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Maintenance - 250h

ICA134-3EN2.pdf

2012-04-13

Maintenance - 250h

Park the roller on a level surface.
When checking and making adjustments, the
engine should be switched off and the
emergency/parking brake should be applied, if
not otherwise specified.

Park the roller on a level surface.
When checking and making adjustments, the
engine should be switched off and the
emergency/parking brake should be applied, if
not otherwise specified.

Rear axle differential - Check oil level

Fig. Level check - differential housing
1. Level/Filler plug

1

Never work under the roller when the engine is
running. Park on a level surface. Block the wheels
securely.

Never work under the roller when the engine is
running. Park on a level surface. Block the wheels
securely.

Wipe clean and remove the level plug (1) and check
that the oil level reaches the lower edge of the plug
hole. Top off with oil to the right level if the level is low.
Use transmission oil according to the lubricant
specification.

Clean and refit the plug.

Rear axle pinion housing - Checking the oil
level

Fig. Level check - Pinion housing
1. Level/Filler plug

1

Never work under the roller when the engine is
running. Park on a level surface. Block the wheels
securely.

Never work under the roller when the engine is
running. Park on a level surface. Block the wheels
securely.

Wipe clean and remove the level plug (1) and check
that the oil level reaches the lower edge of the plug
hole. Top off with oil to the right level if the level is low.
Use transmission oil according to the lubricant
specification.

Clean and refit the plug.

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Summary of Contents for CA134

Page 1: ...atory roller Vibratory roller CA134 CA134 Engine Engine John Deere 5030HF285 John Deere 5030HF285 Serial number Serial number 10000100x0A009546 10000100x0A009546 Translation of original instruction Translation of original instruction Reservation for changes Reservation for changes Printed in Sweden Printed in Sweden ...

Page 2: ......

Page 3: ...nstructions 11 Standard lubricants and other recommended oils and fluids 11 Higher ambient temperatures above 40 C 104 F 11 Temperatures 11 High pressure cleaning 11 Fire fighting 12 Roll Over Protective Structure ROPS 12 Battery handling 12 Jump starting 13 Technical specifications Noise Vibrations Electrical 15 Vibrations Operator station 15 Noise level 15 Electrical system 15 Technical specific...

Page 4: ... Engine plates 28 Machine description Decals 29 Location decals 29 Safety decals 30 Info decals 31 Machine description Instruments Controls 33 Locations Instruments and controls 33 Locations Control panel and controls 34 Function description 35 Machine description Electrical system 37 Fuses 37 Main fuses 37 Relays 38 Operation Starting 39 Before starting 39 Master switch Switching on 39 Operator s...

Page 5: ...ctivation 45 Operating Stopping 47 Braking 47 Emergency braking 47 Normal braking 47 Switching off 48 Parking 48 Chocking the drums 48 Master switch 49 Long term parking 51 Engine 51 Battery 51 Air cleaner exhaust pipe 51 Fuel tank 51 Hydraulic reservoir 51 Tires 51 Hoods tarpaulin 52 Steering cylinder hinges etc 52 Miscellaneous 53 Lifting 53 Locking the articulation 53 Lifting the roller 53 Unlo...

Page 6: ...maintenance 61 Acceptance and delivery inspection 61 Warranty 61 Maintenance Lubricants and symbols 63 Maintenance symbols 65 Maintenance Maintenance schedule 67 Service and maintenance points 67 General 68 Every 10 hours of operation Daily 68 After the FIRST 50 hours of operation 68 Every 50 hours of operation Weekly 69 Every 250 hours of operation Monthly 69 Every 500 hours of operation Every th...

Page 7: ...h 79 Rear axle differential Check oil level 79 Rear axle pinion housing Checking the oil level 79 Rear axle planetary gears Check oil level 80 Drum Checking the oil level 80 Bolted joints Checking tightening torque 81 Rubber elements and fastening screws Check 81 Radiator Check Cleaning 82 Battery Checking the electrolyte level 82 Battery cell Electrolyte level 83 Maintenance 500h 85 Replacing the...

Page 8: ...el tank Cleaning 90 Hydraulic reservoir Draining 91 Rear axle differential Oil change 91 Rear axle pinion housing Oil change 92 Rear axle planetary gear Oil change 92 Maintenance 2000h 95 Hydraulic reservoir Oil change 95 Drum Oil change 96 Steering joint Check 96 ...

