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O & M Manual IM05805019K

EATON Diesel Plus

Effective June 2011

Diesel Engine Fire Pump Controller

10

EATON CORPORATION

 www.eaton.com

4.3.6 Audible Alarm Silencing

A separate audible alarm silence switch is provided which can 
manually silence the alarm buzzer for optional alarms. The 
silencing switch is located adjacent to the visual indicator. 

4.3.7 Power Failure Alarm

An alarm signal is provided when both circuit breakers have 
tripped or been opened.

4.4 Output Relays

The primary control outputs of the Diesel Plus controller are dry 
relay contacts. These relays include 2 separate “Form C” 
outputs for each of the following: Engine Run, Future #1, Future 
#2, Low Fuel, Auto Mode and Common Alarm.

The Engine Run relay is UL/CSA rated at 10A, 1/2HP, 240Vac. The 
remaining alarm relays are UL/CSA rated at 8A, 250Vac. The DC 
rating is 8A, 30Vdc.

Each relay has a green LED on the I/O board to indicate the relay 
status.

If the LED is “On” the relay is energized. If the LED is “Off” the 
relay is de-energized.

4.4.1 Relay Functions

Engine Run

This relay is used for remote monitoring when the engine is 
running. When the engine speed switch sends a signal to the 
Diesel Plus controller, this relay will energize.

Common Alarm

This relay is used to signal pump room or engine trouble 
alarms. This relay is energized under normal conditions and 
will de-energize during alarm.

Low Fuel

This relay is used for remote monitoring of the fuel tank level. 
When the level switch in the fuel tank falls below its pre-set 
level, this relay will energize.

4.4.2 Future #1 - Future # 2

The two Form C relays can be programmed for a number of 
alarm or status conditions. Refer to Appendix E(b) for 
programming details.

4.4.3 Engine Alarm Functions

Engine Overspeed

An “Engine Overspeed” alarm will shutdown the engine 
regardless of the start condition -

 in all modes.

 The signal is 

sent from the engine to the controller.

Fail To Start

After 6 cranking attempts, three attempts per battery, the “Fail 
To Start” annunciator will illuminate. Attention to the diesel and 
its associated equipment is required immediately.

High Engine Temperature

Indicates that the coolant temperature in the water jackets is 
extremely hot. The over temperature switch on the engine 
signals the controller. The engine continues to run in the AUTO 
and MANUAL modes. During a manual engine test and during 
the weekly test cycle the engine will shutdown. 

Low Oil Pressure

The controller has an inherent delay to bypass the low oil 
pressure alarm during engine start up. After the delay, should 
the engine receive a “Low Oil Pressure” signal, the controller 
will initiate an alarm. The engine will continue to run in the 
“AUTO” and “MANUAL” mode. During a manual engine test 
and during the weekly test cycle this alarm will automatically 
shutdown the engine. 

Low Fuel

(When Fuel Level Switch Wired)

Indicates that the engine fuel supply is low. The engine 
continues to run.

5. PROGRAMMING

5.1 Introduction

The Diesel Plus controller is fully programmable from the 
device’s faceplate. Users can program set points as well as 
other parameters. The time, date, and set points can only be 
changed from the menu system. The menu system is broken 
down to seven (7) menu groupings. They include, Language, 
Regional Settings, Pressure Settings, Timer Values, Custom 
Input/Output, System Configuration Menu, and Main Menu 
Password.

5.2 Navigation

In order to enter the menu system, press the Menu button on 
the Diesel Plus faceplate. If the main menu password has been 
enabled, the user will be required to enter the password at this 
time. Once in the menu system, the Up and Down arrow keys 
will provide navigation between each menu item. The display 
will show the previous, current, and next menu items. The 
current menu item is located on the middle of the four line 
display. All Diesel Plus controller programmable features and 
associated set-point possibilities are presented in Table 1.

The following set points are programmable in the Diesel Plus 
controller.

Summary of Contents for Diesel Plus 4A55737H01

Page 1: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K Effective June 2011...

