ENGINE TOP END REASSEMBLY
Page E-2
Kawasaki Engine Shop Rebuild Manual
F.
Apply engine oil to the push rods [A] and install them
onto the tappets [B].
G.
To install the push rods [A] in the correct positions on
the tappets [B], insert the push rod so that the end of
the push rod is sliding down along inside wall [C] of
the crankcase, and position the push rod end onto
the tappet.
H. Check that both inlet and exhaust push rods on each
cylinder are at the lowest position on the cam lobes
[D]. If not, turn the alternator rotor clockwise one turn
and position the crankshaft at TDC of the compres-
sion stroke.
I. Be sure the ends of the push rods are correctly
seated on the tappets.
J. Apply engine oil to the rocker arms.
K. Install rocker arms and valve clearance adjusting
nuts.
L. Check and adjust the valve clearance (see Inspect
Valve Clearance and Adjust Valve Clearance).
M. Install new gasket and valve cover.
N. Tighten:
Torque - Cylinder Head Cover Bolts: 6.9 N•m (0.70
kgf•m, 61 in-lb)
Engine Shroud Bolts: 5.9 N•m (0.60 kgf•m, 52 in-lb)
Summary of Contents for Engine
Page 2: ......
Page 10: ...Page viii Kawasaki Engine Shop Rebuild Manual Notes...
Page 12: ...ENGINE TOP END DISASSEMBLY Kawasaki Engine Shop Rebuild Manual Page A ii Notes...
Page 18: ...Page A 6 Kawasaki Engine Shop Rebuild Manual Notes...
Page 20: ...ENGINE BOTTOM END DISASSEMBLY Page B ii Kawasaki Engine Shop Rebuild Manual Notes...
Page 28: ...Page B 8 Kawasaki Engine Shop Rebuild Manual Notes...
Page 30: ...ENGINE MEASUREMENTS Page C ii Kawasaki Engine Shop Rebuild Manual Notes...
Page 37: ...ENGINE MEASUREMENTS Page C 7 Kawasaki Engine Shop Rebuild Manual...
Page 48: ...Page C 18 Kawasaki Engine Shop Rebuild Manual Notes...
Page 50: ...ENGINE BOTTOM END REASSEMBLY Page D ii Kawasaki Engine Shop Rebuild Manual Notes...
Page 56: ...Page D 6 Kawasaki Engine Shop Rebuild Manual Notes...
Page 58: ...ENGINE TOP END REASSEMBLY Page E ii Kawasaki Engine Shop Rebuild Manual Notes...
Page 62: ...ILLUSTRATED PARTS BREAKDOWN Page Fii Kawasaki Engine Shop Rebuild Manual...
Page 63: ...F ILLUSTRATED PARTS BREAKDOWN Page F 1 Kawasaki Engine Shop Rebuild Manual Notes...
Page 64: ...ILLUSTRATED PARTS BREAKDOWN Page F 2 Kawasaki Engine Shop Rebuild Manual CYLINDER CRANKCASE...
Page 66: ...ILLUSTRATED PARTS BREAKDOWN Page F 4 Kawasaki Engine Shop Rebuild Manual PISTON CRANKSHAFT...
Page 68: ...ILLUSTRATED PARTS BREAKDOWN Page F 6 Kawasaki Engine Shop Rebuild Manual VALVE CAMSHAFT...
Page 70: ...ILLUSTRATED PARTS BREAKDOWN Page F 8 Kawasaki Engine Shop Rebuild Manual LUBRICATION...
Page 72: ...ILLUSTRATED PARTS BREAKDOWN Page F 10 Kawasaki Engine Shop Rebuild Manual COOLING...
Page 74: ...ILLUSTRATED PARTS BREAKDOWN Page F 12 Kawasaki Engine Shop Rebuild Manual ELECTRICAL...
Page 80: ...ILLUSTRATED PARTS BREAKDOWN Page F 18 Kawasaki Engine Shop Rebuild Manual Notes...
Page 82: ...LIMITED WARRANTY Page G ii Kawasaki Engine Shop Rebuild Manual Notes...
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