Eagle Eye Power Solutions DCPS-FRS-2421K User Manual Download

Page: 1 / 52

The

Appendix

within this User Manual contains supporting documents including datasheets

for the

DCP

S-FRS-2421K Rectifier Shelf, modules, and other useful reference material

Components of the DCPS-FRS-2421K Shelf

DCPS-FR

-2421K

Control

Module

DCPS-NDRM-2100F
Rectifier Module

•

AC Input: 1Phase 3Wire (range: 93V~275V)

•

DC Output: 27V @ 400A (up to 800A with stacked DCPS-FRS-2421KE Expansion Shelf)

•

Hot-swappable 100A Rectifier Modules with individual Load Voltage and Current meters in Shelf

DCPS-F

RS-2421K Rectifier Shelf

and

DCPS-FRS-2421KE Expansion Shelf

DCPS-FRS-2421K Operation Manual

Summary of Contents for DCPS-FRS-2421K

Page 1: ...CPS FRS 2421K Shelf DCPS FRC 2421K Control Module DCPS NDRM 2100F Rectifier Module AC Input 1Phase 3Wire range 93V 275V DC Output 27V 400A up to 800A with stacked DCPS FRS 2421KE Expansion Shelf Hot s...

Page 2: ...r derating below 176Vac input The Rectifier Modules are hot swappable actively current share with other NDRM 2100F modules and support N x Redundancy Mid load range efficiency is 91 and a flat efficie...

Page 3: ...Rectifier Main Shelf is designed to operate inconditionswith the applied AC input voltage between 93Vac to 275Vac Each DCPS NDRM 2100F Rectifier Module iscapable ofproviding full DC Output power when...

Page 4: ...s Operation Manual before attempting to touch handle connect to or disconnect from configure power up power down or make any measurements to or from this Rectifier Shelf Eagle Eye Power Solutions LLC...

Page 5: ...800A 4 Output Distribution Main Shelf only 4 common Load terminals 100A each 1 Battery terminal 100A BLVD and 100A Circuit Breaker protected Expansion shelf adds 4 common Load terminals 100A each for...

Page 6: ...rating Temperature 10 55 max de rates above 50 Operating Humidity 10 95 non condensing 2 5 Mechanical Dimensions DCPS FRS 2421K Main Shelf 177mm H X 482 6mm W X 555mm D 6 97in H X 19 0in W X 21 85in D...

Page 7: ...s except Rectifier Modules Rack Temp cable and Batt Temp cable have been factory installed AC Input Protection The end customer shall ensure that the appropriately sized and rated AC input protection...

Page 8: ...WG 12 Use M4 lug ACN1 ACN8 AC Line2 3 5mm2 AWG 12 Use M4 lug P E Protective Earth Ground 3 5mm2 AWG 12 Use M4 lug Communication Ground min 8mm2 AWG 3 0 Use M6 lug 8 Figure 3 AC Input Output Ground con...

Page 9: ...emperature monitoring connections are on the rear of the Main Shelf They each contain a thermistor circuit at the loose end of the cable R TEMP Rack Temperature probe that measures the ambient tempera...

Page 10: ...s a Battery Circuit Breaker and LVD protection 3 Any empty Rectifier Module position requires a Blank Panel see Figure 4b on next page in that position for best thermal performance to keep debris out...

Page 11: ...le from both shelves 3 To stack and interconnect the Expansion Shelf a communication cable and 2 bus bars are provided from the shelf supplier see Figure 4c The cable and bus bars will connect the 2 s...

Page 12: ...ch the rear covers to each shelf to complete the assembly 8 Prepare to mount the Rectifier Shelf assembly in an Equipment Rack by installing the 2 Side Support Brackets shelf supports into left side a...

Page 13: ...lit The Shelf DC V DC A displays should be active with all 4 LEDs lit green Using the SEL switch confirm that the Shelf display located above the active Rectifier Module is actively displaying values...

Page 14: ...ain Page elements Alarm Manager Rectifier Manager System Operation Controller Manager System Configuration Measurement Set Date Time Set Controller Set Factory Initalization Alarm Log Data Log and Eve...

