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EATON Diesel Plus

O & M Manual IM05805019K

Diesel Engine Fire Pump Controller

Effective June 2011

EATON CORPORATION

 www.ceaton.com

5

3.1.4 AC Input Fuse Protection

The AC Supply is protected by a 6 amp fuse which will blow in 
case of a breakdown of the charger. This fuse will not blow as a 
result of overloading of the charger since the electronics will 
shutdown the charger in this event before the fuse blows. If this 
fuse is blown the charger must be replaced.

3.1.5 Battery Charger Display

The Diesel Plus chargers history will display Charging Voltage 
and Amperage as well as error messages. The following will be 
recorded according to the conditions that exist. 

“NO BATTERY” is displayed if no battery is attached to the 
charger.

“BATTERY ERROR” is displayed if a battery is connected to the 
charger but the voltage is not within the minimum and 
maximum thresholds for the selected battery type.

“ERROR, RECOVERING” is displayed if the maximum battery 
charger output voltage (31.4V) has been exceeded.

3.1.6 Charger Setup: Lead Acid / NiCad

DIP switches on the charger can be used to select a number of 
options including battery type and voltage as well as Forced 
Charging. Options currently supported for the charger include 
12 or 24 Volt Lead Acid and NiCad Batteries. 

Lead Acid

To select 12 Volt battery charge cycle with Lead Acid batteries 
set all DIP switches to the OFF position.

To select 24 Volt battery charger cycle with Lead Acid batteries, 
set DIP switch 3 to the ON position and all other DIP switches to 
the OFF position.

NiCad

To select 12 Volt battery charger with NiCad batteries, set DIP 
switch 6 to the ON position and all other DIP switches to the 
OFF position.

To select 24 Volt battery charger cycle with NiCad batteries, set 
DIP switches 3 and 6 to the ON position and all other DIP 
switches to the OFF position.

3.1.7 Forced Charging

There is provision for the battery chargers to provide a forced 
charge to the batteries. The Forced Charge function will only 
activate immediately after applying power to the charger with 
DIP Switch 8 in the ON position and a battery connected.

When the charger is in the forced charge mode, it will attempt 
to recover a battery by delivering 10 amps. If the battery does 
not reach the minimum battery voltage (8 volts for a 12 volt 
system; 16 volts for a 24 volt system) within 5 minutes, the 
recovery attempt will terminate. Once the battery reaches it’s 
minimum battery voltage, the normal charge sequence will 
commence. 

Forced charging will only occur once per battery charger power 
cycle.

NOTE

When installing a replacement charger in controllers prior to the Diesel 
Plus – DIP Switch number 5 must be switched to the ON position.

3.1.8 Specifications

Voltage Input:120 - 240VAC - Auto detect

Voltage Output: 12-24VDC-DIP switch selectable

Hertz: Operates on 50 / 60Hz

3.2 Front Operator Panel

The front operator panel, is normally accessible from the 
outside of the door. The front panel provides a means to:

• Alert the user to specific conditions

• Program the controller

• Set and monitor the operating parameters

• Perform a manual start of the controller.

 

1

ON

OFF

2

3

4

5

6

7

8

12 Volt - Lead Acid

12 Volt - Lead Acid

ON

OFF

 

1

ON

OFF

2

3

4

5

6

7

8

24 Volt - Lead Acid

24 Volt - Lead Acid

ON

OFF

 

1

ON

OFF

2

3

4

5

6

7

8

12 Volt - NiCa d

12 Volt - NiCad

ON

OFF

1

ON

OFF

2

3

4

5

6

7

8

24 Volt - NiCad

24 Volt - NiCad

ON

OFF

 

1

1

1

1

ON

ON

ON

ON

OFF

OFF

OFF

OFF

2

2

2

2

3

3

3

3

4

4

4

4

5

5

5

5

6

6

6

6

7

7

7

7

8

12 Volt - Lea d Acid

12 Volt - NiCa d

24 Volt - Lead Acid

24 Volt - NiCa d

8

8

8

24 Volt - NiCad

ON

OFF

12 Volt - NiCad

ON

OFF

12 Volt - Lead Acid

ON

OFF

24 Volt - Lead Acid

ON

OFF

Summary of Contents for Diesel Plus 4A55737H01

Page 1: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K Effective June 2011...

