Page G-1
LIMITED WARRANTY - FEDERAL
Kawasaki Engine Shop Rebuild Manual
FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY
EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is applicable in all States,
except the State of California.
Fuji Heavy Industries Ltd. and E-Z-GO Division of Textron Augusta, Georgia, (herein “E-Z-GO”) warrant(s) to the
initial retail purchaser and each subsequent owner, that this Non-road engine (herein “engine”) has been designed,
built, and equipped to conform at the time of initial sale to all applicable regulations of the U.S. Environmental Pro-
tection Agency (EPA), and that the engine is free of defects in materials and workmanship which would cause this
engine to fail to conform with EPA regulations during its warranty period.
For the components listed under PARTS COVERED, the distributor, dealer, or service provider authorized by E-Z-
GO will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine
complies with applicable U.S. EPA regulations.
EMISSION COMPONENT DEFECT WARRANTY PERIOD
The warranty period for this engine begins on the date of sale to the initial purchaser and continues for a period of
2 years.
PARTS COVERED
Listed below are the parts covered by the Emission Components Defect Warranty. Some of the parts listed below
may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part.
1) Fuel Metering System
(i) Carburetor and internal parts (and/or pressure regulator or fuel injection system)
(ii) Air/fuel ratio feedback and control system, if applicable
(iii) Cold start enrichment system, if applicable
(iv) Regulator assy (gaseous fuel, if applicable)
2) Air Induction System
(i) Intake manifold, if applicable
(ii) Air filter
3) Ignition System
(i) Spark plugs
(ii) Magneto or electronic ignition system
(iii) Spark advance/retard system, if applicable
4) Exhaust manifold, if applicable
5) Miscellaneous Items Used in Above Systems
(i) Electronic controls, if applicable
(ii) Hoses, belts, connectors, and assemblies
(iii) Filter lock assy (gaseous fuel, if applicable)
OBTAINING WARRANTY SERVICE
To obtain warranty service, take your engine to the nearest authorized E-Z-GO distributor, dealer, or service provid-
er. Bring your sales receipts indicating date of purchase for this engine. The distributor, dealer, or service provider
authorized by E-Z-GO will perform the necessary repairs or adjustments within a reasonable amount of time and
furnish you with a copy of the repair order. All parts and accessories replaced under this warranty become the prop-
erty of E-Z-GO.
WHAT IS NOT COVERED
• Conditions resulting from tampering, misuse, improper adjustment (unless they were made by the distributor,
dealer, or service provider authorized by E-Z-GO during a warranty repair), alteration, accident, failure to use the
recommended fuel and oil, or not performing required maintenance services.
• The replacement parts used for required maintenance services.
• Consequential damages such as loss of time, inconvenience, loss of use of the engine or equipment, etc.
• Diagnosis and inspection charges that do not result in warranty-eligible service being performed.
• Any non-authorized replacement part, or malfunction of authorized parts due to use of non-authorized parts.
OWNER’S WARRANTY RESPONSIBILITIES
As the engine owner, you are responsible for the performance of the required maintenance listed in your owner’s
manual. E-Z-GO recommends that you retain all receipts covering maintenance on your engine, but E-Z-GO cannot
Summary of Contents for Engine
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Page 10: ...Page viii Kawasaki Engine Shop Rebuild Manual Notes...
Page 12: ...ENGINE TOP END DISASSEMBLY Kawasaki Engine Shop Rebuild Manual Page A ii Notes...
Page 18: ...Page A 6 Kawasaki Engine Shop Rebuild Manual Notes...
Page 20: ...ENGINE BOTTOM END DISASSEMBLY Page B ii Kawasaki Engine Shop Rebuild Manual Notes...
Page 28: ...Page B 8 Kawasaki Engine Shop Rebuild Manual Notes...
Page 30: ...ENGINE MEASUREMENTS Page C ii Kawasaki Engine Shop Rebuild Manual Notes...
Page 37: ...ENGINE MEASUREMENTS Page C 7 Kawasaki Engine Shop Rebuild Manual...
Page 48: ...Page C 18 Kawasaki Engine Shop Rebuild Manual Notes...
Page 50: ...ENGINE BOTTOM END REASSEMBLY Page D ii Kawasaki Engine Shop Rebuild Manual Notes...
Page 56: ...Page D 6 Kawasaki Engine Shop Rebuild Manual Notes...
Page 58: ...ENGINE TOP END REASSEMBLY Page E ii Kawasaki Engine Shop Rebuild Manual Notes...
Page 62: ...ILLUSTRATED PARTS BREAKDOWN Page Fii Kawasaki Engine Shop Rebuild Manual...
Page 63: ...F ILLUSTRATED PARTS BREAKDOWN Page F 1 Kawasaki Engine Shop Rebuild Manual Notes...
Page 64: ...ILLUSTRATED PARTS BREAKDOWN Page F 2 Kawasaki Engine Shop Rebuild Manual CYLINDER CRANKCASE...
Page 66: ...ILLUSTRATED PARTS BREAKDOWN Page F 4 Kawasaki Engine Shop Rebuild Manual PISTON CRANKSHAFT...
Page 68: ...ILLUSTRATED PARTS BREAKDOWN Page F 6 Kawasaki Engine Shop Rebuild Manual VALVE CAMSHAFT...
Page 70: ...ILLUSTRATED PARTS BREAKDOWN Page F 8 Kawasaki Engine Shop Rebuild Manual LUBRICATION...
Page 72: ...ILLUSTRATED PARTS BREAKDOWN Page F 10 Kawasaki Engine Shop Rebuild Manual COOLING...
Page 74: ...ILLUSTRATED PARTS BREAKDOWN Page F 12 Kawasaki Engine Shop Rebuild Manual ELECTRICAL...
Page 80: ...ILLUSTRATED PARTS BREAKDOWN Page F 18 Kawasaki Engine Shop Rebuild Manual Notes...
Page 82: ...LIMITED WARRANTY Page G ii Kawasaki Engine Shop Rebuild Manual Notes...
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