Page 15: ...Module Note that the DEBUG cable assembly has a built in RS232 to USB adapter with a DB9 connector that mates with the DB9 connector on the RJ45 cable assembly Figure 5a Access Log in Connect DEBUG po...

Page 16: ...be clicked to quickly snap into the correct COM Port 7 If shown select Read from Rectifier then Connect otherwise just click Connect Note If GUI fails to connect or load properly ensure DEBUG cable I...

Page 17: ...ighlighted Click Access Note that Connect Login are greyed out inactive and Disconnect Logout are highlighted active Disconnect disables the network connection between the laptop and the GUI Logout fu...

Page 18: ...Shelf DC Output Bus Voltage V from either the AC powered Rectifier Shelf or external Batteries if populated during an AC fault condition DC Load Capacity 0 100 is calculated value based on of Rectifi...

Page 19: ...hows Alarm s Clear green or Alarm s Active red within that specific group Figure 10 Used Alarm Group expanded Double click any of the 5 Alarm Group headers to open the Alarm Define page In the Alarm D...

Page 20: ...Dry Contact Alarm page Figure 13 Dry Contact Alarms 4 4 Dry Contact Alarm Only Dry Relay Alarms that have been assigned to any Dry Contact can alarm Alarms are assigned to Dry Contacts in the Mapping...

Page 21: ...r to define alarms to any of the Dry Relay outputs Click on each Mapping x links to open the Alarm Define page which allows the user to checkmark any alarm item and save it to the specific Output Rela...

Page 22: ...rm To save the new settings first click on the check box for the matched Alarm Group then click the Setting button A Setting Success window pops up when the edits are complete Click on the Refresh but...

Page 23: ...State is configurable using the drop down menu choices Not Used Normally Closed or Normally Open To save new settings first click on the check box for the matched Fuse NFBx then click the Setting butt...

Page 24: ...asured values and individual module information for all Used assigned Rectifier Modules in the Shelf Click Tools Rect Manager to open the Rect Manager page Figure 19 Rect Manager page Eagle Eye Power...

Page 25: ...c Temperature Compensated Charge Profile and has several parameters that can be edited Figure 20 shows the System Operation page with settings that include a traditional VRLA battery back up configura...

Page 26: ...ll VPC recommendations The 29 7V factory setting is based on a 24V VRLA battery string 12 cell 2 475 VPC charge rate This EQ Voltage setting must always be at least 0 5V lower than the DC High Voltage...

Page 27: ...e automated Battery Test will start DC High Voltage Protection Used select to Disable or Enable the DC high voltage protection DC High Voltage Protection from 24 0V 32 0V for overvoltage protection on...

Page 28: ...harging voltage decreases Tcomp formula mV Cell multiplier x C away from Tref x of Cells in Battery Bank Example using a typical 24V lead acid battery parameters in Figure 25 and 10 C Ambient At 10 C...

Page 29: ...the Control Module Do not edit this field unless required LCD P W This is the Password for TCP IP Access to the Shelf via the Control Module Site Name sets the desired Site Name this field accepts up...

Page 30: ...Configuration set to match the physical Shelf configuration for either Main Shelf 4RU with Control Module and up to 4 Rectifier Modules or Extend Shelf Main Shelf with 4RU Expansion Shelf for total o...

Page 31: ...note of the measured value that the Shelf is reporting so you can return to that same value if needed Then enter the actual measured value into the appropriate field click the Setting button wait for...

Page 32: ...that is reported in the GUI Main Page and for time stamped items reported in the Alarm Log Data Log and Event Log To reset to the current Date and Time click the Current DATE TIME button click the Set...

Page 33: ...s When the Control Module reset process is complete all Shelf settings and alarm states should return to the same values and conditions as they were prior to the reset process Figure 25 Controller Res...

Page 34: ...g 6 1 Alarm Log page The Alarm Log lists alarm activity for all configured Used alarms See Figure 36 for Alarm Log details Click on the Exit Door to close the Alarm Log page Alarm Event Date Time Firs...

Page 35: ...t Log 6 2 Data Log page The Data Log lists measured data for all listed category items See Figure 37 for Data Log details Click on the Exit Door to close the Data Log page Data Event Date Time First i...