Page 2: ...2 Control Input Descriptions 9 4 3 3 Loss of DC Power 9 4 3 4 Speed Switch Malfunction 9 4 3 5 Engine Starter Coil Failure 9 4 3 6 Audible Alarm Silencing 9 4 3 7 Power Failure Alarm 10 4 4 Output Re...

Page 3: ...utual FM Canadian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND EL ECTRICAL CONNECTIONS 2 1 Mounting Care...

Page 4: ...y electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt System 24 Vol...

Page 5: ...ttery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery chargers to...

Page 6: ...ng a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed jumper wire must be removed to use these contacts Termina...

Page 7: ...ter button will allow the user to enter exit the message history statistics and diagnostics When in the menu system the enter button will allow the user to change the programmed set points and navigat...

Page 8: ...g the cranking sequence Once the engine is running the controller will stop all further cranking STOP Modes The Stop Mode is programmable for Auto Shutdown On or Off see Appendix C Note that the engin...

Page 9: ...er is factory installed The jumper must be removed in order to utilize this optional input Pump Start Terminal 36 When this input is in the Connected state the Diesel Plus controller will initiate an...

Page 10: ...er Fail To Start After 6 cranking attempts three attempts per battery the Fail To Start annunciator will illuminate Attention to the diesel and its associated equipment is required immediately High En...

Page 11: ...l initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the running per...

Page 12: ...sed on either of two separate conditions the stop pressure point or when the engine has started to run If the RPT is programmed to start at the Stop Pressure the timer will start timing once the syste...

Page 13: ...en Timer A timer can be programmed to delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has...

Page 14: ...r to Appendix L for common messages and their meaning Refer to Section 7 to save the message history to a USB storage device or to view the message history on the optional embedded webpage 6 2 Statist...

Page 15: ...r on press the Data Print button The first selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved t...

Page 16: ...t is as follows MMDDYYHHMM Month Day Year Hour Minute If any value entered between 1 and 9 needs to be lead by a 0 For example January 1 2009 8 15AM needs to be entered as 0101090815 NOTE All cells ne...

Page 17: ...aton com 17 APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ACK ACK SELECT LANGUAGE ACK GO T...

Page 18: ...p Controller 18 EATON CORPORATION www eaton com APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY OF WEEK ACK...

Page 19: ...NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM ACK MENU...

Page 20: ...IOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START TIMER ACK...

Page 21: ...roller Effective June 2011 EATON CORPORATION www ceaton com 21 APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ACK ACK GO TO APPENDIX E a ACK GO TO APPENDIX E...

Page 22: ...ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET LIN K TO...

Page 23: ...MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DELAY TIMER N...

Page 24: ...5805019K EATON Diesel Plus Effective June 2011 Diesel Engine Fire Pump Controller 24 EATON CORPORATION www eaton com APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TYPE ACK MEN...

Page 25: ...iesel Engine Fire Pump Controller Effective June 2011 EATON CORPORATION www ceaton com 25 APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTON 1 SELECT...

Page 26: ...Controller 26 EATON CORPORATION www eaton com APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM MESSAGES ACK...

Page 27: ...ler Effective June 2011 EATON CORPORATION www ceaton com 27 APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection terminals 6 7...

Page 28: ...Test Fail An Engine Test has been initiated however an engine start has not occurred Fail to Start An Engine start has been initiated however the controller has failed to receive an engine run signal...

Page 29: ...is 0 seconds automatic start will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine wil...

Page 30: ...ekly Exerciser preprogram the controller to initiate the test at a time suitable to the user Turn the mode selector switch to the AUTO position At the programmed time and date the drain valve solenoid...

Page 31: ...ser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISI...

Page 32: ...rporation All Rights Reserved Printed in Canada Publication No IM05805019K June 2011 Eaton Corporation 10725 25th Street NE 124 Calgary Alberta Canada T3N 0A4 Phone 1 403 717 2000 Fax 1 403 717 0567 e...

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