EASTMAN Kodak X-Omat 180 LP Installation Instructions Manual Download Page 13 | Manualshive

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Preparing the PROCESSOR for Installation

1C7836 – February 1996

13

Installing the RACKS

Note

The RACKS and CROSSOVERS have WASHERS,
that identify them; “D” indicates DEVELOPER and “F”
indicates FIXER.

[1] Check the squareness of each RACK and

CROSSOVER before installing it. See the RACK
section of Adjustments and Replacments,
Publication Part No. 1C7837, for the procedures
to check for squareness.

[2] Install the:

• DEVELOPER RACK

• FIXER RACK

• WASH RACK

• DRYER RACK

• DETECTOR CROSSOVER

• DEVELOPER/FIXER CROSSOVER

• FIXER/WASH CROSSOVER

• EXIT RACK

H127_0148AA

H127_0148ACA

D/F or F/W
WASHER

H127_0147BA

EXIT RACK

DRYER RACK

DETECTOR CROSSOVER

DEVELOPER RACK

DEVELOPER/FIXER
CROSSOVER

FIXER RACK

FIXER/WASH
CROSSOVER

WASH RACK

H127_0147BCA

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Summary of Contents for Kodak X-Omat 180 LP

Page 1: ... Eastman Kodak Company Publication No 1C7836 February 1996 Supersedes July 1995 INSTALLATION INSTRUCTIONS for the Kodak X Omat 180 LP and 180 LPS PROCESSORS H127_0010DA ...

Page 2: ...ocedures Description Page Table of Contents Electrostatic Discharge 3 Preparing the PROCESSOR for Installation 4 Special Tools Required 4 Unpacking the PROCESSOR 5 Checking the DRIVE SHAFT SPROCKET 12 Installing the RACKS 13 Moving the PROCESSOR into Position and Leveling the PROCESSOR 15 Measuring the Distance between the SORTER and the Processing TANK 17 Connecting the PROCESSOR 18 Installing th...

Page 3: ...nents are marked with bright graphic labels which frequently include instructions Follow all label instructions Wear a grounding strap when handling static sensitive components Always make certain that the clip remains attached to a properly grounded unpainted clean surface Repair static sensitive components at an ESD protected work station or use a portable grounding mat For help in setting up an...

Page 4: ...communication port configured as COM1 See the User Manual for the PORTABLE COMPUTER Important Use only qualified personnel to install the PROCESSOR Before installation of the PROCESSOR review the Section Electrostatic Discharge on Page 3 to ensure that components do not become damaged during installation of the JUMPERS in the PROCESSOR Tool or Part No Description PORTABLE COMPUTER TL 1434 LEVEL ap...

Page 5: ...ll the Kodak Ektascan 2180 LASER PRINTER 1 Cut and remove the bands around the outside of the SHIPPING CARTON 2 For the 180 LPS PROCESSOR only remove the SORTER BIN from the top of the main SHIPPING CARTON 3 Remove the CARDBOARD COVER from the SHIPPING CARTON H127_0208GA H127_0208GCA band CARTON SHIPPING COVER CARDBOARD SORTER BIN ...

Page 6: ...ER DRIP TRAY and SPLASH GUARD PROCESSOR DOCKING ASSEMBLY PREPACK POLYBAG Note The PROCESSOR DOCKING ASSEMBLY is not used during the installation of the PROCESSOR H127_0195DA H127_0195DCA CROSSOVER DETECTOR CYLINDERS GRADUATED ASSEMBLY DOCKING PROCESSOR EXIT RACK PREPACK POLYBAG SPLASH GUARD and DRIP TRAY ...

Page 7: ...rvice publication Publication Part No 1C7834 Note The service publication for the 180 LPS PROCESSOR will be removed later in the unpacking procedure 6 Lift the SHIPPING CARTON to remove it from the PROCESSOR 7 Remove the plastic from the PROCESSOR 8 Check that the contents of the SHIPPING CARTON match the Packing List H127_0056CA H127_0056CCA CARTON SHIPPING PACKING MATERIAL RAMPS ...

Page 8: ...TION COVER and the PACKING MATERIAL around it 12 Remove the DRYER RACK and the 2 pieces of PACKING MATERIAL inside the DRYER 13 Remove the YOKE and the EVAPORATION COVERS H127_0196AA H127_0196ACA FILM TRAY TOP COVER H127_0062BA H127_0062BCA COVER WET SECTION TOP COVER RACK DRYER MATERIAL PACKING PACKING MATERIAL H127_0197BA H127_0197BCA YOKE COVERS 2 EVAPORATION ...