Page 9: ...ed CAUTION Marks a danger or hazardous procedure that can result in damage to the machine or property if the warning is ignored Safety information The safety manual supplied with the machine must be read by all roller operators Always follow the safety instructions Do not remove the manual from the machine The safety manual supplied with the machine must be read by all roller operators Always foll...

Page 10: ... other faults are detected Check the ground under the machine Leakages are more easily detected on the ground than on the machine itself THINK ENVIRONMENT Do not release oil fuel and other environmentally hazardous substances into the environment Always send used filters drain oil and fuel remnants to environmentally correct disposal THINK ENVIRONMENT Do not release oil fuel and other environmenta...

Page 11: ...ith the basic health and safety directives applicable for the machine in accordance with machinery directive 2006 42 EC and that it also complies with other directives applicable for this machine A Declaration of conformity is supplied with this machine which specifies the applicable directives and supplements as well as the harmonized standards and other regulations that are applied 3 ...

Page 12: ...Introduction ICA134 3EN2 pdf 2012 04 13 4 ...

Page 13: ...ly in sharp bends 8 Avoid driving across slopes Drive straight up or straight down the slope 8 Avoid driving across slopes Drive straight up or straight down the slope 9 When driving close to edges ditches or holes make sure that at least 2 3 of the drum width is on previously compacted material solid surface 9 When driving close to edges ditches or holes make sure that at least 2 3 of the drum wi...

Page 14: ...ons to the roller that could affect safety Changes are only to be made after written approval has been given by Dynapac 18 Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold See instructions in the STOP section 18 Avoid using the roller before the hydraulic fluid has reached its normal work...

Page 15: ...This angle has been measured on a hard flat surface with the machine stationary The steering angle was zero the vibration was switched OFF and all tanks were full Always take into consideration that loose ground steering the machine vibration on machine speed across the ground and raising the center of gravity can all cause the machine to topple at smaller slope angles than those specified here Th...

Page 16: ...Safety when operating ICA134 3EN2 pdf 2012 04 13 8 ...

Page 17: ...ade is secured by the locking pin 1 when driving with the blade in its raised position Always lower the blade to the ground before leaving or parking the roller Ensure always that the strike off blade is secured by the locking pin 1 when driving with the blade in its raised position Always lower the blade to the ground before leaving or parking the roller The strike off blade must be retracted to ...

Page 18: ...Safety Optional ICA134 3EN2 pdf 2012 04 13 10 ...

Page 19: ...es above 40 C 104 F For operation of the machine at higher ambient temperatures however maximum 50 C 122 F the following recommendations apply The diesel engine can be run at this temperature using normal oil However the following fluids must be used for other components Hydraulic system mineral oil Shell Tellus T100 or similar Other components that use transmission oil Shell Spirax AX 85W 140 or ...

Page 20: ... to avoid high pressure water entering the vent hole in the filler cap This could cause malfunctions such as the blocking of filters Never aim the water jet directly at the fuel tank cap This is particularly important when using a high pressure cleaner Never aim the water jet directly at the fuel tank cap This is particularly important when using a high pressure cleaner Fire fighting If the machin...

Page 21: ...l on the dead battery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage as the dead battery Check that the battery used for jump starting has the same voltage as the dead battery Fig Jump starting 1 2 3 4 Turn the ignition and all power consuming equipment off Switch off the engine on the machine which is providing ...

Page 22: ...Special instructions ICA134 3EN2 pdf 2012 04 13 14 ...

Page 23: ...on level of 2 5 m s specified in the same directive Limit is 5 m s Measured hand arm vibrations also were below the action level of 2 5 m s specified in the same directive Limit is 5 m s Noise level The noise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market on soft polymer material with vibration switched on and ...

Page 24: ...Technical specifications Noise Vibrations Electrical ICA134 3EN2 pdf 2012 04 13 16 ...

Page 25: ...D 2530 99 H1 Height with ROPS PD 2540 100 H1 Height with ROPS PD 2540 100 H2 Height without ROPS D 1810 71 H2 Height without ROPS D 1810 71 H2 Height without ROPS PD 1810 71 H2 Height without ROPS PD 1810 71 D Diameter drum 1000 39 D Diameter drum 1000 39 S Thickness drum sweep nominal 22 0 9 S Thickness drum sweep nominal 22 0 9 P Height pads PD 76 3 P Height pads PD 76 3 K1 Clearance tractor fra...

