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 WARNING

INSTALLATION OR MAINTENANCE SHOULD BE ATTEMPTED 

ONLY BY QUALIFIED PERSONNEL. THIS SUPPLEMENTAL 

INSTRUCTION BOOKLET IS INTENDED TO ACCOMPANY 

THE ORIGINAL INSTRUCTION BOOKLET PROVIDED WITH 

THE VR-SERIES CIRCUIT BREAKER AND SHOULD NOT BE 

CONSIDERED ALL INCLUSIVE REGARDING INSTALLATION 

OR MAINTENANCE PROCEDURES. THIS IS NOT TO BE 

USED IN PLACE OF THE VR-SERIES CIRCUIT BREAKER 

INSTRUCTION BOOKLET. IF FURTHER INFORMATION IS 

REQUIRED, YOU SHOULD CONSULT EATON.
IMPROPERLY INSTALLING OR MAINTAINING THESE 

PRODUCTS CAN RESULT IN DEATH, SERIOUS PERSONAL 

INJURY OR PROPERTY DAMAGE.
READ AND UNDERSTAND THE VR-SERIES INSTRUCTION 

BOOKLET BEFORE ATTEMPTING ANY OPERATION OR 

MAINTENANCE OF THE CIRCUIT BREAKERS.
THE CIRCUIT BREAKERS FEATURED IN THIS BOOKLET 

ARE DESIGNED AND TESTED TO OPERATE WITHIN THEIR 

NAMEPLATE RATINGS. OPERATION OUTSIDE OF THESE 

RATINGS MAY CAUSE THE EQUIPMENT TO FAIL, RESULTING 

IN DEATH, BODILY INJURY AND PROPERTY DAMAGE.
ALL SAFETY CODES, SAFETY STANDARDS AND/OR 

REGULATIONS AS THEY MAY BE APPLIED TO THIS TYPE OF 

EQUIPMENT MUST BE STRICTLY ADHERED TO.
THESE VACUUM REPLACEMENT CIRCUIT BREAKERS ARE 

DESIGNED TO BE INSTALLED PURSUANT TO THE AMERICAN 

NATIONAL STANDARDS INSTITUTE (ANSI). SERIOUS 

INJURY, INCLUDING DEATH, CAN RESULT FROM FAILURE TO 

FOLLOW THE PROCEDURES OUTLINED IN THIS BOOKLET.
ALL POSSIBLE CONTINGENCIES WHICH MIGHT ARISE 

DURING INSTALLATION, OPERATION, OR MAINTENANCE, 

AND ALL DETAILS AND VARIATIONS OF THIS EQUIPMENT 

ARE NOT COVERED BY THESE INSTRUCTIONS. IF FURTHER 

INFORMATION IS DESIRED BY THE PURCHASER REGARDING 

A PARTICULAR INSTALLATION, OPERATION, OR 

MAINTENANCE OF THIS EQUIPMENT, THE LOCAL EATON’S 

ELECTRICAL SERVICES & SYSTEMS REPRESENTATIVE 

SHOULD BE CONTACTED.

 WARNING

TO PROTECT THE PERSONNEL ASSOCIATED WITH 

INSTALLATION, OPERATION, AND MAINTENANCE OF THESE 

CIRCUIT BREAKERS, THE FOLLOWING PRACTICES MUST BE 

FOLLOWED:

Read the instruction booklet provided with the

VR-Series circuit breaker before attempting any

installation, operation or maintenance of these

circuit breakers.

Only qualified persons, as defined in the National

Electrical Safety Code, who are familiar with the

installation and maintenance of medium voltage

circuits and equipment, should be permitted to

work on these circuit breakers.

Always remove the circuit breaker from the

enclosure before performing any maintenance.

Failure to do so could result in electrical shock

leading to death, severe personnel injury or

property damage.

Do not work on a circuit breaker with the

secondary test coupler engaged. Failure to

disconnect the test coupler could result in an

electrical shock leading to death, personnel

injury or property damage.

Do not work on a closed circuit breaker or a

circuit breaker with closing springs charged.

The closing spring should be discharged and the

main contacts open before working on the circuit

breaker. Failure to do so could result in cutting or

crushing injuries.

Do not use a circuit breaker by itself as the

sole means of isolating a high voltage circuit.

Remove the circuit breaker to the Disconnect

position and follow all lockout and tagging rules

of the National Electrical Code and any and all

applicable codes, regulations and work rules.