Page 2: ...2 Control Input Descriptions 9 4 3 3 Loss of DC Power 9 4 3 4 Speed Switch Malfunction 9 4 3 5 Engine Starter Coil Failure 9 4 3 6 Audible Alarm Silencing 9 4 3 7 Power Failure Alarm 10 4 4 Output Re...

Page 3: ...utual FM Canadian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND EL ECTRICAL CONNECTIONS 2 1 Mounting Care...

Page 4: ...y electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt System 24 Vol...

Page 5: ...ttery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery chargers to...

Page 6: ...ng a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed jumper wire must be removed to use these contacts Termina...

Page 7: ...ter button will allow the user to enter exit the message history statistics and diagnostics When in the menu system the enter button will allow the user to change the programmed set points and navigat...

Page 8: ...g the cranking sequence Once the engine is running the controller will stop all further cranking STOP Modes The Stop Mode is programmable for Auto Shutdown On or Off see Appendix C Note that the engin...

Page 9: ...er is factory installed The jumper must be removed in order to utilize this optional input Pump Start Terminal 36 When this input is in the Connected state the Diesel Plus controller will initiate an...

Page 10: ...er Fail To Start After 6 cranking attempts three attempts per battery the Fail To Start annunciator will illuminate Attention to the diesel and its associated equipment is required immediately High En...

Page 11: ...l initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the running per...

Page 12: ...sed on either of two separate conditions the stop pressure point or when the engine has started to run If the RPT is programmed to start at the Stop Pressure the timer will start timing once the syste...

Page 13: ...en Timer A timer can be programmed to delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has...

Page 14: ...r to Appendix L for common messages and their meaning Refer to Section 7 to save the message history to a USB storage device or to view the message history on the optional embedded webpage 6 2 Statist...

Page 15: ...r on press the Data Print button The first selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved t...

Page 16: ...t is as follows MMDDYYHHMM Month Day Year Hour Minute If any value entered between 1 and 9 needs to be lead by a 0 For example January 1 2009 8 15AM needs to be entered as 0101090815 NOTE All cells ne...

Page 17: ...aton com 17 APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ACK ACK SELECT LANGUAGE ACK GO T...

Page 18: ...p Controller 18 EATON CORPORATION www eaton com APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY OF WEEK ACK...

Page 19: ...NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM ACK MENU...

Page 20: ...IOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START TIMER ACK...

Page 21: ...roller Effective June 2011 EATON CORPORATION www ceaton com 21 APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ACK ACK GO TO APPENDIX E a ACK GO TO APPENDIX E...

Page 22: ...ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET LIN K TO...

Page 23: ...MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DELAY TIMER N...

Page 24: ...5805019K EATON Diesel Plus Effective June 2011 Diesel Engine Fire Pump Controller 24 EATON CORPORATION www eaton com APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TYPE ACK MEN...

Page 25: ...iesel Engine Fire Pump Controller Effective June 2011 EATON CORPORATION www ceaton com 25 APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTON 1 SELECT...

Page 26: ...Controller 26 EATON CORPORATION www eaton com APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM MESSAGES ACK...

Page 27: ...ler Effective June 2011 EATON CORPORATION www ceaton com 27 APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection terminals 6 7...

Page 28: ...Test Fail An Engine Test has been initiated however an engine start has not occurred Fail to Start An Engine start has been initiated however the controller has failed to receive an engine run signal...

Page 29: ...is 0 seconds automatic start will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine wil...

Page 30: ...ekly Exerciser preprogram the controller to initiate the test at a time suitable to the user Turn the mode selector switch to the AUTO position At the programmed time and date the drain valve solenoid...

Page 31: ...ser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISI...

Page 32: ...rporation All Rights Reserved Printed in Canada Publication No IM05805019K June 2011 Eaton Corporation 10725 25th Street NE 124 Calgary Alberta Canada T3N 0A4 Phone 1 403 717 2000 Fax 1 403 717 0567 e...

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