Page 9: ...ER CROSSOVER and the FIXER WASH CROSSOVER 15 Disconnect the WATER DISCONNECT 16 Remove WASH RACK FIXER RACK DEVELOPER RACK packing materials H127_0060DA H127_0060DCA P J33 WASH RACK CROSSOVER FIXER WASH FIXER RACK CROSSOVER DEVELOPER FIXER DEVELOPER RACK DRYER RACK EXIT RACK DISCONNECT WATER ...

Page 10: ...L and remove 17 Remove tape FEED SIDE PANEL DRYER SIDE PANEL 18 For the 180 LPS PROCESSOR only remove the service publication Publication Part No 1C7834 19 Close the TOP COVER H127_0194HA H127_0194HCA DRYER SIDE PANEL 1C7834 PANEL DRIVE SIDE SIDE PANEL NON DRIVE FEED SIDE PANEL TOP COVER BREAKER CB1 MAIN CIRCUIT ...

Page 11: ...ve the PROCESSOR Warning The PROCESSOR weighs over 135 kg 300 lb and is on casters Personnel injury could occur if adequate assistance is not taken 22 Carefully move the PROCESSOR off the PALLET onto the RAMPS and onto the floor 23 Lift the TOP COVER and remove the DRIVE SIDE PANEL and the NON DRIVE SIDE PANEL 24 Remove the TAPE holding the ELECTRICAL BOX H127_0143BA H127_0143BCA BOLT PALLET RAMPS...

Page 12: ...the DRIVE SHAFT SPROCKET do the following steps a Loosen the 4 SCREWS from the MOTOR BRACKET b Lift the DRIVE MOTOR and remove the DRIVE CHAIN c Remove the E RING and WASHER from the feed end of the DRIVE SHAFT d For access to the SPROCKET PIN move the DRIVE SHAFT toward the DRYER end of the PROCESSOR e Remove the SPROCKET PIN and the DRIVE SHAFT SPROCKET f Install the new DRIVE SHAFT SPROCKET g R...

Page 13: ...ling it See the RACK section of Adjustments and Replacments Publication Part No 1C7837 for the procedures to check for squareness 2 Install the DEVELOPER RACK FIXER RACK WASH RACK DRYER RACK DETECTOR CROSSOVER DEVELOPER FIXER CROSSOVER FIXER WASH CROSSOVER EXIT RACK H127_0148AA H127_0148ACA D F or F W WASHER H127_0147BA EXIT RACK DRYER RACK DETECTOR CROSSOVER DEVELOPER RACK DEVELOPER FIXER CROSSOV...

Page 14: ...ect positions 3 Check that all the RACKS are seated correctly 4 Connect the WATER DISCONNECT on the WASH RACK Check that the WATER DISCONNECT is correctly seated See the figures on Pages 8 and 9 5 Connect the YOKE between the DEVELOPER FIXER and FIXER WASH CROSSOVERS 6 Connect CONNECTOR P J33 H127_0145BA H127_0145BCA EXIT RACK LOCKING TABS CONNECTOR P J 33 ...

Page 15: ...OT by rotating it counterclockwise onto the LEVELING SCREW Note The LEVELING FOOT must be past the threads so that it pivots on the end of the LEVELING SCREW Check that the LEVELING FOOT remains in this position until it touches the floor 3 Install the JAM NUT Note Do not tighten the JAM NUT 4 Install the other 3 LEVELING SCREWS H127_0083BA H127_0083BCA FOOT LEVELING BASE PROCESSOR LEVELING SCREW ...

Page 16: ... the 180 LPS PROCESSOR 6 Adjust the 4 LEVELING SCREWS until The top of the REAR SITE TAB is 69 85 cm 16 cm 27 1 2 in 1 6 in above the floor Use the TAPE MEASURE TL 2296 The PROCESSOR is leveled from side to side and front to back Use LEVEL TL 1434 7 Tighten the JAM NUTS on the LEVELING SCREWS 69 85 cm 27 50 in H127_0081BA H127_0081BCA REAR SITE TAB H127_0185AA H127_0185ACA TL 1434 H127_0186AA TL 1...

