 5 Hi...

Page 30: ...MPANY www chfire com APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ACK ACK SELECT LANGUAGE...

Page 31: ...il 2015 EATON INDUSTRIES CANADA COMPANY www chfire com 19 APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY O...

Page 32: ...MENU ITEM NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM...

Page 33: ...ET RUN PERIOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START...

Page 34: ...Fire Pump Controller 22 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ACK ACK GO TO APPENDIX E a ACK GO TO A...

Page 35: ...ELAY TIM ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET...

Page 36: ...M OUTPUTS MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DEL...

Page 37: ...nual IM05805019K 002 Diesel Engine Fire Pump Controller Effective April 2015 EATON INDUSTRIES CANADA COMPANY www chfire com 25 APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TY...

Page 38: ...ive April 2015 Diesel Engine Fire Pump Controller 26 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTO...

Page 39: ...2015 EATON INDUSTRIES CANADA COMPANY www chfire com 27 APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM ME...

Page 40: ...ire Pump Controller 28 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection ter...

Page 41: ...nal has been received from the engine Engine Stopped The engine run signal is no longer being received Engine Test Start The engine has started on an engine test Engine Test Fail An Engine Test has be...

Page 42: ...will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine will crank and start the Engine...

Page 43: ...on The engine will stop NOTE Engine will shutdown if Low Oil Pressure High Water Temp or Overspeed alarms are detected during the engine test 9 4 Weekly Exerciser Test Turn the mode selector switch to...

Page 44: ...dd to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDIN...

Reviews: