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Operations Manual

Eagle 2000F Series Stretch Wrapper

READ ALL INSTRUCTIONS CONTAINED IN THIS

MANUAL PRIOR TO MACHINE INSTALLATION!

Summary of Contents for 2000F Series

Page 1: ...1 Operations Manual Eagle 2000F Series Stretch Wrapper READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL PRIOR TO MACHINE INSTALLATION...

Page 2: ...rational Steps Film Loading 15 3 2 Basic Machine Operation 16 3 3 LCD Screen Operation 17 3 4 LCD Screen Navigation Language 18 3 5 Password Settings 22 4 Weight Scales Optional 4 1 Introduction 24 4...

Page 3: ...ch the turn table while machine is in operation Place all items to be wrapped in the center of the turntable Keep the machine and surrounding area clean clear and free of debris to ensure safe operati...

Page 4: ...1 Safety Warnings DO NOT MODIFY OR REMOVE WARNING LABELS Film Carriage Do Not Open While Running Control Panel Bottom Electrical Hazard Do not service machine while powered up and connected to power s...

Page 5: ...oad force Film Lift Photo eye controlled to match pkg height Film Width 20 standard or 30 option Adjustable Internal Limit Switches 8 Top Bottom Rails Max Film Height 87 Mast Height 94 Max Turntable W...

Page 6: ...ng screen away from the turntable and carriage The operator must ensure that no other individual or devices such as the forklift are at risk during operation See Fig 1 1 Fig 1 1 1 5 Safety Precautions...

Page 7: ...7 2 1 Machine Structure Components Illustration Fig 2 1 Mast Control Panel Film Carriage Turntable...

Page 8: ...DURES FOR HANDLING THE STRETCH WRAPPER AND REMEMBER TO NEVER PUSH DRAG OR SLIDE THE MACHINE Do not transport machine from turntable when mast is lowered When transporting the machine in this configura...

Page 9: ...l has a warning label affixed to it See Fig 2 4a Fig 2 4b Fig 2 4a Fig 2 4b Step 3 Lift the mast using hoisting tools A tow motor or hoist rated for at least 3 000lbs is required While lifting the mas...

Page 10: ...ramp It is highly recommended to anchor the ramp to the floor See Fig 2 6 Step 5 Affix the carriage onto the corresponding position on the mast and fasten with four M8 bolts See Fig 2 7 Insert the con...

Page 11: ...stretch photo electric eye home limit switch and E Stop switch located on the bottom of the carriage Step 7 Fasten the lower rear panel into the corresponding position on the post using the pin See F...

Page 12: ...ments for electromagnetic radiation Machine should not be placed under direct lighting as it may cause photoelectric eye to malfunction DO NOT push drag or slide machine Doing so will cause severe dam...

Page 13: ...A See Fig 3 1 Step 4 Push down handle E to open carriage door Then press the film through in the direction of the arrow and close the door do not slam Pass the film behind and around the first roller...

Page 14: ...achieve desired film tension The speed and load force work in conjunction If the table speed is increased the load force will need to be decreased to maintain the same film tension If the table speed...

Page 15: ...ET button Use the left and right arrows to move the cursor to the value item to be changed Numeric values can be entered using the number pad or by scrolling through preset values using the up and dow...

Page 16: ...an set Top Wraps Bottom Wraps and number of Up Down cycles Parameter Settings page 2 From this screen you can set Photo Height Delay Carriage Start Height and Up Down Delay Parameter Settings page 2 F...

Page 17: ...n The machine will wrap around the package once at the bottom and the carriage will begin traveling up to the height of the package At the top of the package the machine will wrap the number of times...

Page 18: ...18 3 4 Navigating LCD Screens Job Count This screen displays the current number of cycles and the total number of cycles of the machine To reset the current yield press the ALM button...

Page 19: ...onds to operate Hold Hold Weight on Scale Manual Hold Press Hold with scale loaded Hold Peak Weight Auto Hold Press Hold prior to loading scale Can be used for multiple package weighing or unstable lo...

Page 20: ...ht value will flash continuously Exit Total Mode Press and hold the Total key to display Clr n Clear Totals Press Zero key to display Clr y then press Print key Keep Totals Press Print key while Clr n...

Page 21: ...eight calibration error Incorrect weight input or incorrect weight on weighing platform Input weight correctly during calibration Place correct weight on weighing platform ERR2 Underweight calibration...

Page 22: ...eference 4 2 carriage maintenance Close door with a firm push Do Not slam or force If drive don t display rdy call tech support Machine will not stop at home Input signal 03 is not lit on PLC Bad conn...

Page 23: ...e Adjust speed potentiometer to correct speed Film breaks Speed is not set well between load force and turntable speed adjust the settings Check for cuts in film Move dancer bar without film to see if...

Page 24: ...film from machine Step 3 Loosen jam nut Step 4 Loosen bolt in small increments to avoid damage to switch Step 5 Close carriage door gently Do not install stretch film Step 6 If the machine is able to...

Page 25: ...n plate Lift the turn table using a hoist and chain rated for a 500lb load See Fig 4 1 Lift the turntable just clear of the frame and use the forklift to remove the table For safety reasons keep the d...

Page 26: ...bearing play If the diameter is less than 53mm or there is abnormal noise during operation replace the bad contact rollers See Fig 4 4 Name Part Number 1 Shrink Ring FG 03A 20 2 Core Holder Washer FG...

Page 27: ...in using the chain adjustment screw located at the back of the frame Fig 5 1 Table Chain Adjustment Loosen the four holding screws of the turntable motor using a 6mm Allen Wrench Turn the chain tensio...

Page 28: ...28 6 1 Illustration Base...

Page 29: ...29...

Page 30: ...oner FG 012 1 7 Tensioner Sprocket FG 021 2 8 Travel Switch turn counter TZ 918 1 9 Chain 12A 1 10 Adjustment Screw main motor M10x50 1 11 Cover Plate 1 FG 7002 1 12 Cover Plate 2 FG 7003 1 13 Main Mo...

Page 31: ...el Name Part Number Qty 1 Idler Wheel Bracket n a 12 2 Idler Wheel Axle FG 01A 24 12 3 Idler Outer Bushing FG 01A 23 24 4 Idler Bearing 60202 24 5 Idler Wheel FG 01A 21 24 6 Idler Wheel Snap Ring 9845...

Page 32: ...32 6 3 Illustration Mast...

Page 33: ...FG 058 1 5 Bracket FG 063 1 6 Travel Switch XCKP2145 2 7 Travel Switch Block FG 08 21 1 8 Chain Adjustment Screw FG 065 4 9 Slip Block FG 069 4 10 Slip Track FG 057 1 11 Chain 08B 2 12 Motorized Sproc...

Page 34: ...34 6 4 Illustration Carriage...

Page 35: ...Seat FG 112 1 14 Compression Spring FG 131 2 15 Positioning Pin FG 126A 2 16 Right Connecting Block FG 119 2 17 Rail FG 124 1 18 Bearing 6901 10 19 Lower Cover Plate FG 122 1 20 Chain 06B 1 21 Motori...

Page 36: ...36 36 Swing Shaft short FG 142 1 37 Micro Switch MQS 216 1...

Page 37: ...37 6 5 Illustration Film Roller Name Part Number Qty 1 E Clip 4 MM EC 2 2 2 Outer Tube Roll n a 1 3 Roller Bearing FG BR 02 2 4 Inner Shaft n a 1 5 Roller Assembly FG 08 07 1...

Page 38: ...38 6 6 Illustration Extended Roller Name Part Number Qty 1 E Clip 4 MM EC 2 2 2 Outer Tube Roll n a 1 3 Roller Bearing FG BR 02 2 4 Inner Shaft n a 1 5 Roller Assembly FG 08 07 1...

Page 39: ...39 6 7 Illustration Film Lift Cutting Assembly...

Page 40: ...Film Picking Pole FG 8280 1 8 Film Brush Frame FG 727F 1 9 Brush Frame FG 734 1 Insulated Board FG 733 1 Heating Fuse 3x0 5x500 1 10 Guide Pole 20x30 2 11 Linear Bearing LM 20UU 2 12 Linear Bearing 0...

Page 41: ...41 6 7 Illustration Film Nipping Device Assembly...

Page 42: ...3251 1 6 Driven Chain Wheel FG 3258 1 7 Film Nip Bearing Fixed Seat FG 132 4 8 Transition Axis 2 FG 3257 1 9 Transition Axis 1 FG 3256 1 10 Chain 06B 1 11 Film Nip Arm FG 3268 1 12 Film Nip Bracket F...

Page 43: ...43 7 Electrical Schematics...

Page 44: ...44 7 Electrical Schematics...

Page 45: ...45 7 Electrical Schematics...

Page 46: ...46 7 Electrical Schematics...

Page 47: ...47 7 Electrical Schematics...

Page 48: ...48 7 Electrical Schematics...

Page 49: ...49 7 Electrical Schematics...

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Eagle 2000F Series, Operation Manual

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