Eaton Diesel Plus 4A55737H01 O & M Manual Download Page 16

O & M Manual IM05805019K

EATON Diesel Plus

Effective June 2011

Diesel Engine Fire Pump Controller

16

EATON CORPORATION

 www.eaton.com

8. CUSTOM MESSAGES

In order to upload custom messages to the controller a file 
needs to be created. This section outlines the file format and 
trigger points required to use the custom messages.

All that is required to create the custom message file is a 
standard spreadsheet program. Specific software is not 
required.

Ten (10) custom messages can be saved in the file and 
uploaded to the controller for use. Each message will be 
entered in the first ten (10) rows of the spreadsheet. Do not use 
the top row as a heading row.

There are five (5) trigger points that can be used. They include 
specific date and time range, number of engine start events, 
number of hours run, specific alarms, or common alarm.

Figure 1 shows examples of the custom messages and how the 
file needs to be laid out. Following is a description of each 
column and the data required to be entered in the column.

Figure 1. Custom Message Examples

Column A contains the message that will scroll along the fourth 
line of the display. The message can be up to one hundred (100) 
characters in length.

Column B contains the message type reference number. Refer 
to Table 7 for the message types.

Column C and D are used to determine when the custom 
message will appear. Refer to the following for specific notes 
regarding each tripper point.

Date and Time Range (1)

Column C is used for the date and time that the message will 
start and column D is used for the date and time that the 
message will stop.

The date and time format is as follows:

MMDDYYHHMM = Month Day Year Hour Minute

If any value entered between 1 and 9 needs to be lead by a 0. 
For example, January 1, 2009, 8:15AM needs to be entered as 
0101090815.

NOTE

All cells need to be formatted as text.

Number of Pump Start Events (2)

Column C is used to enter the number of pump starts before the 
message will appear.

The format is as follows:

XXXXX = Number of Pump Start Events

For example - to have the message appear after 25 pump start 
events it will be entered as 00025.

NOTE

All cells need to be formatted as text.

Number of Hours Run (3)

Column C is used to enter the number of hours the pump has 
run before the message will appear.

The format is as follows:

XXXXX = Number of Hours Run

For example, to have the message appear after 125 hours of 
running the trigger point will be entered as 00125.

NOTE

All cells need to be formatted as text.

Specific Alarms (4)

Column B is used to enter the alarm event number. Refer to 
Table 8 for the alarm events and their corresponding number.

Common Alarm (5)

No other points are required to be entered into the spreadsheet, 
as this message will appear anytime there is an alarm.

Table 7. Custom Message Types

Number

Description

1

Specific date and time range

2

Number of pump start events

3

Number of hours run

4

Specific alarms

5

Common Alarms

Table 8. Specific Alarm Events 

Number Event

Number Event

1

Battery #1/#2 Failure

13

Low Pressure

2

Charger #1/#2 Failure

14

Low Room Temperature

3

AC Failure

15

Low Suction

4

Low Oil Pressure

16

Relief Valve Open

5

High Engine Temperature

17

Transmitter Failure

6

Overspeed

18

Pump Room Trouble

7

ECM in Alternate

19

Controller Trouble

8

Fuel Injection Malfunction

20

Engine Trouble

9

Not in Auto

21

Low Fuel

10

Fail to Start

22

Speed Switch Fault

11

Deluge Valve Off

23

Coil #1/#2 Failure

12

Low Foam Level

Summary of Contents for Diesel Plus 4A55737H01

Page 1: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K Effective June 2011...

Page 2: ...2 Control Input Descriptions 9 4 3 3 Loss of DC Power 9 4 3 4 Speed Switch Malfunction 9 4 3 5 Engine Starter Coil Failure 9 4 3 6 Audible Alarm Silencing 9 4 3 7 Power Failure Alarm 10 4 4 Output Re...

Page 3: ...utual FM Canadian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND EL ECTRICAL CONNECTIONS 2 1 Mounting Care...

Page 4: ...y electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt System 24 Vol...

Page 5: ...ttery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery chargers to...

Page 6: ...ng a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed jumper wire must be removed to use these contacts Termina...

Page 7: ...ter button will allow the user to enter exit the message history statistics and diagnostics When in the menu system the enter button will allow the user to change the programmed set points and navigat...

Page 8: ...g the cranking sequence Once the engine is running the controller will stop all further cranking STOP Modes The Stop Mode is programmable for Auto Shutdown On or Off see Appendix C Note that the engin...

Page 9: ...er is factory installed The jumper must be removed in order to utilize this optional input Pump Start Terminal 36 When this input is in the Connected state the Diesel Plus controller will initiate an...

Page 10: ...er Fail To Start After 6 cranking attempts three attempts per battery the Fail To Start annunciator will illuminate Attention to the diesel and its associated equipment is required immediately High En...

Page 11: ...l initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the running per...

Page 12: ...sed on either of two separate conditions the stop pressure point or when the engine has started to run If the RPT is programmed to start at the Stop Pressure the timer will start timing once the syste...

Page 13: ...en Timer A timer can be programmed to delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has...

Page 14: ...r to Appendix L for common messages and their meaning Refer to Section 7 to save the message history to a USB storage device or to view the message history on the optional embedded webpage 6 2 Statist...

Page 15: ...r on press the Data Print button The first selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved t...

Page 16: ...t is as follows MMDDYYHHMM Month Day Year Hour Minute If any value entered between 1 and 9 needs to be lead by a 0 For example January 1 2009 8 15AM needs to be entered as 0101090815 NOTE All cells ne...

Page 17: ...aton com 17 APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ACK ACK SELECT LANGUAGE ACK GO T...

Page 18: ...p Controller 18 EATON CORPORATION www eaton com APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY OF WEEK ACK...

Page 19: ...NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM ACK MENU...

Page 20: ...IOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START TIMER ACK...

Page 21: ...roller Effective June 2011 EATON CORPORATION www ceaton com 21 APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ACK ACK GO TO APPENDIX E a ACK GO TO APPENDIX E...

Page 22: ...ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET LIN K TO...

Page 23: ...MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DELAY TIMER N...

Page 24: ...5805019K EATON Diesel Plus Effective June 2011 Diesel Engine Fire Pump Controller 24 EATON CORPORATION www eaton com APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TYPE ACK MEN...

Page 25: ...iesel Engine Fire Pump Controller Effective June 2011 EATON CORPORATION www ceaton com 25 APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTON 1 SELECT...

Page 26: ...Controller 26 EATON CORPORATION www eaton com APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM MESSAGES ACK...

Page 27: ...ler Effective June 2011 EATON CORPORATION www ceaton com 27 APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection terminals 6 7...

Page 28: ...Test Fail An Engine Test has been initiated however an engine start has not occurred Fail to Start An Engine start has been initiated however the controller has failed to receive an engine run signal...

Page 29: ...is 0 seconds automatic start will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine wil...

Page 30: ...ekly Exerciser preprogram the controller to initiate the test at a time suitable to the user Turn the mode selector switch to the AUTO position At the programmed time and date the drain valve solenoid...

Page 31: ...ser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISI...

Page 32: ...rporation All Rights Reserved Printed in Canada Publication No IM05805019K June 2011 Eaton Corporation 10725 25th Street NE 124 Calgary Alberta Canada T3N 0A4 Phone 1 403 717 2000 Fax 1 403 717 0567 e...

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