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Installation Leaflet

Page 3         Effective: November 2002

Pow-R-Command

JCI-100 Controller

IL01412006E 

                                                 For More Information visit www.cutler-hammer.com

Table Of Contents:

SECTION 1: PREFACE

4

1-1 INTRODUCTION

4

1-2 MANUAL ORGANIZATION

4

1-3 DOCUMENT CONVENTIONS

4

SECTION 2: SYSTEM COMPONENTS

5

2-1 INTRODUCTION

5

2-2 SUPPORTED INSTALLATIONS

5

2-3 PANELBOARD APPLICATIONS

5

2-3-1 PRIMARY FUSING

6

2-3-2 CONTROL POWER TRANSFORMER

6

2-3-3 SECONDARY POWER SWITCH

6

2-3-4 LINE FILTER

6

2-4 JCI100

7

2-5 RAIL INTERFACE BOARD (RIB)

7

2-5-1 INCOMING POWER PORT

7

2-5-2 JCI100 CONNECTION PORTS

7

2-5-3 INCOMING & OUTGOING NETWORK CONNECTION

7

2-5-4 BTB CONNECTION PORTS

7

2-6 BREAKER TERMINATION BOARD (BTB)

8

2-7 SMART BREAKER CONNECTION TO BTB

9

2-8 CONTROL CABINET

9

2-8-1 SMART BREAKER CONNECTION IN A CONTROL CABINET

9

2-8-2 RELAY TERMINATION ADAPTER BOARD

10

2-9 RELAY CABINET

10

SECTION 3: DISTRIBUTION SECTION

11

3-1 INTRODUCTION

11

3-2 SMART BREAKER GENERAL DESCRIPTION

11

3-3 SMART BREAKER OPERATION

11

3-4 MANUAL OVERRIDE SWITCH ON SMART BREAKERS

12

SECTION 4: JCI100

13

4-1 INTRODUCTION

13

4-1-1 POWER SUPPLY FUSE

13

4-1-2 FACTORY TEST PORT

13

4-1-3 POWER LED

13

4-1-4 COMMAND LED

13

4-1-5 NETWORK LED

13

4-1-6 ADDRESS SWITCHES

13

4-1-7 SMART BREAKER SELECTION JUMPER

13

4-2 NETWORK TERMINATIONS

14

4-3 BUS ADDRESS SETTING

15

SECTION 5: CONFIGURATION

16

5-1 INTRODUCTION

16

5-2 BEFORE YOU BEGIN

16

5-3 DEFAULT CONDITIONS

16

APPENDIX A: BINARY INPUT TABLE

17

APPENDIX B: BINARY OUTPUT TABLE

18

APPENDIX C: TROUBLE SHOOTING

19

C-1 BEFORE YOU BEGIN

19

C-2 LIGHTS FAIL TO COME ON

19

C-3 THE LIGHTS WILL NOT SWITCH OFF

20

C-4 THE LIGHTS TURN ON THEN OFF

20

Summary of Contents for Cutler-Hammer Pow-R-Command JCI-100

Page 1: ...IL01412006E For More Information visit www cutler hammer com November 2002 Pow R CommandTM PRCTM JCI 100 Controller Installation Leaflet Pow R Command Panelboard JCI100...

Page 2: ...particular purpose Pow R CommandTM PRCTM and Smart BreakerTM are trademarks of Eaton s Cutler Hammer All other products or software names referenced here in are trademarks or registered trademarks of...

Page 3: ...O BTB 9 2 8 CONTROL CABINET 9 2 8 1 SMART BREAKER CONNECTION IN A CONTROL CABINET 9 2 8 2 RELAY TERMINATION ADAPTER BOARD 10 2 9 RELAY CABINET 10 SECTION 3 DISTRIBUTION SECTION 11 3 1INTRODUCTION 11 3...

Page 4: ...UCTION The PRC enclosure with the JCI 100 Controller Here after JCI100 panelboard is a flexible cost effective compact lighting and load control system that can be very easily customized to address a...

Page 5: ...JCI100 Controller is capable of and operating the BABR BABRS GHBS GHQRS Smart Breaker models Instructions unique to a particular Smart Breaker will be called out separately in this document In additio...

Page 6: ...chassis The unneeded wire lead will be terminated and capped before shipment When the using the 5X Control Chassis power to the CPT is taken directly from the B Phase of bus bar The Primary fusing de...

Page 7: ...e to do so may cause damage to the equipment 2 5 1 INCOMING POWER PORT Located in the lower right corner of the RIB are two white power connectors These connectors are suited to the connector found on...

Page 8: ...instructions on connecting Smart Breakers to the BTB BTB s are not used in either the Pow R Command Control Cabinet nor the Pow R Command Relay Cabinet Figure 2 6 1 Breaker Termination Boards NOTICE T...

Page 9: ...for the connection DO NOT force the connection If the connection is not made with minor pressure rotate the pigtail connector 180 degrees and reapply Forcing the connection may cause damage to the un...

Page 10: ...on a Relay Termination Adapter Board in a control cabinet 2 9 RELAY CABINET The Pow R Command 100 Relay Cabinet contains all of the same parts and functions as the Pow R Command 100 Control Cabinet Ho...

Page 11: ...existing panelboards Contact your Cutler Hammer representative for information on retrofitting panelboards to use Smart Breakers The JCI100 is designed to control the 1 Bolt On BABR BABRS 120 240V ac...

Page 12: ...he main breaker handle can be used to Open and Close the remotely controlled contact To identify status of the remotely controlled contact there is a visual status window located adjacent to the main...

Page 13: ...omponents disconnect power at the Secondary Power Switch Failure to do so can cause damage to the equipment 4 1 2 FACTORY TEST PORT This port is used for connecting the technician s hand held programm...

Page 14: ...to the JCI100 NOTICE Both the RIB and RTB boards have terminals labeled SHLD Shield These are intended to be the Shield connections for a standard RS 485 network The JCI N2 Bus carries a 2 9 Volt ref...

Page 15: ...ion To set the address move the switches with the combined added weighting to the Up position For example to set an address of 129 hexadecimal move switches 1 and 8 128 1 to the up position caution Th...

Page 16: ...ment damage or personal injury Notice While circuit breaker panels are operable without actually energizing high voltage circuits relay panels do not offer this convenience To test a system without en...

Page 17: ...PRC100 BREAKER RELAY 20 STATUS BI 21 0x14 On Off PRC100 BREAKER RELAY 21 STATUS BI 22 0x15 On Off PRC100 BREAKER RELAY 22 STATUS BI 23 0x16 On Off PRC100 BREAKER RELAY 23 STATUS BI 24 0x17 On Off PRC1...

Page 18: ...0 BREAKER RELAY 20 CONTROL BO 21 0x14 On Off PRC100 BREAKER RELAY 21 CONTROL BO 22 0x15 On Off PRC100 BREAKER RELAY 22 CONTROL BO 23 0x16 On Off PRC100 BREAKER RELAY 23 CONTROL BO 24 0x17 On Off PRC10...

Page 19: ...Handles of the Smart Breakers are in the On position If the Main Handle is left in the Off position the remote operation portion of the Smart Breaker will function but electrical flow will not be pre...

Page 20: ...l a signal is sent to change them This means that if a Smart Breaker is commanded to the On state and the controller losses power the Smart Breaker will stay in that state until the controller is back...

Page 21: ...ip PA 15108 United States tel 1800 525 2000 www cutler hammer com 2002 Eaton Corporation All Rights Reserved Printed In USA Form No IL01412006E UL NEC are trademarks of their respective companies Inst...

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