Page 26: ...ler 1494 59 O1 Overhang left frame side 62 2 O1 Overhang left frame side 62 2 O2 Overhang right frame side 62 2 O2 Overhang right frame side 62 2 R1 Turn radius external 3900 153 R1 Turn radius external 3900 153 R2 Turn radius internal 2460 97 R2 Turn radius internal 2460 97 W1 Width tractor section 1400 55 W1 Width tractor section 1400 55 W2 Width drum 1370 54 W2 Width drum 1370 54 18 ...

Page 27: ...D 4550 kg 10 100 lbs Service weight with ROPS EN500 PD 4750 kg 10 500 lbs Service weight with ROPS EN500 PD 4750 kg 10 500 lbs Service weight without ROPS D 4410 kg 9 730 lbs Service weight without ROPS D 4410 kg 9 730 lbs Service weight without ROPS PD 4610 kg 10 170 lbs Service weight without ROPS PD 4610 kg 10 170 lbs Fluid volumes Fluid volumes Fuel tank 117 0 liters 30 9 gal Fuel tank 117 0 l...

Page 28: ...Technical specifications Weights and volumes ICA134 3EN2 pdf 2012 04 13 20 ...

Page 29: ...OPS D 13 kg cm 73 pli Static linear load with ROPS and Ballast weight D 15 kg cm 84 pli Static linear load with ROPS and Ballast weight D 15 kg cm 84 pli Static linear load with ROPS PD Static linear load with ROPS PD Static linear load with ROPS and Ballast weight PD Static linear load with ROPS and Ballast weight PD Amplitude D 1 7 mm 0 067 in Amplitude D 1 7 mm 0 067 in Amplitude PD 1 5 mm 0 06...

Page 30: ...Technical specifications Working capacity ICA134 3EN2 pdf 2012 04 13 22 ...

Page 31: ...ery 12V 100Ah Alternator 12V 70A Alternator 12V 70A Fuses See the Electrical system section fuses Fuses See the Electrical system section fuses Tire Tire dimensions Tire pressure Tire Tire dimensions Tire pressure Std type 12 5 20 200 kPa 2 0kp cm2 29 psi Std type 12 5 20 200 kPa 2 0kp cm2 29 psi Tractor type 12 5 20 200 kPa 2 0kp cm2 29 psi Tractor type 12 5 20 200 kPa 2 0kp cm2 29 psi The tires ...

Page 32: ...0 330 370 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100 STRENGTH CLASS Metric coarse screw thread bright galvanized fzb Metric coarse thread zinc treated Dacromet GEOMET STRENGTH CLASS M thread 10 9 Oiled 10 9 Dry 12 9 Oiled 12 9 Dry M thread 10 9 ...

Page 33: ...imensions M16 500082 Bolt dimensions M16 500082 Strength class 8 8 Strength class 8 8 Tightening torque 190 Nm Tightening torque 190 Nm Hydraulic system Opening pressure MPa Opening pressure MPa Drive system 40 0 Drive system 40 0 Supply system 2 1 Supply system 2 1 Vibration system 23 0 Vibration system 23 0 Control systems 14 0 Control systems 14 0 Brake release 1 5 Brake release 1 5 25 ...

Page 34: ...Technical specifications General ICA134 3EN2 pdf 2012 04 13 26 ...

Page 35: ...1 Fig Operator platform 1 Machine plate The machine type plate 1 is attached to the front left side of the frame beside the steering joint The plate specifies the manufacturer s name and address the type of machine the PIN product identification number serial number service weight engine power and year of manufacture If the machine is delivered outside the EU there are no CE markings and on some m...

Page 36: ...k letter D No coding E Production unit F Serial number Engine plates The engine s type plate 1 is affixed to the right side of the engine and the EPA plate 2 is on the left The plate specifies the type of engine its serial number and the engine specification 2 1 Fig Engine 1 Type plate 2 EPA plate USA Please specify the engine serial number when ordering spares Refer also to the engine manual 28 ...

