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HCM-IMM (10/16)                                                                                                                  9 

 

A top view of typical Hybrid Cooling Module and line set vapor line connections are illustrated in 
Figure 4. For new installations of an EarthLinked system with an HCM, an alternate method to 
the one shown in Figure 4 is to run a single piece vapor line from the compressor unit to the 
HCM and another single piece vapor line from the HCM to the vapor manifold of the earth loop 
system. 

 

Figure 4. Top View of Line Set Connections 

 

All refrigerant piping joints and connections in the EarthLinked® heating and cooling system, 
including the Hybrid Cooling Module, line sets and earth loop system are to be brazed with 15% 
silver content brazing alloy, utilizing the 

NITROGEN BRAZING PROCESS. 

 

CAUTION! 

NITROGEN BRAZING PROCESS

 

PURPOSE

: Utilize the NITROGEN BRAZING PROCESS on all brazed 

refrigerant piping connections. This process eliminates oxidation products 
from inside joint surfaces. 

TECHNIQUE

:

 

“Trickle” nitrogen gas at 1-2 psi pressure through the joint 

area being brazed to displace the oxygen. When oxygen has been 
displaced, TURN THE NITROGEN OFF.

 

CONSEQUENCES:

 Failure to displace oxygen with nitrogen at the brazed 

joint will result in particulate matter being released into system. The result 
is discoloration of refrigerant oil, contamination of the system and possible 
system failure.

 

Summary of Contents for HCM-1860C

Page 1: ...HCM IMM 10 16 2016 EarthLinked Technologies Inc HybridCoolingModule Model HCM 1860C R410A Installation and Maintenance Manual...

Page 2: ...l Failure to provide installation by an ETI trained and authorized technician in a manner consistent with this manual will void and nullify the limited warranty coverage for the system EarthLinked Tec...

Page 3: ...Placement 6 Installation Refrigerant Connections 8 Installation Electrical Start Up 10 Maintenance Regular Care 13 LIST OF REVISIONS New Hybrid Cooling Module New condensing temperature controller On...

Page 4: ...rthLinked systems will require the use of two 2 field supplied Type ACR copper couplings to match the HCM with the line set vapor tube size See the table below to determine the required coupling sizes...

Page 5: ...ons and Data WARNING Inhalation of high concentrations of refrigerant gas vapor is harmful and may cause heart irregularities unconsciousness or death Vapor reduces oxygen available for breathing and...

Page 6: ...refrigerant and water lines between these above ground components must be insulated with at least 1 2 wall thickness Armaflex Insul Tube or equivalent insulation Thicker insulation is recommended for...

Page 7: ...x 48 x 2 Fiber cement construction Ultralite UC2448 3 24 x 48 x 3 Fiber cement construction Elite EL3648 2 36 x 48 x 2 Plastic drillable for securing unit Elite EL3648 3 36 x 48 x 3 Plastic drillable...

Page 8: ...r a trench 3 to 4 feet deep is to be excavated running from the Hybrid Cooling Module to the earth loop line set If the lines to and from the Hybrid Cooling Module are to be run parallel to and within...

Page 9: ...the Hybrid Cooling Module line sets and earth loop system are to be brazed with 15 silver content brazing alloy utilizing the NITROGEN BRAZING PROCESS CAUTION NITROGEN BRAZING PROCESS PURPOSE Utilize...

Page 10: ...ACCESS PANELS AND INITIATING ANY PHASE OF THIS INSTALLATION MAKE SURE THAT POWER IS TURNED OFF TO ALL EARTHLINKED AND FIELD SUPPLIED SYSTEM COMPONENTS FAILURE TO DO SO COULD RESULT IN PROPERTY DAMAGE...

Page 11: ...HCM IMM 10 16 11 Figure 5 Hybrid Cooling Module Field Wiring Figure 6 Hybrid Cooling Module Field Wiring Seal tight Line voltage entrance...

Page 12: ...ure 7 Figure 7 Hybrid Cooling Module Sensor Wiring 4 The Hybrid Cooling Module contains a thermostatic actuated fan speed control that has been factory set for a pre determined R 410A system condensin...

Page 13: ...arthLinked support at 1 863 701 0096 for help Regular Care Keep the Hybrid Cooling Module free of foliage grass clippings leaves paper and any other material that could restrict the proper air flow in...

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