Eastey Perfomance ETB Series User Manual Download Page 5

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Contents

Safety ............................................................................................................................. 7

Explanation of Symbols ................................................................................................. 9

Introduction ................................................................................................................. 10

ETB3012 & ETB3020 Bundling Tunnel Overview ....................................................... 10

Specifications .............................................................................................................. 11

Dimensions ................................................................................................................. 13

Unpacking .................................................................................................................... 14

Loading and Unloading Instructions ............................................................................ 14

Installation ................................................................................................................... 15

Location Requirements ............................................................................................... 16

Operation ..................................................................................................................... 18

Main Power Disconnect .............................................................................................. 18

Control Panel .............................................................................................................. 18

Sequence of Operation ............................................................................................... 19

Adjustments ................................................................................................................ 21

Temperature Controller Settings

(ETC00011)

.................................................................. 21

To Change the Set Value ............................................................................................. 22

Maintenance ................................................................................................................ 24

Preventative Maintenance ........................................................................................... 24

Preventative Maintenance for Modular Plastic Conveyor Belts ................................... 25

Conveyor Belt Tension Adjustment .............................................................................. 26

Replacing Conveyor Components ............................................................................... 26

Replacing Tunnel Components ................................................................................... 28

Belt Assembly and Disassembly ................................................................................. 30

Troubleshooting .......................................................................................................... 33

Parts List ...................................................................................................................... 38

ETB3012-V2 & ETB3020-V2 220VAC 50 Amp 3 Phase.............................................. 38

Spare Parts List ........................................................................................................... 38

Appendix A: Electrical Schematic ............................................................................. 39

Electrical Schematic ETB3012-V2 & ETB3020-V2 ...................................................... 39

220VAC 50 Amp 3 Phase ............................................................................................ 39

Electrical Schematic ETB3012-V2 & ETB3020-V2 ...................................................... 40

480VAC 25 Amp 3 Phase ............................................................................................ 40

Warranty Statement .................................................................................................... 42

Customer Support ....................................................................................................... 44

Summary of Contents for Perfomance ETB Series

Page 1: ...ETB Bundling Tunnels Performance Series User Guide THIS MACHINE ES 8 GA 75 MAIN RD CAUTION PRECAUCI N FIRS T IN QUALIT Y BUI L TT O LAS T ETB3012 ETB3020...

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Page 3: ...right and Trademarks Copyright 2019 Engage Technologies Corporation All rights reserved All trademarks and brand names are the property of their respective owners Eastey 7041 Boone Ave N Brooklyn Park...

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Page 5: ...the Set Value 22 Maintenance 24 Preventative Maintenance 24 Preventative Maintenance for Modular Plastic Conveyor Belts 25 Conveyor Belt Tension Adjustment 26 Replacing Conveyor Components 26 Replaci...

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Page 7: ...the following precautions carefully Always disconnect electrical power before attempting maintenance for any electrical or moving parts Do not place hands head or any part of the body inside the confi...

Page 8: ...ation Do not operate a machine if any modification has been made This equipment is designed for indoor operation in a typical clean dry factory environment Do not operate the machine in any extremely...

Page 9: ...e surface to cool before touching surface Pinch hazard Do not place your hands or any object on the moving mechanism Shut down the machine before performing maintenance Moisture hazard Keep equipment...

Page 10: ...CHINE ES 8 GA 75 MAIN RD CAUTION PRECAUCI N FIRS T IN QUALIT Y BUI L TT O LAS T Cooling Fan Base Frame Conveyor Idler End Bundling Tunnel Infeed Entrance Conveyor Drive End Bundling Tunnel Exit Contro...

Page 11: ...ey packaging group division of Engage Technologies T Tunnel B Bundler _ _ 30 First two digits indicate the nominal width of the chamber opening and conveyor belt in inches Nominal width of the conveyo...

Page 12: ...id state temperature control for a variety of films Four directional air flow provides positive shrinking Variable air flow and air velocity for a variety of products and applications Large ducting cr...

Page 13: ...verall machine length height and width Model ETB3012 Model ETB3020 31 1 75 20 8 12 34 Nominal Conveyor Height 45 40 59 39 INFEED 3 0 EXIT FLOOR Aperture Width Aperture Height Belt Width A B C 31 1 67...

Page 14: ...ely necessary A concealed damage report must be made within ten 10 days of delivery of shipment Unless you do this the carrier will not entertain any claim for loss or damage The agent will make an in...

Page 15: ...See power requirements for the specific model in the Specifications table Make sure the electrical wiring is adequate to provide the required voltage If the voltage provided is too low the equipment w...

Page 16: ...o level the machine Set up the bundling tunnel and move it to its location The casters allow easy movement over smooth flat surfaces CAUTION If the bundling tunnel must be lifted for moving use proper...

Page 17: ...e resulting standby state it shuts off the power to the conveyor and heating elements but the lights and controller use only minimal power in a standby state This allows the tunnel to be readily broug...

Page 18: ...Shutdown Sequence later in this section Control Panel The control panel contains controls for the conveyor speed heater bank on or off and blower speed all in a central location It is located on the...