Page 37: ... fluid 4700904601 3 Warning Read instruction manual 4700903459 9 Lift point 4700357587 15 Sound power level 4700791275 3 Warning Read instruction manual 4700903459 9 Lift point 4700357587 15 Sound power level 4700791275 4 Handbook compartment 4700903425 10 Hoisting plate 4700904870 16 Warning Starting gas 4700791642 4 Handbook compartment 4700903425 10 Hoisting plate 4700904870 16 Warning Starting...

Page 38: ...danger zone 4700903459 Warning Instruction manual The operator must read the safety operation and maintenance instructions before operating the machine 4700903422 Warning Crush zone articulation drum Maintain a safe distance from the crush zone 4700908229 Warning Risk of crushing The articulation must be locked when lifting Read the instruction manual 4700903424 Warning Hot surfaces in the engine ...

Page 39: ...lic fluid level Hoisting plate Handbook compartment Master switch Hoisting plate Handbook compartment Master switch Hydraulic fluid Biological hydraulic fluid Tie down point Hydraulic fluid Biological hydraulic fluid Tie down point Lift point Tire pressure Sound power level Lift point Tire pressure Sound power level 31 ...

Page 40: ...Machine description Decals ICA134 3EN2 pdf 2012 04 13 32 ...

Page 41: ...ade 14 Driving lights 21 Strike off blade 15 Working lights 22 Control panel 15 Working lights 22 Control panel 16 Hazard flashers 31 Parking brake On Off 16 Hazard flashers 31 Parking brake On Off 17 Hazard beacon 32 Motor diagnostics control light serious fault 17 Hazard beacon 32 Motor diagnostics control light serious fault 18 Direction indicators 33 Motor diagnostics control light less seriou...

Page 42: ...king brake 5 Handbook compartment 26 Fuel level 5 Handbook compartment 26 Fuel level 6 Forward reverse lever 27 Water temperature engine 6 Forward reverse lever 27 Water temperature engine 7 Seat switch 28 Battery charging 7 Seat switch 28 Battery charging 8 Fuse box 29 Glow plug 8 Fuse box 29 Glow plug 9 Instrument cover 30 Hourmeter 9 Instrument cover 30 Hourmeter 10 Strike off blade 10 Strike o...

Page 43: ...tral position The further the lever is from the neutral position the higher the speed 6 Forward Reverse lever The lever must be in neutral to start the diesel engine The engine cannot be started if the lever is in any other position The forward reverse lever controls both the roller s driving direction and speed When the lever is moved forward the roller moves forward etc The roller s speed is pro...

Page 44: ...d 25 Warning lamp parking brake The lamp lights when the parking brake is activated 26 Fuel level Shows the fuel level in the diesel tank 26 Fuel level Shows the fuel level in the diesel tank 27 Warning lamp water temperature The light comes on if the water temperature is too high 27 Warning lamp water temperature The light comes on if the water temperature is too high 28 Warning lamp battery char...

Page 45: ...buzzer control panel 10A 6 Direction indicators hazard flashers 10A 3 Hazard beacon strike off blade 10A 7 Right direction indicators side blinkers 5A 3 Hazard beacon strike off blade 10A 7 Right direction indicators side blinkers 5A 4 Working lights 20A 8 Left direction indicators side blinkers 5A 4 Working lights 20A 8 Left direction indicators side blinkers 5A Main fuses Fig Engine compartment ...

Page 46: ...Direction indicators 1 k7 Direction indicators 2 K6 Stop lights 2 K6 Stop lights 1 2 Fig Operator station 1 Control unit ECU 2 Cover The control unit ECU 1 is located behind the cover 2 under the operator seat This control unit looks after the electrical drive control including vibration start stop 38 ...

Page 47: ...The entire roller is now supplied with power The engine hood must be closed by unlocked when operating so that the battery voltage can be quickly disconnected if necessary The engine hood must be closed by unlocked when operating so that the battery voltage can be quickly disconnected if necessary Operator s seat Adjusting 1 Fig Operator s seat 1 Length adjustment Adjust the operator s seat so tha...

Page 48: ... position 1 3 2 4 Fig Driver s seat 1 Seat belt 2 ROPS 3 Rubber element 4 Anti slip If a ROPS 2 Roll Over Protective Structure is fitted on the roller always wear the seat belt 1 provided and wear a protective helmet Replace the seat belt 1 if it shows signs of wear or has been subjected to high levels of force Replace the seat belt 1 if it shows signs of wear or has been subjected to high levels ...

