EASTMAN Kodak X-Omat 1000 Installation Instructions Manual Download Page 1

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HEALTH IMAGING

© Eastman Kodak Company, 1999

{InstallationInstructs}{Production}{HealthImaging}

Publication No. 9B8948

15JUN98

Supersedes 9B8948

July 1997

INSTALLATION INSTRUCTIONS

for the

Kodak X-Omat 1000, 1000A and 1000J PROCESSOR

Summary of Contents for Kodak X-Omat 1000

Page 1: ...ING Eastman Kodak Company 1999 InstallationInstructs Production HealthImaging Publication No 9B8948 15JUN98 Supersedes 9B8948 July 1997 INSTALLATION INSTRUCTIONS for the Kodak X Omat 1000 1000A and 1000J PROCESSOR ...

Page 2: ... lines etc should be cleaned up immediately In the event of an accumulation of liquid due to backup overflow or other malfunctions of the drain associated with your X Omat Processor call a plumber or other contractor to correct any problem with the drain Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected to or associated with a Kodak X Omat Proces...

Page 3: ...ts and assemblies You cannot detect a static charge of 3 500 Volts but a static charge of only 30 Volts can damage some electronic components Preventive Procedures Check for ESD warnings on all static sensitive components such as CIRCUIT BOARDS before doing any procedures Use a GROUNDING STRAP when handling static sensitive components Special Tools LEVEL MAGNETS ...

Page 4: ...t the Dealer before unpacking the cartons Important When removing packing material be careful not to cut through the wrapping material which can cause damage to components 1 Open the cartons and remove the packing material 2 Remove the contents of the carton 3 Use the packing list to check that all contents are included Note There might be parts packed with the PROCESSOR which are not used in the ...

Page 5: ... Developer components have red LABELS Fixer components have blue LABELS Wash components either have white LABELS or they are unlabeled H164_0043HC WASH RACK CROSSOVER FIX WASH FIXER RACK RACK DEVELOPER FIXER CROSSOVER DEVELOPER FEED TRAY WASH SECTION FIXER SECTION DEVELOPER SECTION DRYER PROCESSOR COVER PROCESSOR H164_0043HCB ...

Page 6: ...0 If the correct HELICAL GEAR is not installed on the PROCESSOR use this procedure to replace the Gear 2 Remove the E Ring from the Shaft Keep the E RING 3 Pull the HELICAL Gear up to remove it from the Shaft 4 Loosen but do not remove the 4 Motor MOUNT Screws 5 Place the new HELICAL Gear on the Shaft 6 Engage the groove on the GEAR with the Pin on the Shaft 7 Install the E Ring 8 Move the HELICAL...

Page 7: ...he SLOT on the PROCESSOR 12 Set the PROCESSOR to the correct frequency a Move SW02 1 to the ON Position for 50 Hz operation or OFF for 60 Hz b Check that the SWITCHES are in the OFF position SW02 1 SW02 3 SW02 4 Note The CONTROL BOARD can be moved to the other end of the CONTROL BOX If the holes at one end are not used cover them with TAPE H164_0003HC SLOT H164_0003HCB CONTROL BOARD TAB CONTROL BO...

Page 8: ...ove the SCREW from the DEVELOPER and FIXER DRAIN VALVE BRACKET c Remove the SCREWS from the WASH WATER OVERFLOW and WASH WATER DRAIN FITTINGS under the front of the PROCESSOR Warning The top of the PROCESSOR does not automatically remain up You must hold the top of the PROCESSOR up or it will fall d Slowly open the top of the PROCESSOR There is a HINGE at the dryer end Note The HOSES might prevent...

Page 9: ...RICAL COVER 8 Close the PROCESSOR and install the following DEVELOPER and FIXER DRAIN VALVES and BRACKET WASH WATER OVERFLOW and WASH DRAIN FITTINGS 2 SCREWS on the top of the PROCESSOR Note Be careful not to bend the HOSES when you close the PROCESSOR 9 Label the DATA PLATE on the back of the PROCESSOR with the internal voltage setup 10 Advance to Installing the PROCESSOR on Page 10 Voltage at si...

Page 10: ...diameter of 7 6 cm 3 in and be free of obstruction Drain service must comply with local codes Components of the processing systems are identified by different color LABELS Developer HOSES have red LABELS Fixer HOSES have blue LABELS Wash HOSES either have white LABELS or they are unlabeled 1 Use the figure to connect the HOSES 2 Connect the PROCESSOR to the water supply Note A 50 micron FILTER for...