Page 19: ...e tuned later Exact desired conveyor speed can be determined later based on package size and sealer speed 4 Set the temperature controller to the temperature recommended for your shrink wrap material...

Page 20: ...elps prevent damage to the conveyor and internal components from excess prolonged exposure to heat inside the tunnel When the tunnel is in the resulting standby state it shuts off the power to the con...

Page 21: ...g key access door Open to access programming keys 5 AT key the mode key to execute Auto Tuning function 6 MD key the mode key to change items to be set such as set value etc 7 EV2 Event 2 output signa...

Page 22: ...d the set point is factory set to 400 If you change this value you must make the following adjustment to ensure that your equipment will automatically shut down at 150 PV the Process Value is the actu...

Page 23: ...nd hold the MD button and the up arrow key for approximately 4 to 5 seconds until IN T displays 2 Press the MD button do not hold it down repeatedly to scroll through the menu 3 When you have scrolled...

Page 24: ...affected rollers are inside the heat chamber to heat the film residue and soften the film so it will clean easier Advance and then stop the conveyor so the heated rollers are out of the chamber and ac...

Page 25: ...Check belt tension on a routine basis weekly or monthly to ensure proper drive Adjust screw take up if necessary Belts experience thermal expansion while hot Sprocket alignment should be checked befor...

Page 26: ...ere is no more adjustment available through the tensioning bolts a link can be taken out To remove a link loosen the belt by removing two 2 pins Remove the plastic keeper tab on the end of the pin Eli...

Page 27: ...required Note the location and orientation of sprockets make a sketch and note measurements if necessary Loosen the jam nuts on the tensioning bolts at the drive end of the conveyor Remove the four 4...

Page 28: ...k position so it can be replaced in the same position remove the heater bank Reassemble components in the same manner in which they were disassembled Important Ensure that the heater bank frames are p...

Page 29: ...Shut off power to the machine Remove the top lid on the hood of the tunnel Disconnect the wires on the blower motor s Note there may be more than one blower motor Remove four 4 5 16 18 bolts on the m...

Page 30: ...ine Remove the top lid of the hood Disconnect the wires Remove four 4 20 screws which hold the cooling fan motor in place Take the motor out of the machine replace with the new motor and reassemble wi...

Page 31: ...ry to gently tap the retainer clip into place 3 Use a flat blade screwdriver to give the retainer clip a double click to finish seating it in place To disassemble the belt 1 Place a block under the be...

Page 32: ...e 2 Use a screwdriver to push down on the retainer clip to unseat it 3 Continue to push down on the retainer clip to move it out of the end link 4 Slide the metal rod out to unlink the belt and the be...

Page 33: ...he D C board manufacturer L1 P1 L2 P2 A1 A2 P3 F F AC Line 50 60 Hz Armature Motor Field Potentiometer Motor Armature Main Speed Potentiometer AC Line Input Front View Enable Switch Open to Stop Close...

Page 34: ...stor went out There will be a point number for example 1 or 25 you will need this number when ordering a replacement resistor The motor is pulling more amps than the board is allowing Try adjusting th...

Page 35: ...load as speed is decreased Note Some fan cooled motors can be used over a wider speed range Consult the motor manufacturer for details WARNING Some motors have low speed characteristics which cause o...

Page 36: ...stalled 4 All LED flash rates after recovered faults are 1 sec On Off 5 Drive will require manual restart to return the Status LED color to its normal flashing green state Problem Solution No air flow...

Page 37: ...AC check for 220 VAC on coil of heater contactor If there is voltage and the contactor is not pulling in replace contactor 5 If there is no 220 VAC check heater bank on off switch The best way to chec...

Page 38: ...troller ET000205 10 Amp Small Glass Fuse ET000185 2 5 Amp Small Glass Fuse ET000186 5 Amp Small Glass Fuse ESC00071 0 05 Resistor EAST1009 20 Amp 250V Fuse EAST0349 A C Speed Control EAST0315 DC Contr...

Page 39: ...Appendix A Electrical Schematics 39 Appendix A Electrical Schematic Electrical Schematic ETB3012 V2 ETB3020 V2 220VAC 50 Amp 3 Phase...

Page 40: ...40 Appendix A Electrical Schematics Electrical Schematic ETB3012 V2 ETB3020 V2 480VAC 25 Amp 3 Phase...

Page 41: ...ne Input Front View Enable Switch Open to Stop Close to Run AC Line Fuse Supplied Separately Supplied Separately Armature Fuse is in center position Make sure jumper J2 Wiper Low High Horsepower Resis...

Page 42: ...ece in our demo facility Shipping Policy Customer pays all incoming shipping If the item is defective and under warranty Eastey pays return shipping charges for least costly method If expedited shippi...

Page 43: ...WHETHER ANY REMEDY SET FORTH HEREIN FAILS OF ITS ESSENTIAL PURPOSE IN NO EVENT WILL EASTEY BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL INDIRECT OR SIMILAR DAMAGES INCLUDING LOST PROFIT OR LOST OPPORTUNIT...

Page 44: ...e Series Bundling tunnels please contact Eastey Technical Service at one of the numbers listed below Toll Free Phone 800 835 9344 Phone 763 428 4846 Fax 763 795 8867 E mail info eastey com Web www eas...

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