Page 49: ...rd reverse lever 6 in neutral The engine can only be started when the lever is in neutral Turn the vibration switch 20 to the Off position position O In the event of high external temperature set the speed control 2 in idling position Low Preheating Turn the key to position II When the glow lamp 29 goes off after about 10 seconds turn the starter switch 1 to position 3c Release the starter as soon...

Page 50: ... temperature Fig Control panel 28 Charging lamp 24 Oil pressure lamp 25 Brake lamp 29 Glow plug lamp 28 29 24 25 Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Strike off blade Optional Fig Strike off blade 1 Lockin...

Page 51: ...ke sure that the area in front of and behind the roller is clear Carefully move the forward reverse lever 6 forwards or backwards depending on which direction of travel is required The speed increases as the lever is moved away from the neutral position The speed should always be controlled by using the forward reverse lever and never by changing the engine speed The speed should always be control...

Page 52: ...ound before using the blade Before driving make certain that the blade is in its uppermost position raised Inspect the condition of the ground before using the blade The Joystick 1 has five positions Middle Neutral position Reverse Lifting the blade Forward Lowering the blade Tilting Right Left Option Lower the blade to the ground before leaving or parking the roller Use the blade only when drivin...

Page 53: ...d reverse handle See illustration below Vibration Activation 4 Fig Forward Reverse lever 4 Switch vibration On Off Never activate vibration when the roller is stationary This can damage both the surface and the machine Never activate vibration when the roller is stationary This can damage both the surface and the machine Engage and disengage vibration using the switch 4 on the underside of the for...

Page 54: ...Operation Vibration ICA134 3EN2 pdf 2012 04 13 46 ...

Page 55: ... fitted with an Interlock it is necessary to sit down in the driver seat to restart the engine Normal braking 1 4 2 3 6 31 Fig Instrument panel 1 Key 2 Speed control 3 Emergency stop 4 Vibration On Off 6 Forward Reverse level 31 Parkering brake switch Press the switch 4 to switch off the vibration Move the forward reverse lever 6 to the neutral position to stop the roller Set the speed control 2 t...

Page 56: ...er the instrument cover 22 and lock it Parking Chocking the drums Fig Arrangement 1 Chock 1 Never disembark from the roller when the engine is running without pressing the parking brake Never disembark from the roller when the engine is running without pressing the parking brake Make sure that the roller is parked in a safe place with respect to other road users Chock the drums if the roller is pa...

Page 57: ...ter switch Before leaving the roller for the day switch the master switch 1 to the disconnected position and remove the handle This will prevent the battery discharging and will also make it difficult for unauthorized persons to start and operate the machine Also lock the hood to the engine compartment 49 ...

Page 58: ...Operating Stopping ICA134 3EN2 pdf 2012 04 13 50 ...

Page 59: ...e to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Remove the battery from the machine clean grease the cable connectors terminals and trickle charge the battery once a month The battery is otherwise maintenance free Air cleaner exhaust pipe Cover the air cleaner see under the heading Every 50 hours of operation or ...

Page 60: ...e tarpaulin and the ground If possible store the roller indoors and ideally in a building where the temperature is constant Steering cylinder hinges etc Grease the steering cylinder piston with conservation grease Grease the hinges on the doors to the engine compartment Grease both ends of the forward reverse control bright parts see under the heading Every 500 hours of operation 52 ...

Page 61: ...he stud in position with the locking pin 2 Weight refer to the hoisting plate on the roller 1 1 Fig Roller prepared for lifting 1 Hoisting plate Lifting the roller The machine s gross weight is specified on the hoisting plate 1 Refer also to the Technical specifications The machine s gross weight is specified on the hoisting plate 1 Refer also to the Technical specifications Lifting equipment such...

Page 62: ...ns below 2 2 1 1 Fig Propulsion pump 1 Adjusting bolts 2 2 Lock nuts 2 Alternative 1 Short distance towing with the engine running Depress the emergency parking brake knob and temporarily shut off the engine Chock the drum and tires to prevent the roller from moving Depress the emergency parking brake knob and temporarily shut off the engine Chock the drum and tires to prevent the roller from movi...

Page 63: ...re mechanically disengaged Rear axle brake The two brake release screws 1 are located on the front and back of the rear axle Brake disengagement Fig Brake disengagement 1 Brake release screw 2 O ring 3 Stop washer 1 2 3 Unscrew the brake release screws 1 and remove the stop washers 3 The screws must not be completely removed only unscrewed enough to remove the washers Fig Brake disengagement 1 Bra...

