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Installation, Operation and Service Manual 

 

LKP Series 

 

 

 

© 2016 DynAmp, LLC       

                       

Page 29 

041738 I

 

7.  MAINTENANCE & SPARE PARTS   

7.1  PERIODIC MAINTENANCE 

As is true with any electronic circuitry, proper maintenance will prolong the service life. 
DynAmp, LLC recommends the following program be performed at the recommended 
interval to prevent or detect damage to the LKP system and to ensure continuing high-
accuracy performance.  Always use appropriate measures to correct any problems found.  
Following the suggested maintenance schedule may assist in early diagnosis of 
problem(s) to minimize repairs and down time.   

IMPORTANT NOTE: 

Keep organized, accurate recorded data (forms, etc.) from each Periodic 
Maintenance.  This information may be invaluable in troubleshooting a malfunctioning 
LKP system. 

7.2  ANNUAL MAINTENANCE 

Perform the following steps at least once per year.  If LKP system equipment is exposed to 
outdoor temperatures, DynAmp, LLC recommends these steps be performed during the 
hottest time of the year.  

The following procedures should be performed at the recommended interval to prevent or 
detect damage to the LKP system and to ensure continuing high-accuracy performance.  
Use appropriate measures to correct any problems found. 

A.) Repeat voltage measurements given in "Magnetic Centering" procedure to ensure that 

no significant change has occurred from the data recorded at startup.  A large change 
in the amplifier output voltage of a given channel (compared to other channels) may 
indicate trouble in the channel.  If all channels change proportionally, then that might 
indicate a change in the bus current.  A lesser, but significant, change in a voltage 
measurement should be corrected by re-centering the head.  Remember that channel 
voltages will vary slightly depending on the ambient temperature of the head. 

B.) Measure and record the Hall device dc power supply voltage. 

C.) Visually inspect Measuring Head and interconnection cable for evidence of severe 

overheating or excessive corrosion.  Record any suspect conditions.  

D.) Inspect and touch-up the seals between the window insulation and the aluminum frame 

of the head.  Reseal as necessary. 

E.) 

Inspect & replace if required the gasket between the cable connector and the mating head 
connector. 

F.)  Inspect the condition of the pins and sockets and clean out any corrosion.  

G.) Visually inspect Metering Unit and signal converter(s) for evidence of severe 

overheating, or excessive corrosion.  Record any suspect conditions and take 
appropriate action. 

H.) Inspect all bolts on the head and torque any that might have come loose.  Observe 

proper torquing techniques and specs carefully. 

Summary of Contents for LKP-100

Page 1: ...z Road Phone 1 614 871 6900 www dynamp com Grove City Ohio 43123 USA Fax 1 614 871 6910 help dynamp com MODEL LKP 100 DIRECT CURRENT METERING SYSTEMS Installation Operation and Service Manual Manual I...

Page 2: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page ii 041738 I This Page is Intentionally Blank...

Page 3: ...hod of warranty repair correction will be determined by DynAmp at DynAmp s sole option Such warranty repair shall constitute a fulfillment of all DynAmp LLC liabilities in respect to said items and co...

Page 4: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page iv 041738 I This Page is Intentionally Blank...

Page 5: ...EN50081 2 utilizing method EN55011 Radiated and Conducted Emissions for Heavy Industrial Environments Class A EN50082 2 Radiated and Conducted Immunity Tests for Heavy Industrial Environments Safety...

Page 6: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page vi 041738 I This Page is Intentionally Blank...

Page 7: ...er s failure to comply with the rules and requirements provided in this manual Use of the equipment in a manner not specified by the manufacturer can impair the protection provided within GENERAL This...

Page 8: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page viii 041738 I This Page is Intentionally Blank...

Page 9: ...November 12 00 GMT to 21 00 GMT Europe Telephone 41 22 706 1446 Fax 41 22 706 1311 8 30 AM to 5 00 PM Central European Time From last Sunday in October to last Sunday in March 7 30 GMT to 16 00 GMT Fr...

