ENGINE MEASUREMENTS
Page C-2
Kawasaki Engine Shop Rebuild Manual
The following table should be consulted if the obtainable compression reading is not within the usable range.
Problem
Diagnosis
Remedy (Action)
Cylinder compression
higher than usable
range
Carbon accumulation on piston and cylinder
head, and in combustion chamber possibly
due to damaged valve stem oil seal and/or
damaged piston oil rings
Remove the carbon
deposits and replace
damaged parts if
necessary.
Incorrect cylinder head gasket thickness
Replace with a gasket
of the proper thick-
ness.
Cylinder compression
lower than usable
range
Gas leakage around cylinder head
Replace damaged gas-
ket and check cylin-
der head warp.
Bad condition of valve seating
Repair if possible.
Incorrect valve, piston/cylinder clearance
Adjust.
Piston seizure
Inspect cylinder and
liner and replace/
repair as necessary.
Bad condition of piston ring and/or piston ring
grooves
Replace.
Summary of Contents for Engine
Page 2: ......
Page 10: ...Page viii Kawasaki Engine Shop Rebuild Manual Notes...
Page 12: ...ENGINE TOP END DISASSEMBLY Kawasaki Engine Shop Rebuild Manual Page A ii Notes...
Page 18: ...Page A 6 Kawasaki Engine Shop Rebuild Manual Notes...
Page 20: ...ENGINE BOTTOM END DISASSEMBLY Page B ii Kawasaki Engine Shop Rebuild Manual Notes...
Page 28: ...Page B 8 Kawasaki Engine Shop Rebuild Manual Notes...
Page 30: ...ENGINE MEASUREMENTS Page C ii Kawasaki Engine Shop Rebuild Manual Notes...
Page 37: ...ENGINE MEASUREMENTS Page C 7 Kawasaki Engine Shop Rebuild Manual...
Page 48: ...Page C 18 Kawasaki Engine Shop Rebuild Manual Notes...
Page 50: ...ENGINE BOTTOM END REASSEMBLY Page D ii Kawasaki Engine Shop Rebuild Manual Notes...
Page 56: ...Page D 6 Kawasaki Engine Shop Rebuild Manual Notes...
Page 58: ...ENGINE TOP END REASSEMBLY Page E ii Kawasaki Engine Shop Rebuild Manual Notes...
Page 62: ...ILLUSTRATED PARTS BREAKDOWN Page Fii Kawasaki Engine Shop Rebuild Manual...
Page 63: ...F ILLUSTRATED PARTS BREAKDOWN Page F 1 Kawasaki Engine Shop Rebuild Manual Notes...
Page 64: ...ILLUSTRATED PARTS BREAKDOWN Page F 2 Kawasaki Engine Shop Rebuild Manual CYLINDER CRANKCASE...
Page 66: ...ILLUSTRATED PARTS BREAKDOWN Page F 4 Kawasaki Engine Shop Rebuild Manual PISTON CRANKSHAFT...
Page 68: ...ILLUSTRATED PARTS BREAKDOWN Page F 6 Kawasaki Engine Shop Rebuild Manual VALVE CAMSHAFT...
Page 70: ...ILLUSTRATED PARTS BREAKDOWN Page F 8 Kawasaki Engine Shop Rebuild Manual LUBRICATION...
Page 72: ...ILLUSTRATED PARTS BREAKDOWN Page F 10 Kawasaki Engine Shop Rebuild Manual COOLING...
Page 74: ...ILLUSTRATED PARTS BREAKDOWN Page F 12 Kawasaki Engine Shop Rebuild Manual ELECTRICAL...
Page 80: ...ILLUSTRATED PARTS BREAKDOWN Page F 18 Kawasaki Engine Shop Rebuild Manual Notes...
Page 82: ...LIMITED WARRANTY Page G ii Kawasaki Engine Shop Rebuild Manual Notes...
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