Page 64: ...le 1 in the left frame side Fig Cross section of brake housing 3 Bolt 4 Nut 5 Brake piston 3 4 5 Screw in the bolt 3 all the way as shown in the figure Now screw in the nut 4 so that it is flush with the washer and then an additional 0 5 0 75 turns holding the screw in place 3 The brake is now disengaged and the machine can be towed Reset the drum motor brake after towing Reset the drum motor brak...

Page 65: ...to alternative 1 or 2 on the preceding pages Restore the items for towing according to alternative 1 or 2 on the preceding pages Roller prepared for transport Fig Transport 1 Chock 2 Block up 3 Lashing wire 2 1 3 3 Lock the articulation before lifting and transporting Follow the instructions under the relevant heading Lock the articulation before lifting and transporting Follow the instructions un...

Page 66: ...Operating instructions Summary ICA134 3EN2 pdf 2012 04 13 58 ...

Page 67: ...rse lever with care 10 Drive the roller Operate the forward reverse lever with care 11 Test the brakes Remember that the braking distance will be longer if the roller is cold 11 Test the brakes Remember that the braking distance will be longer if the roller is cold 12 Use vibration only when the roller is in motion 12 Use vibration only when the roller is in motion 13 IN AN EMERGENCY Press the eme...

Page 68: ...Operating instructions Summary ICA134 3EN2 pdf 2012 04 13 60 ...

Page 69: ...arrival before delivery to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be immediately reported to the transport company Warranty The warranty is only valid if the stiplulated delivery inspection and the separate service inspection have been completed as per the warranty document and when the machine has been registered...

Page 70: ...Preventive maintenance ICA134 3EN2 pdf 2012 04 13 62 ...

Page 71: ...raulic reservoir 32 0 liters 8 4 gal Hydraulic reservoir 32 0 liters 8 4 gal Oil in hydraulic system 42 0 liters 11 1 gal Oil in hydraulic system 42 0 liters 11 1 gal Lubrication oil diesel engine 11 2 liter 11 8 qts Lubrication oil diesel engine 11 2 liter 11 8 qts Coolant diesel engine 10 0 liter 10 5 qts Coolant diesel engine 10 0 liter 10 5 qts Always use high quality lubricants and the amount...

Page 72: ...3 AX 80W 90 API GL 5 or equivalent Dynapac Gear Oil 300 P N 4812030756 5 litres P N 4812030117 20 litres P N 4812031574 209 litres Air temp 0 C 32 F above 40 C 104 F Shell Spirax AX 85W 140 API GL 5 or equivalent Air temp 0 C 32 F above 40 C 104 F Shell Spirax AX 85W 140 API GL 5 or equivalent GREASE SKF LGHB2 NLGI Klass 2 or equivalent for the articulated joint Dynapac Roller Grease 0 4kg P N 481...

Page 73: ...il filter Air filter Engine oil filter Air filter Hydraulic reservoir level Battery Hydraulic reservoir level Battery Hydraulic fluid filter Recycling Hydraulic fluid filter Recycling Transmission oil level Fuel filter Transmission oil level Fuel filter Drum oil level Coolant level Drum oil level Coolant level Oil for lubrication Oil for lubrication 65 ...

Page 74: ...Maintenance Lubricants and symbols ICA134 3EN2 pdf 2012 04 13 66 ...

Page 75: ...Drive belt alternator 5 Engine cover hinges 18 Steering cylinder 1 pc 31 Drive belt alternator 6 Hydraulic reservoir sight glass 19 Flywheel casing hydraulic pumps 32 Forward reverse lever 6 Hydraulic reservoir sight glass 19 Flywheel casing hydraulic pumps 32 Forward reverse lever 7 Bleeding filter 20 Wheel nuts 7 Bleeding filter 20 Wheel nuts 8 Hydraulic filter 1 pcs 21 Tires pressure 8 Hydrauli...

Page 76: ...ay Before starting up for the first time on that day 1 Check for free circulation of cooling air 1 Check for free circulation of cooling air 30 Check coolant level Refer to the engine manual 30 Check coolant level Refer to the engine manual 2 Check the engine oil level Refer to the engine manual 2 Check the engine oil level Refer to the engine manual 28 Refuel 28 Refuel 6 Check fluid level in hydr...