Page 10: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page x 041738 I This Page is Intentionally Blank...

Page 11: ...lletins 04 00 27 34 Rev C Updated Accuracy Diagnostics Spare Parts section 04 02 iii 7 Rev D Updated Warranty and Installation paragraph 10 03 all Rev E Updated to DynAmp LLC 12 04 vii 1 32 34 Rev F U...

Page 12: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page xii 041738 I This Page is Intentionally Blank...

Page 13: ...5 4 MAGNETIC CONSIDERATIONS MEASURING HEAD 12 5 5 HEAD INSTALLATION 13 5 6 COMPLETING THE HEAD INSTALLATION 15 5 7 METERING UNIT INSTALLATION 16 5 8 METERING UNIT WIRING 18 5 9 INITIAL SYSTEM CHECKOUT...

Page 14: ...onal Layout 9 Figure 5 2 General Guidelines for Locating Measuring Heads 13 Figure 5 3 Proper Lifting Technique 15 Figure 6 1 Magnetic Null Detector Diagram 23 Figure 6 2 Functional Diagram of Four Ch...

Page 15: ...ad Make sure that the cables are disconnected from the head during installation The Measuring Heads are supplied with connector covers which must be used whenever the head cables are disconnected from...

Page 16: ...sult in intermittent operation and premature failure and will void the warranty Metering Unit enclosure doors and module covers must be present and remain closed at all times during operation to insur...

Page 17: ...ontainer or crate must provide adequate protection from precipitation rain snow ice and direct water contact Adequate shelter must be provided to prevent the accumulation of precipitation rain snow ic...

Page 18: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page 4 041738 I This Page is Intentionally Blank...

Page 19: ...m 3 3 METERING UNIT The Metering Unit is housed in a standard NEMA type enclosure An IP54 upgrade is available In addition to the electronic circuitry housed within smaller modular units the Metering...

Page 20: ...A current output of 1 Adc per 5 kA of bus current 4 A normally open N O contact for the Metering Unit over temperature alarm rated at 120 Vac 6 A 5 A normally closed relay contact for accuracy diagno...

Page 21: ...002 C Line Voltage Sensitivity 0 001 V 120V ac 0 0005 V 240V ac Measuring Head To Bus Isolation 12kVac for 1 minute with 25mm air gap See notes below Installation Category III Pollution Degree 2 Conti...

Page 22: ...Measuring Head 30 5 775 H x 46 1 1170 W NOTE The Measuring Head window insulation rating is directly proportional to the clearance of the head to the bus For instance a bus in direct contact with the...

Page 23: ...hese The complete system should be inspected for shipping damage at the earliest opportunity Visible damage must be reported to the carrier immediately Concealed damage not evident until the system is...

Page 24: ...sure should be applied to the part line F The head should be electrically insulated from the bus A 6mm minimum distance between the bus and window insulation should be maintained This will insure elec...

Page 25: ...frequent fluctuations The following precautionary measures must be taken to prevent damage and risk of shock Best option is to leave the cables connected between Metering Unit and Measuring Head Even...

Page 26: ...subtractive vector is larger than the vector set up by the bus current being measured the channel current will go to zero and try to reverse Since the LKP amplifiers can pass current in the forward d...

Page 27: ...een the parallel bus sections must be a minimum of 4a and the head should be centered between them If the head is to be installed on a T section of the bus it should be located a minimum distance of 4...

Page 28: ...unit failure 2 Check the mating faces of the Measuring Head Remove any dirt particles from the head part line insulation and multi conductor connector 3 Mount the Bottom half of the head on the floor...

Page 29: ...rform the ohmmeter tests in table 5 1 The tests are made from the open end of the cable the Metering Unit side Record these values for future reference NOTE You cannot get good ohmmeter readings if th...

