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Dynojet DynoWare RT 250i, Installation Manual

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Torque Cell Installation Guide for Model 250i/250iP DynoWare RT Dynamometers

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ALIBRATION

This chapter will walk you through calibrating the load cell on both the above ground 
and in ground dynos. To ensure safety and accuracy in the procedures, perform the 
procedures as they are described.

Summary of Contents for DynoWare RT 250i

Page 1: ......

Page 2: ...by Dynojet Dynojet assumes no responsibility or liability for any error or inaccuracies that may appear in this manual Except as permitted by such license no part of this manual may be reproduced stor...

Page 3: ...o 1 3 Connecting and Disconnecting the Power In Ground Dyno 1 4 Accessing the Dyno 1 5 Accessing the Dyno Above Ground 1 5 Accessing the Dyno In Ground 1 8 Load Cell Installation 1 9 Routing the Load...

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Page 5: ...e torque and perform sweep step and custom load simulation tests This document provides instructions for installing the torque cell on a Dynojet Model 250i 250iP DynoWare RT Motorcycle Dynamometer dyn...

Page 6: ...AL SUPPORT For assistance please contact Dynojet Technical Support at 1 800 992 3525 or write to Dynojet at 2191 Mendenhall Drive North Las Vegas NV 89081 Visit us on the World Wide Web at www dynojet...

Page 7: ...when connecting and disconnecting cables 1 Use the main breaker to turn power on and off to the dyno The main breaker is located inside the CPI door When the handle is in the down position all power i...

Page 8: ...er on and off to the dyno The main breaker is located inside the CPI door When the handle is in the down position all power into the dyno is turned off 2 Disconnect the power plug to ensure all power...

Page 9: ...3 ACCESSING THE DYNO ABOVE GROUND You will need to remove the tire carriage center panel and eddy current brake top cover in order to route the load cell cable to the eddy current brake driver 1 Remov...

Page 10: ...ee carriage clamps and shims and set aside 6 Remove the two 5 16 inch bolts and washers securing the nut block and shim and set aside 7 Remove the nut block and shim and set aside 8 Remove the six 1 4...

Page 11: ...on 2 Torque Cell Installation Guide for Model 250i 250iP DynoWare RT Dynammometers 10 Remove the six screws securing the eddy current brake top cover and set aside 11 Remove the brake top cover and se...

Page 12: ...ll need to remove the eddy current brake pit cover in order to route the load cell cable to the eddy current brake driver 1 Remove the four 3 8 16 x 1 8 inch button head flange screws securing the edd...

Page 13: ...e following instructions for both the above ground and in ground dynos You will need the following part 1 Verify the main dyno power is disconnected Refer to Main Dyno Power on page 1 3 for more infor...

Page 14: ...ced the same as the bar removed earlier Adjust the load cell spacing by loosening the lock nut and turning the eyelet Figure 1 8 Verify Load Cell Spacing 4 Secure the load cell to the mounting bracket...

Page 15: ...ATI ON Load Cell Installation Version 2 Torque Cell Installation Guide for Model 250i 250iP DynoWare RT Dynammometers Figure 1 10 Install the Load Cell In Ground Dyno PD229 install the load cell the...

Page 16: ...nt brake driver Make sure the load cell cable is clear of any power cables or hot or rotating objects 2 Attach the load cell cable to the eddy current brake driver 3 Secure the load cell cable with a...

Page 17: ...e load cell cable from the eddy current brake through the designated communications pit conduit and attach to the eddy current brake driver inside the CPI Note Be sure to keep the power and communicat...

Page 18: ...be sure to calibrate your load cell Refer to Load Cell Calibration on page 2 2 REPLACING THE COVERS ABOVE GROUND DYNO 1 Secure the center panel to the dyno carriage using the six 1 4 20 x 5 8 inch pan...

Page 19: ...ge screw bearing bracket and the hand wheel toward the nut block until the carriage screw is touching the nut block 6 Using the hand wheel or the power carriage screw the carriage through the nut bloc...

Page 20: ...meters 1 16 8 Secure the eddy current brake top cover using the six bolts removed earlier Note Before replacing the eddy current brake top cover be sure to calibrate your load cell Refer to Load Cell...

Page 21: ...noWare RT Dynammometers REPLACING THE COVER IN GROUND DYNO Before replacing the eddy current brake pit cover be sure to calibrate your load cell Refer to Load Cell Calibration on page 2 2 Secure the e...

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Page 23: ...DynoWare RT Dynamometers CHAPTER 2 LOAD CELL CALIBRATION This chapter will walk you through calibrating the load cell on both the above ground and in ground dynos To ensure safety and accuracy in the...

Page 24: ...ion Launcher 4 Verify you are connected to the DynoWare RT main module Note For more information on connecting to the dyno electronics refer to the Power Core Quick Start Guide on your Power Core CD o...

Page 25: ...the calibration number stamped near the bolt pattern at the end of the calibration arm in the Mass box If you do not have enough room to use the bolt pattern closest to the end of the calibration arm...

Page 26: ...e 2 6 for above ground dynos and Figure 2 7 for in ground dynos 11a Secure the calibration arm to the eddy current brake by tightening the bolt using the handle 11b Gently place the weights on the cal...

Page 27: ...2 Torque Cell Installation Guide for Model 250i 250iP DynoWare RT Dynamometers Figure 2 5 Install the Calibration Arm and Weights Using the Bolt Pattern Closest to the End In Ground Dyno T 076 M weig...

Page 28: ...olt pattern closest to the end of the calibration arm use the bolt pattern in the center of the arm as shown in Figure 2 6 for above ground dynos and for Figure 2 7 in ground dynos Figure 2 6 Install...

Page 29: ...on 2 Torque Cell Installation Guide for Model 250i 250iP DynoWare RT Dynamometers Figure 2 7 Install the Calibration Arm and Weights Using the Bolt Pattern in the Center In Ground Dyno T 077 M weights...

Page 30: ...oWare RT Dynamometers 2 8 12 With the calibration arm and weights secured click Next to calibrate 13 Remove the calibration arm and weights and click Finish Figure 2 8 Finish Calibration Window 14 Con...

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