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6

HELPFUL HINTS

1.

Evenly control the speed of movement of the spray gun. A fast speed will give a thin coat and a slow speed

will give a heavy coat.

2.

Only apply one coat at a time. If a further coat is required follow the paint manufacturer’s instructions for

drying times.

3.

If spraying small areas or objects keep the adjusting screw setting low as this will

avoid excessive use of paints and will minimise overspray.

4.

When spraying large areas or objects, it is best to use a criss-cross pattern, either

from left to right then up or down or vice-versa. This will ensure maximum coverage
(Fig. 7).

5.

Avoid stopping and starting when spraying as this can lead to too much or not

enough material on a  surface.

6.

To ensure edges are covered, commence spraying just to the side of area being

sprayed.

7. CLEAN SPRAY GUN AFTER EVERY USE (SEE CLEANING INSTRUCTIONS).

CLEANING INSTRUCTIONS

THE SPRAY GUN SHOULD BE THOROUGHLY CLEANED & THE GLAND WASHERS LUBRICATED,
IMMEDIATELY AFTER EACH USE.  IF THE PAINT DRIES INSIDE THE GUN CLEANING WILL BE MUCH
MORE DIFFICULT & MAY RENDER THE GUN INOPERABLE. THIS IS NOT COVERED BY THE
GUARANTEE.

Flush out the residue paint from the spray gun, as follows:

Remove the paint container (17) from the spray gun.

Pour any residual paint into its original container for future use.

Use a cloth soaked in thinners to wipe out excess paint from the container, the underside of the lid (20) & 
the gasket (19).

Pour a small quantity of clean thinners into the container, re-fit the container to the spray gun and shake the
gun lightly.

Now spray all of the thinners through the gun.

Repeat this, each time using clean thinners, until there is no trace of paint in the thinners being sprayed.

To thoroughly clean the remainder of the spray gun, remove all working parts as per the exploded spare parts
drawing on p.3 as follows. 

Loosen and remove Air Cap Ring (1), Air Cap (2) and Air Distributor Plate & Spring (3).

Now unscrew the Adjusting Screw (12) and pull out the Needle (9) and Needle Spring (11).

Use the supplied spanner, to remove the Fluid Tip (4) and Fluid Tip Seal (5).

All of the components above can be immersed in thinners and cleaned using the cleaning kit supplied with this
product. After cleaning your spray gun and before fitting the needle, dip the tip into some vaseline which will
lubricate the gland washers as the needle is inserted.
The external surfaces of the spray gun can be wiped clean with a cloth soaked in thinners.  

Fig.7

NEVER DISPOSE OF PAINTS OR SOLVENT INTO DRAINS. CONTACT YOUR LOCAL COUNCIL TO

ARRANGE COLLECTION OR FOR DETAILS OF NEAREST REGISTERED DISPOSAL SITE.

PERIODIC MAINTENANCE

Gland Washers (16) prevent leakage of air past the needle. This leakage reduces the performance of the spray
gun and must, therefore, be kept to a minimum. After a period of use the Gland Washers will wear.  This is
normal and can be compensated by gradual adjustment of the Gland Nut (15).  
Periodically check to ensure the Gland Nut is not loose. DO NOT OVER-TIGHTEN as this will increase wear
of the washers.  When necessary just tighten the nut lightly using the special spanner provided.         
By tightening this nut, the inside diameter of Gland Washers reduce thereby closing any small gap that may
have occurred between the Needle & Gland Washers, therefore, eliminating excess leakage.

L0199 09-04.qxd  14/2/05  10:13 am  Page 6

Summary of Contents for SPRAY STATION PRO HV 5000

Page 1: ...LP Spray Kit This is a highly versatile spray kit and can be used on a variety of applications BEFORE USE PLEASE READ THE SAFETY OPERATING INSTRUCTIONS Please retain for future reference THE COMPLETE...

Page 2: ...n refilling the paint container Before cleaning always disconnect unit from the mains supply Always wear the correct protective face mask when spraying We would also recommend the use of gloves goggle...

Page 3: ...87 21 Shim L0186 22 Clamp Lever L0185 23 Yoke L0184 24 Centre Bolt Pick Up Tube Assy L0183 25 Operating Lever L0177 26 Viscosity Cup SG243 27 Spanner L0191 28 Motor Unit not available L0228 The follow...

Page 4: ...e if very thick the viscosity is said to be high Viscosity is measured in seconds In order to spray some materials they need to be thinned diluted Thinning is very important when spraying Most paints...

Page 5: ...he front rotate it clockwise to increase the pattern size or anti clockwise to reduce the pattern size PAINT VOLUME The volume of paint sprayed is easily adjustable Fig 3 Completely close adjustment s...

Page 6: ...thinners through the gun Repeat this each time using clean thinners until there is no trace of paint in the thinners being sprayed To thoroughly clean the remainder of the spray gun remove all working...

Page 7: ...n block the air intake underneath the unit MAINS CONNECTION This unit is a Class II appliance which means it is double insulated for your protection no earthing wire is necessary If the supply cord is...

Page 8: ...No 232 9477 9 UK Gun only Registered Design No 3006933 Copyright Design Right Reserved PLEASE NOTE We have done all we can to ensure that used correctly and according to these instructions this spray...

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