Page 17: ... SORTER a Loosen the JAM NUTS on the SPINDLES Note If necessary lift the back SPINDLE to allow adjustment of the front SPINDLE b Adjust the front SPINDLE until the height of the SORTER is 8 cm 3 175 or 3 11 64 in 1 3mm 0 050 or 3 64 in See the figure c Observe the figure carefully to check that you are measuring from the correct points d Adjust the back SPINDLE until it just touches the TANK e Tig...

Page 18: ...ote All adjustable metal band CLAMPS used to hold the TUBING to the FITTINGS in the PROCESSOR must be checked for tightness when the PROCESSOR is installed Although a CLAMP may be properly tightened at the factory shrinkage of the plastic TUBING will occur within a few weeks Check and tighten the CLAMPS within 2 to 4 weeks after installation of the PROCESSOR and when replacement TUBING is installe...

Page 19: ...not to energize the PROCESSOR while you perform service Move the CB1 on the PROCESSOR to the O position 1 Install the correct hardware in the AC POWER INPUT opening 2 Insert the customer s main input power wires through the AC POWER INPUT opening Voltage in volts Frequency in Hz Service 200 50 60 2 wire single phase 220 50 60 2 wire single phase 230 50 60 2 wire single phase 240 50 60 2 wire singl...

Page 20: ...nd to the GROUND LUG on the PROCESSOR 6 Apply the correct UL CSA or VDE Label on the drive side on the inside of the TANK UL CSA or VDE Label H127_0053BA H127_0053BCA TB1 GROUND LUG COVER FILTER EMI TB3 TB2 AC POWER INPUT KODAK X OMAT 180 LP Processor SERVICE CODE SERIAL NUMBER 3227 LISTED 115B Made in USA by Eastman Kodak Company Rochester New York 14650 200V 23 AMP 50 60Hz 3PH 3W 220V 23 AMP 50 ...

Page 21: ... 9 8 7 6 5 4 3 2 1 TB2 JUMPERS TB1 L1 L2 LINE 2 LINE 1 POWER INCOMING L4 E1 L3 208 VOLTS LINE TO LINE H127_9010EC NEUTRAL NEUTRAL 120 VOLTS LINE TO NEUTRAL 208 VOLTS LINE TO LINE LINE 1 LINE 2 LINE 1 LINE 2 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1 TB2 JUMPERS TB3 JUMPERS L1 L2 L3 L4 TB1 LINE 1 LINE 2 LINE 3 AND NEUTRAL E1 1 2 3 4 WIRES PROCESSOR INCOMING POWER POWER INCOMING PROCESSOR WIRES 4 3 2 1 E1 ...

Page 22: ...D NEUTRAL 220 VOLTS LINE TO NEUTRAL E1 1 2 3 4 WIRES PROCESSOR INCOMING POWER POWER INCOMING PROCESSOR WIRES 4 3 2 1 E1 230 VOLTS LINE TO NEUTRAL LINE 1 AND NEUTRAL TB1 TB3 JUMPERS TB2 JUMPERS 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1 PROCESSOR WIRES 4 3 2 1 E1 240 VOLTS LINE TO NEUTRAL LINE 1 AND NEUTRAL TB1 TB3 JUMPERS TB2 JUMPERS 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1 LINE 1 NEUTRAL NEUTRAL LINE 1 NEUTR...

Page 23: ...5 4 2 1 9 8 7 TB3 JUMPERS 3 1 PROCESSOR WIRES L2 L1 TB1 L3 L4 4 3 2 6 4 5 2 1 3 LINE 2 POWER INCOMING LINE 1 E1 220 VOLTS LINE TO LINE LINE 1 AND LINE 2 TB2 JUMPERS POWER INCOMING LINE 1 LINE 2 LINE 2 LINE 1 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1 TB2 JUMPERS TB3 JUMPERS L1 L2 L3 L4 TB1 LINE 1 AND LINE 2 240 VOLTS LINE TO LINE E1 1 2 3 4 WIRES PROCESSOR 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1 TB2 JUMPERS ...

Page 24: ... 3 E1 1 2 3 4 WIRES PROCESSOR 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1 TB2 JUMPERS TB3 JUMPERS L1 L2 L3 L4 TB1 LINE 1 LINE 2 AND NEUTRAL E1 1 2 3 4 WIRES PROCESSOR INCOMING POWER POWER INCOMING PROCESSOR WIRES 4 3 2 1 E1 230 VOLTS LINE TO NEUTRAL 400 VOLTS LINE TO LINE LINE 1 LINE 2 AND NEUTRAL TB1 L4 L3 L2 L1 TB3 JUMPERS TB2 JUMPERS 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2...