Page 77: ...e page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 23 Check oil level in rear axle planetary gearing 23 Check oil level in rear axle planetary gearing 22 Check the oil level in the rear axle pinion housing 22 Check the oil level in the rear axle pinion housing 15 Check the oil level in the drum 15 Check the oil level in the drum 30 Clean coolers 30 Clean ...

Page 78: ...ion Every six months Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 8 Change hydraulic fluid filter 8 Change hydraulic fluid filter 9 Drain the condensate from hydraulic reservoir 9 Drain the condensate from hydraulic reservoir 26 Drain condensate from fuel tank 26 Drain condensate from fuel tank 22 Change oil in rear a...

Page 79: ...ully opened position Check that the safety catch on the left side of the hood is in locked position Lock the hood in open position Lock the hood in open position Coolant level Check Fig Water tank 1 Max level 2 Min level 3 Filler cap 1 2 3 Check that level of the coolant is between the max and min marks Take great caution if the radiator cap must be opened while the engine is hot Wear protective g...

Page 80: ...el tank Filling Fig Filling with fuel 1 Filler pipe 1 Refuel daily with diesel fuel up to the lower edge of the filler pipe 1 Follow the engine manufacturer s specification with regard to the quality of diesel fuel Stop the diesel engine Short circuit press the filler gun against a non insulated part of the roller before filling and against the filler pipe 1 while filling Stop the diesel engine Sh...

Page 81: ...rgency stop 1 Start the engine The roller is now ready for operation Refer also to the section in the manual on operation Brakes Check Check operation of the brakes as follows Check operation of the brakes as follows Checking the parking brake Fig Instrument panel 1 Parkering brake switch 2 Parkering brake lamp 1 2 Drive the roller slowly forward Hold the steering wheel firmly and brace yourself f...

Page 82: ... hydraulic reservoir 1 Sight glass 1 The sight glass is located on the left side of the roller behind the tire Place the roller on a flat surface and check the fluid level in the sight glass If the level is too low top up with the type of hydraulic fluid specified in the lubricant specification 74 ...

Page 83: ...hed off and the emergency parking brake should be applied if not otherwise specified Scrapers Check adjustment Fig Scrapers 1 Scraper 2 Screws 3 Nuts 1 2 3 If necessary adjust the distance to the drum as follows the scraper is mounted on the underside of the rear cross beam Loosen the four screws 2 on the outside of the drum frame and the nuts on the inside of the 3 drum frame Adjust the scraper 1...

Page 84: ...t both of them have the same rolling radius This is necessary to ensure proper functioning of the limited slip differential in the rear axle Check the tightening torque on the wheel nuts 2 with 253 Nm 26 kpm Check both wheels and all nuts This only applies to a new machine or newly fitted wheels Check the safety manual that accompanies the roller before filling the tires with air Check the safety ...

Page 85: ...efitting the cover make sure that the dust valve is positioned downwards Air filter indicator Resetting 1 Fig Indicator 1 Button The air filter indicator is located on the filter or in its immediate vicinity The air filter indicator must be reset after replacing the air filter Press the button 1 on the top of the indicator to reset Backup filter Change Fig Air filter 1 Backup filter 1 Change the b...

Page 86: ...r edge of outlet pipe Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact Inspect the entire hose system all the way to the engine Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact Inspect the entire hose sys...

Page 87: ...is running Park on a level surface Block the wheels securely Wipe clean and remove the level plug 1 and check that the oil level reaches the lower edge of the plug hole Top off with oil to the right level if the level is low Use transmission oil according to the lubricant specification Clean and refit the plug Rear axle pinion housing Checking the oil level Fig Level check Pinion housing 1 Level F...

Page 88: ...ay on the rear axle s other planetary gear Drum Checking the oil level Figure Drum left side 1 Groove 2 Filler plug 3 Drain plug Magnetic plug 4 Level plug 1 2 3 4 Position the roller on a flat surface with the groove 1 on the inside of the drum aligned with the top of the drum frame Release the level plug 4 and unscrew until oil starts to run out through the plug hole If necessary release the fil...