Page 36: ...ll line items in the Alarm Log and Event Log 6 3 Event Log page The Event Log is a comprehensive list all events activities and alarms related to the shelf See Figure 38 for Event Log details Click on...

Page 37: ...To clear all line items in the Data Log Click on the Data Log button then click the Setting button A setting Success window will pop up when the Data Log history is cleared Figure 30 Log Initial page...

Page 38: ...l handle to remove the module To replace the Control Module into the Shelf turn off the ON OFF switch insert the Control Module until it Seats into the backplane connector tighten the 2 thumb screws t...

Page 39: ...the Control Module ON to power up the Control Module DEBUG port for GUI There are 6 Shelf Alarm LEDs on the front panel that identify the following grouped alarms 4 indicate abnormal conditions ACF an...

Page 40: ...ock is a quick connect spring lock style Simply press a solid AWG 28 22 wire into the terminal until it locks Remove a wired port by pushing the release button next to the wired position and pull the...

Page 41: ...PS FRS 2421K DCPS FRS 2421KE A4 45 5 Front Rear Views DCPS FRS 2421K DCPS FRS 2421KE A5 46 6 Dimensional Diagrams DCPS FRS 2421K with KE A6 47 7 Dimensional Diagram DCPS FRS 2421K only A7 48 8 Dimensi...

Page 42: ...ULATION LOAD REGULATION Overall REGULATION NOISE SETPOINT ACCURACY OVER VOLTAGE PROTECTION OVER CURRENT Default 27VDC 800A Max 2 7KW X 8modules 23VDC 29 7VDC 1 0 Max 1 0 Max 5 0 Maximum 250mVp p 2 7KW...

Page 43: ...Power derated Thermal Shutdown EMISSIONS ELECTROSTATIC DISCHARGE RADIATED SUSCEPTIBILITY EFT BURSTS SURGE CONDUCTED IMMUNITY VOLTAGE DIPS VOLTAGE INTERRUPTIONS FLUCTUATIONS FLICKER EN55022 Level A Con...

Page 44: ...fect the operation of the rectifiers in the system Store and display 1 000 event alarm logs 1 000 data logs Dry Contact Alarm User Defined alarms The number of alarms can vary depending on the shelf B...

Page 45: ...Appendix A4 DCPS FRS 2421KE Expansion Shelf DCPS FRS 2421K Main Shelf Eagle Eye Power Solutions LLC 877 805 3377 www eepowersolutions com Block Diagrams DCPS FRS 2421K KE 45...

Page 46: ...ttery NFB 1pole 100A BATTERY Port 100A rating port Control Modules Rectifier Modules 10 8KW 2 7KW x 4EA Dry Contact Alarm 8 port Main 8 port Expansion Main Shelf Expansion Shelf AC INPUT ACL ACN P E 4...

Page 47: ...Appendix A6 Eagle Eye Power Solutions LLC 877 805 3377 www eepowersolutions com 47 DCPS FRS 2421K with DCPS FRS 2421KE...

Page 48: ...Appendix A7 48 DCPS FRS 2421K Main Shelf Eagle Eye Power Solutions LLC 877 805 3377 www eepowersolutions com...

Page 49: ...Appendix A8 49 DCPS FRS 2421KE Expansion Shelf Eagle Eye Power Solutions LLC 877 805 3377 www eepowersolutions com...

Page 50: ...Appendix A9 Side Support Bracket DCPS FRS 2421K with DCPS FRS 2421KE 50 Eagle Eye Power Solutions LLC 877 805 3377 www eepowersolutions com...

Page 51: ...Appendix A10 Blank Panel DCPS FRS 2421K with DCPS FRS 2421KE 51 Eagle Eye Power Solutions LLC 877 805 3377 www eepowersolutions com...

Page 52: ...DCUV DC Under Voltage DCV DC Voltage ENT ENTer EQ MODE EQualize charging MODE EQ EQualize charging ERR ERRor FF Fan Fail FL MODE FLoating charging MODE FL FLoating charging LCA Load Current Ampere LD...

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