Page 25: ...1 9 8 7 6 5 3 4 1 2 TB2 JUMPERS TB1 L1 L2 POWER INCOMING LINE 1 LINE 2 2 L4 E1 NEUTRAL L3 120 VOLTS LINE TO NEUTRAL 240 VOLTS LINE TO LINE H127_9012EC POWER INCOMING NEUTRAL LINE 3 127 VOLTS LINE TO NEUTRAL 220 VOLTS LINE TO LINE LINE 3 220 VOLTS LINE TO LINE LINE 1 LINE 2 LINE 1 LINE 2 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1 TB2 JUMPERS TB3 JUMPERS L1 L2 L3 L4 TB1 LINE 1 LINE 2 LINE 3 AND NEUTRAL E1 ...

Page 26: ... POWER INCOMING PROCESSOR WIRES 4 3 2 1 E1 LINE 1 LINE 2 LINE 3 AND NEUTRAL TB1 TB3 JUMPERS TB2 JUMPERS 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1 LINE 1 LINE 2 LINE 2 LINE 1 LINE 2 LINE 1 240 VOLTS LINE TO NEUTRAL 415 VOLTS LINE TO LINE NEUTRAL LINE 3 LINE 3 LINE 3 230 VOLTS LINE TO NEUTRAL 400 VOLTS LINE TO LINE LINE 1 LINE 2 LINE 3 AND NEUTRAL 220 VOLTS LINE TO NEUTRAL 380 VOLTS LINE TO LINE LINE 1 LI...

Page 27: ... observe local codes The PROCESSOR accepts water pressure from 173 692 kPa 25 100 psi Pressures above 692 kPa 100 psi may cause the inlet solenoid to malfunction Increased noise levels may result in the PROCESSOR if water pressure is in excess of 414 kPa 60 psi If necessary install a regulator and set to 345 kPa 50 psi A 50 micron filter is required not supplied by Kodak in the input water line An...

Page 28: ...Important The floor drain must be within 150 cm 60 in of the PROCESSOR The drain must not be higher than 30 cm 12 in above the bottom of the PROCESSOR Important Any restriction such as a kinked HOSE can cause the draining wash water to move back into the WASH TANK and the water to overflow REINFORCED HOSE which will not kink and right angle ELBOWS for entering the drain are available from Service ...

Page 29: ...ions DEVELOPER OVERFLOW DEVELOPER DRAIN FIXER OVERFLOW FIXER DRAIN WASH DRAIN Note The TUBING is not provided 2 Route the TUBING as required to maintain correct drainage and flow Check that the HOSES are not kinked or looped H127_0052BA H127_0052BCA DEVELOPER OVERFLOW FIXER OVERFLOW RECIRCULATED SILVER RECOVERY WATER SUPPLY INLET FIXER DRAIN WASH DRAIN DEVELOPER DRAIN DEVELOPER REPLENISH FIXER REP...

Page 30: ...s to install the AUTOMIXER 1 Install one end of the STRAINER onto the TUBING leading from the REPLENISHER TANK 2 Install the other end of the STRAINER to the TUBING leading into the PROCESSOR 3 Connect the TUBING from the PROCESSOR REPLENISHER FITTING to the REPLENISHER TANK Note The TUBING and CLAMPS are not provided H127_0051BA STRAINER REPLENISHER TANKS REPLENISHER PROCESSOR REPLENISHMENT FITTI...

Page 31: ... to the PROCESSOR with the self tapping SCREW provided in the PREPACK POLYBAG 4 Connect the EXHAUST DUCT to the EXHAUST ELBOW on the PROCESSOR Note The Kodak AUXILIARY VENTILATION FAN KIT is available for use with all Kodak PROCESSORS to aid in meeting site specifications for ventilation The KIT is available through Service Parts Management Order the correct KIT for your voltagae requirements Diam...

Page 32: ...T from the DEVELOPER MANDREL 4 Install the DEVELOPER FILTER onto the DEVELOPER MANDREL Tighten the DEVELOPER FILTER with the WING NUT 5 Install the DEVELOPER FILTER and the DEVELOPER MANDREL into the DEVELOPER TANK 6 Check that the DEVELOPER MANDREL is correctly seated and that the CLIP holds it in position H104_0029AA DEVELOPER MANDREL H104_0029ACA DEVELOPER FILTER WING NUT LOCKED UNLOCKED H127_0...

