E-Z-GO Engine, Shop Rebuild Manual

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Page G-7
LIMITED WARRANTY - CALIFORNIA (1995-1999)
Kawasaki Engine Shop Rebuild Manual
(4) Exhaust Manifold
(5) Miscellaneous Items Used in Above Systems
(i) Fuel Hoses, Clamps and Sealing Gaskets
I. MAINTENANCE STATEMENTS
It is your responsibility to have all scheduled inspection and maintenance services performed at the times
recommended in the 1995 and later Owner’s Manual and to retain proof that inspection and maintenance
services are performed at the times recommended. FUJI will not deny a warranty claim solely because you
have no record of maintenance; however, FUJI may deny a warranty claim if your failure to perform re-
quired maintenance resulted in the failure of warranted part. The proof which you maintain should be given
to each subsequent owner of the engine. You are responsible for performing the scheduled maintenance
described below based on the procedures specified in the 1995 and later Owner’s Manual. The scheduled
maintenance below is based on the normal engine operating schedule.
PROCEDURE INTERVAL
a) Check for sealing of fuel cap and proper operation of
fuel gauge (at each fueling). Check that fuel cap vent is
free of dirt.
WEEKLY
b) Check engine for unusual noise, vibration acceleration. MONTH (20 HOURS)
c) Check engine electrical system for coil/spark plug wire
for cracks/loose connections.
3 MONTH (50 HOURS)
d) Check fuel system for leaks at tank cap, lines, filters,
pump, carburetor. Check lines for cracks/deterioration.
3 MONTH (50 HOURS)
e) Check air cleaner filter element. SEMIANNUAL (125 HOURS)
f) Replace engine oil, DO NOT OVERFILL. Use SAE
10W-30/10W-40 SF,SG,CC oil.
SEMIANNUAL (125-150 HOURS)
g) Clean oil filter in solvent (at oil change).
Replace O-rings if required.
SEMIANNUAL (125-150 HOURS)
h) Replace air cleaner filter element if required. ANNUAL (250-300 HOURS)
i) Check fuel filter for dirt build up. (Replace as required.) ANNUAL (250-300 HOURS)
j) Check the spark plugs for gap 0.030. (Replace if
required.)
ANNUAL (250-300 HOURS)
k) Check timing belt tension; check for signs of wear/
damage. Replace only if worn or damaged.
ANNUAL (250-300 HOURS)