Page 89: ... motor and the pump drive and that all the hydraulic components are tightened to the set tightening torque The above applies to new or replaced components only Rubber elements and fastening screws Check Fig Drum vibration side 1 Rubber element 2 Screws 1 2 Check all rubber elements 1 replace all of the elements if more than 25 of them on one side of the drum are cracked deeper than 10 15 mm 0 4 0 ...

Page 90: ...ble shoes 1 2 3 Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Open the engine hood The battery is located on the left side of the roller Wear safety...

Page 91: ...re topping the battery off with distilled water The electrolyte can otherwise freeze Check that the ventilation holes in the cell covers are not blocked and refit the covers Discard used batteries properly Batteries contain lead which is harmful to the environment Discard used batteries properly Batteries contain lead which is harmful to the environment Before carrying out any electric welding on ...

Page 92: ...Maintenance 250h ICA134 3EN2 pdf 2012 04 13 84 ...

Page 93: ...onoxide poisoning Ensue that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Replacing the fuel filter Fig Engine compartment 1 Fuel filter 1 Place a container underneath to collect fuel that runs out when the filter is released Place a container underneath to collect fuel that runs out when the filter is released Screw off the fuel filter 1 ...

Page 94: ...verse lever joints are best accessed via the compartment for the manual on the right side of the operator station Check the friction on the forward reverse lever The friction screws should be applied sufficiently hard that the forward reverse lever remains in the set position during operation The lever s 0 position is determined by the screw that grips in the groove on the axle between the lever I...

Page 95: ...aining warm fluid and oil Wear protective gloves and goggles Take great care when draining warm fluid and oil Wear protective gloves and goggles The oil plug 1 is most easily accessible from the underside of the engine and is fitted with a hose on the tractor frame Drain the oil when the engine is warm Place a receptacle that holds 15 liters 4 gal under the drain plug Change the engine oil filter ...

Page 96: ...Maintenance 500h ICA134 3EN2 pdf 2012 04 13 88 ...

Page 97: ...xide poisoning Ensue that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Hydraulic filter Replacement Fig Hydraulic reservoir 1 Filler cap Breather filter 1 Release the filler cap breather filter 1 so that any overpressure inside the reservoir is eliminated Check that the breather filter 1 is not clogged Air should be able to pass freely thr...

Page 98: ...d as this could damage the gasket First tighten the filter until its seal is in contact with the filter attachment Then turn an additional half revolution Do not tighten the filter too hard as this could damage the gasket Start the engine and check that there is no leakage of hydraulic fluid from the filter Check the fluid level in the sight glass and top up if necessary Ensue that there is good v...

Page 99: ...rk under the roller when the engine is running Park on a level surface Block the wheels securely Never work under the roller when the engine is running Park on a level surface Block the wheels securely Wipe clean and remove the filler level plug 1 and the drain plug 2 The drain plug 2 is on the back of the shaft Drain the oil into a container The volume is approx 4 5 liters 4 2 qts Save the oil an...

Page 100: ...ters 0 32 qts Save the oil and hand in to an environment friendly waste disposal station Save the oil and hand in to an environment friendly waste disposal station Replace the drain plug and top up with fresh oil to the correct level Replace the level filler plug Use transmission oil see the lubricant specification Rear axle planetary gear Oil change Fig Planetary gear drainage position 1 Plug 1 P...

Page 101: ... 1 Position the roller with the plug 1 in the planetary gear in the 9 o clock position Fill with oil to lower edge of level hole Use transmission oil See the lubrication specification Clean and refit the plug Check the fluid level in the same way on the rear axle s other planetary gear 93 ...

Page 102: ...Maintenance 1000h ICA134 3EN2 pdf 2012 04 13 94 ...

Page 103: ... bottom 1 Drain plug 1 Use a container to collect the used fluid The container should hold at least 45 liters 11 8 gal Observe caution when draining hot hydraulic fluid Wear protective gloves and goggles Observe caution when draining hot hydraulic fluid Wear protective gloves and goggles Place the container under the hydraulic reservoir Remove the drain plug 1 and allow the fluid to run down into ...

Page 104: ...o run out Take great care when draining warm fluids and oils Wear protective gloves and goggles Take great care when draining warm fluids and oils Wear protective gloves and goggles Save the oil and hand in to an environment friendly waste disposal station Save the oil and hand in to an environment friendly waste disposal station Clean and refit the drain plug 3 and fill with oil as per Drum Check...

Page 105: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden ...

Page 106: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden ...

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