Page 33: ... the FIXER TANK 3 Slowly fill the PROCESSOR DEVELOPER and FIXER TANKS with clean water to the overflow limit 4 Move the wall POWER SWITCH to the ON position 5 Move the MAIN CIRCUIT BREAKER CB1 on the PROCESSOR to the position Important The PROCESSOR initializes a self check procedure 6 Check that the WASH WATER SOLENOID DRYER BLOWER DRYER HEATER and RECIRCULATION PUMP energize 7 Check that solutio...

Page 34: ...l operating mode 8 With the EXTERNAL COVERS removed check the complete plumbing system for leakage Note For instructions on connecting the PORTABLE COMPUTER and using the DIAGNOSTICS DISKETTE 5B6278 see the User Instructions packed with the DIAGNOSTICS DISKETTE 9 Enter the Specific Test Mode and select the Processor Component Test 10 Check the operation of REPLENISHMENT PUMPS RECIRCULATION PUMPS D...

Page 35: ... Mode 2 Select Sorter Sensor Test 3 With the FILM TRAY in position check that the PORTABLE COMPUTER displays Film Tray Interlock ON If necessary adjust the SWITCH and MAGNET 4 Remove the FILM TRAY and check that the PORTABLE COMPUTER displays Film Tray Interlock OFF H127_2061BA SCREW SWITCH MAGNET FILM TRAY H127_2061BCA ...

Page 36: ... PORTABLE COMPUTER displays Bin Assembly Not In Place 8 Check that the 9 BIN SENSORS operate correctly by blocking each BIN SENSOR with a piece of paper or film If the BIN SENSORS do not operate correctly see the diagnostic procedures in the SORTER section at the end of the service publication for the PROCESSOR H127_2011GA BIN TOP COVER H127_2011GCA H127_2062GA 9 BIN SENSORS film H127_2062GCA ...

Page 37: ...RTERS do not operate correctly see the diagnostic procedures in the SORTER section at the end of the service publication for the PROCESSOR 13 To energize the INTERLOCK SWITCH install the BIN 14 Using the PORTABLE COMPUTER energize the transport MOTOR of the SORTER 15 Select Transport Speed Status 16 Check that The transport of the SORTER operates correctly The PORTABLE COMPUTER displays the transp...

Page 38: ...R 3 If necessary adjust one or both LATCHES for no play a Open the ACCESS DOOR b the top JAM NUT c For the correct position of the LOCKING TAB move the bottom JAM NUT up or down d Tighten the top JAM NUT 4 Close the ACCESS DOOR and rotate the 2 ACCESS DOOR LATCHES to the locked position 5 Check that no play is between the SORTER and the ACCESS DOOR 6 Make more adjustments if necessary H127_2109AA ...

Page 39: ...to warm up 2 Check that DEVELOPER temperature remains at setpoint FIXER temperature remains at setpoint or above DRYER temperature remains at setpoint 3 Install all PANELS EVAPORATION COVERS WET SECTION COVER Note Use 2 No 10 32 SCREWS 2 LOCK WASHERS and 2 WASHERS provided in the PREPACK POLYBAG for installation of the FEED END PANEL 4 On the 180 LPS PROCESSOR only install the FILM TRAY and BIN H1...

Page 40: ...xer Calibration Volume Caution Wear protective eyewear during the following procedure Replenishment solutions are pumped quickly and may splash 3 Open the TOP COVER of the PROCESSOR 4 Disconnect the FIXER REPLENISHMENT or DEVELOPER REPLENISHMENT HOSE and place it into the GRADUATED CYLINDER 5 Press the REPLENISHMENT CALIBRATION SWITCH on the inside wall of the TANK 6 Measure and record the volume ...

Page 41: ...s July 1995 1C7836 2619 099 All pages ii3198_1_099 doc First printing February 1996 1C7836 2619 124 All pages ii3198_1_124 doc Added 2 procedures for adjusting the Sorter Listed another Fan Kit Sep 1997 1C7836 All pages ii319800 First CD ROM printing Content is identical to Feb 1996 version formatting may vary from print version ...

Page 42: ...ii319800 Printed In USA HEALTH SCIENCES DIVISION EASTMAN KODAK COMPANY ROCHESTER N Y 14650 Kodak Ektascan and X Omat are trademarks ...

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