Page 30: ...s can be 50 higher if head is hot and or cable length is longer than 30 feet 5 7 METERING UNIT INSTALLATION The location of the Metering Unit should be determined by the following factors 1 An indoor...

Page 31: ...20 21 240 550 Hall Signal Channel 2 22 23 240 550 Hall Signal Channel 3 24 25 240 550 Hall Signal Channel 4 26 27 240 550 Hall Signal Channel 5 32 36 600 800 Hall Current Channels 1 5 Cable to B Half...

Page 32: ...al circuit breaker or fuse with proper rating as required by local codes for branch circuit protection when wiring the mains circuit to this Metering Unit Each Metering Unit must have its own breaker...

Page 33: ...ntering Note 1 Low Readings A very low amplifier output voltage may be normal for certain channels however ripple can be as high as 3 V on a non operating full off channel Thus a very low reading i e...

Page 34: ...ge the horizontal positioning since the channel 1 voltage is not excessive and 2 an absolute balance between opposing channels is unnecessary Lowering the higher readings is more important than achiev...

Page 35: ...readings NOTE Although the channel voltages may vary widely with temperature extremes the accuracy will remain unaffected so long as each channel voltage falls within the limits of 3V to 40Vdc Channe...

Page 36: ...to the Metering Unit 2 Disconnect the top cable from the Measuring Head 3 Note the original position of the guide pins and guide sockets located at he corners of the connector Remove the guide pins a...

Page 37: ...e feedback field The Measuring Head contains many magnetic sensors and feedback coils Each set of sensors and the adjacent coils plus the associated amplifying section of the Metering Unit is termed a...

Page 38: ...tio of 5000 1 the bus current can be measured accurately by summing the independent feedback currents It I1 I2 I3 I4 Therefore the bus current is equal to 5000It Moving the Measuring Head with respect...

Page 39: ...h powers only the on board circuitry The first module in the Metering Unit also referred to as Module A contains a 12 Vdc power supply for the Hall devices 6 7 SYNC PLL AND RAMPS The Metering Unit emp...

Page 40: ...ers pin 2 and 1 of U203 for channel 1 These drivers are open collector outputs which drive the pulse transformers T203A and T203B for channel 1 The secondary of the pulse transformer develops a curren...

Page 41: ...l circuits and components are functioning properly This warning at low levels is most likely to occur if the metering system is associated with one of several rectifiers in the area The AD outputs ind...

Page 42: ...can reverse one or more channels in the head The accuracy indicators will show an error in those channels until the bus current level rises high enough to effectively turn on all channels 2 3Vdc is th...

Page 43: ...y problems found A Repeat voltage measurements given in Magnetic Centering procedure to ensure that no significant change has occurred from the data recorded at startup A large change in the amplifier...

Page 44: ...urer instructions CAUTION To avoid the risk of shock and electrocution always disconnect the AC power and head cables from the head before performing any cleaning or service operation on the Metering...

Page 45: ...air Note that a module B cannot be used to replace a module A but the reverse is true The LKP Series Measuring Heads require special repair procedures and materials However the heads are very reliable...

Page 46: ...ember 12 00 GMT to 21 00 GMT Europe Telephone 41 22 706 1446 Fax 41 22 706 1311 8 30 AM to 5 00 PM Central European Time From last Sunday in October to last Sunday in March 7 30 GMT to 16 00 GMT From...

Page 47: ...ernal Magnetic Field Errors replaces TEC727 9907 LKP LKB LKP and LKB Sensor Mounting Guidelines and Restrictions 9905 LKP LKB Recommended Calibration Intervals for LKP or LKB High Current Systems 9904...

Page 48: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page 34 041738 I This Page is Intentionally Blank...

Page 49: ...cy Diagnostics 07A109083 Schematic LKP Accuracy Diagnostic Board 05B109034 Outline and Mounting LKP 100 Measuring Head 02C108200 Outline and Mounting LKP Series 10 16 Channel Metering Unit 02D107892 A...

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