Page 11: ...ENT FIXER CONTAINER REPLENISHMENT DEVELOPER or DRAIN CONTAINER DRAIN or DRAIN CONTAINER FIXER DRAIN H164_0078DCA WATER SUPPLY FITTING FIXER OVERFLOW HOSE DEVELOPER OVERFLOW HOSE HOSE CLAMP FIXER DRAIN HOSE DEVELOPER DRAIN HOSE HOSE CLAMP HOSE CLAMP WATER OVERFLOW HOSE WATER DRAIN HOSE ORIFICE FIXER TUBE HOSE FILTER ASSEMBLY TUBE HOSE FILTER DEVELOPER ASSEMBLY ...

Page 12: ...ENSOR CABLE to the CN07 CONNECTOR on the BOARD in the CONTROL BOX 6 Pull the FEED TRAY towards the front of the PROCESSOR 7 Tighten the NUTS Leveling the PROCESSOR Important The PROCESSOR must be leveled for correct operation 1 Place the LEVEL on the non drive side of the PROCESSOR and adjust the LEVELING SCREWS if necessary 2 Place the LEVEL on the back of the PROCESSOR and adjust the LEVELING SC...

Page 13: ...EW 12 Fill the DEVELOPER and FIXER REPLENISHMENT TANKS with developer and fixer solution See the OPERATOR MANUAL Function Checkout 1 Connect the PROCESSOR to the main power 2 Move the POWER SWITCH to the ON or I position Warning Be careful of the DRIVE SHAFT GEARS and other moving parts 3 Place MAGNETS on the PROCESSOR over the COVER INTERLOCK SWITCHES so the DRIVE MOTOR will operate without the P...

Page 14: ...e TANK Do not drain the TANK b Observe the TANK for flow c If there is no flow in the TANK repeat the steps above Add more water to the TANK if necessary before opening the DRAIN VALVE again Be careful not to drain the TANK when releasing water d When the problem is corrected fill the TANK with solution and advance to the next step 8 If the PROCESSOR operates correctly move the POWER SWITCH to the...

Page 15: ... 5 4 3 6 A 9 F 0 1 2 3 4 5 6 7 8 9 A B C D E ON 4 3 2 1 DEV TEMP ADD SET SW05 SW04 SW03 H164_0038AC SW05 1 OFF Adjust SW03 Set point Temperature Set point Temperature 0 32 0 C 89 6 F 8 33 6 C 92 5 F 1 32 2 C 90 0 F 9 33 8 C 92 8 F 2 32 4 C 90 3 F A 34 0 C 93 2 F 3 32 6 C 90 7 F B 34 2 C 93 6 F 4 32 8 C 91 0 F C 34 4 C 93 9 F 5 33 0 C 91 4 F D 34 6 C 94 3 F 6 33 2 C 91 8 F E 34 8 C 94 6 F 7 33 4 C ...

Page 16: ...rate b Adjust SW07 to set the fixer replenishment rate Note SW08 is not used H164_0039AC SW05 SW06 SW07 DEV FIX RPL 1 2 3 4 ON 1 0 2 5 4 3 7 8 6 9 3 2 9 1 0 8 4 5 6 7 SWITCH Set point Volume cc 60 Hz SW02 1 OFF PUMP ON Time seconds 50 Hz SW02 1 ON PUMP ON Time seconds 0 50 7 0 8 4 1 60 8 4 10 0 2 70 9 8 11 6 3 80 11 2 13 4 4 90 12 6 15 0 5 100 14 0 16 6 6 110 15 2 18 4 7 120 16 6 20 0 8 130 18 0 2...

Page 17: ...on 2 Select the replenishment for the Flooded Mode a Move SW05 4 to the ON position for Flooded replenishment at 50 of the operating mode rate b Move SW05 4 to the OFF position for Flooded replenishment at 25 of the operating mode rate Note When replenishment for the Flooded Mode is selected the REPLENISHMENT PUMPS will operate every 20 minutes 3 Install the CONTROL BOX COVER H164_0039AC SW05 SW06...

Page 18: ... the setup of the PROCESSOR a Mix the developer and fixer solutions b Do the Procedure Filling the Tanks in the PROCESSOR 2 Process test films to check the operation of the PROCESSOR Position Temperature Positio n Temperature LOW 35 C 95 F 8 51 C 124 F 1 37 C 99 F 9 53 C 127 F 2 39 C 102 F 10 55 C 131 F 3 41 C 106 F 11 57 C 135 F 4 43 C 109 F 12 59 C 138 F 5 45 C 113 F 13 61 C 142 F 6 47 C 117 F 1...

Page 19: ...B8948 15JUN98 19 Publication History Print Date Pub No ECO No Affected Pages File Name Notes July 1997 9B8948 2504 470 All Pages ii3482_1_22jul97 doc First printing June 1998 9B8948 All Pages ii3482_1_15jun98 doc Second printing ...

Page 20: ...Printed in U S A ii3482_1 fm EASTMAN KODAK COMPANY Rochester NY 14650 HEALTH IMAGING Kodak and X Omat are trademarks ...

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