Do not leave the circuit breaker in an

intermediate position in the cell. Always have the

circuit breaker either in the Test or Connected

position. Failure to do so could result in a flash

over and possible death, personnel injury or

property damage.

Always remove the maintenance tool from the

circuit breaker after charging the closing springs.

Circuit breakers are equipped with safety

interlocks. Do not defeat them. This may result in

death, bodily injury or equipment damage.

Table of Contents

Vacuum Interrupter 

Vacuum Interrupter 

3

Vacuum Interrupter Assembly 

3

Vacuum Interrupter Integrity Test 

Vacuum Interrupter Integrity Testing Configuration 

4

Insulation Integrity Test 

Power Frequency Withstand Voltage Testing Configuration 

5

Current Path Resistance Test 

Current Path Resistance Testing Procedure 

6

Vacuum Bottle Contact Inspection 

Contact Erosion Indicator 

7

Contact Wipe and Stroke 

7

VR-Series Element Lubrication 

18WR Element Lubrication 

8

Component Replacement 

Replacing The Spring Release Coil (Close Coil) 

9

Replacing The Shunt Trip Coil 

9

Replacing The Charging Motor 

10

CloSure™ Test 

CloSure

TM

 Test 

11

VR-Series Circuit Breaker 

DST-2-5-VR 350 2000A 

12

DST-2-15-VR 1200A 

13

2

EATON

   |   Visual Instruction Booklet Essentials   |   DST-2-VR - 18WR Element   |   May 2017  

Summary of Contents for DST-2-VR

Page 1: ...For VR Series Circuit Breakers This is a user interactive supplemental booklet This material is intended to enhance the technical information included in the instruction booklet for the vacuum replace...

Page 2: ...on and maintenance of medium voltage circuits and equipment should be permitted to work on these circuit breakers Always remove the circuit breaker from the enclosure before performing any maintenance...

Page 3: ...m Interrupter Assembly Each interrupter is assembled at the factory as a unit to assure correct dimensional relationships between working components The interrupter assembly consists of a vacuum inter...

Page 4: ...ENTIAL TESTS ARE NOT RECOMMENDED BY EATON DO NOT APPLY DC AT ANY LEVEL TO VR SERIES POWER CIRCUIT BREAKERS With the circuit breaker open and securely sitting on the floor connect all top front primary...

Page 5: ...L BELOW MAXIMUM PERMITTED BY STANDARDS HOWEVER AS A PRECAUTIONARY MEASURE AGAINST POSSIBILITY OF APPLICATION OF HIGHER THAN RECOMMENDED VOLTAGE AND OR BELOW NORMAL CONTACT SPACING IT IS RECOMMENDED TH...

Page 6: ...BOTTOM terminal of the phase being tested 8 Press the TEST button on the DLRO Once the TEST button is pressed 100A dc will flow through the phase being tested If the circuit breaker is not closed the...

Page 7: ...ent speed for interruption Stroke is the gap between fixed and moving contacts of a vacuum interrupter with the circuit breaker open The circuit breaker mechanism provides a fixed amount of motion to...

Page 8: ...d the motor eccentric These bearings are packed at the factory with a top grade slow oxidizing grease which normally should be effective for many years They should not be disturbed unless there is def...

Page 9: ...bracket and tighten Do not over tighten Fish wires through to terminal block Connect wires to terminal block TB1 and TB2 Install tie wraps to hold wire bundle Mechanically and electrically test the c...

Page 10: ...k the threads Remove the two screws on the right hand motor support plate using a 9 64in Allen wrench Remove the motor plate from the side sheet for the 5kV circuit breaker Remove the motor Verify the...

Page 11: ...afety Precautions Read and understand the instruction manual for specific instructions before attempting any maintenance repair or testing on the circuit breaker The user is cautioned to observe all r...

Page 12: ...VR Series Circuit Breaker DST 2 5 VR 350 2000A 12 EATON Visual Instruction Booklet Essentials DST 2 VR 18WR Element May 2017...

Page 13: ...VR Series Circuit Breaker DST 2 15 VR 1200A 13 EATON Visual Instruction Booklet Essentials DST 2 VR 18WR Element May 2017...

Page 14: ...nts and engineering services Eaton is positioned through its global solutions to answer today s most critical electrical power management challenges Eaton is a power management company with 2015 sales...

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