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Installation, Operation and Service Manual 

 

LKP Series 

 

 

 

© 2016 DynAmp, LLC       

                       

Page 27 

041738 I

 

6.12  ACCURACY DIAGNOSTICS  (OPTIONAL) 

 “ACCURACY DIAGNOSTICS” (AD) is a system that assures the user that most internal 
circuits are operating properly and it is also a diagnostic tool.  It is made up of a number of 
circuits, monitoring conditions of many of the critical components, circuits and connections 
within the current monitoring system.  The AD subsystem provides relay contacts for the 
user to connect to his remote warning indicator.  The AD diagnostic light emitting diodes 
on each Metering Unit module indicates proper operation of associated circuits.  On some 
larger systems a red warning light mounted on the enclosure door provides a simple visual 
warning (refer to wiring diagram for this feature). 

The AD indicates the feedback circuits are functioning properly and the system’s power 
supplies are within specifications.  More specifically, this indicates the following conditions 
exist: 

1.  All channels have a core magnetic flux null: 

a. 

All components in the circuits appear to be operating normally. 

b. 

Input fields are of the expected polarity. 

c. 

Input magnetic flux appears balanced by feedback flux. 

2.  Power supplies are operating within acceptable ranges. 

a. 

Mains input power is on. 

b. 

Hall plate sensor power supply output is correct. 

With unidirectional LKP measurement systems, it is possible that the AD circuits will give a 
warning indication when the system is operated at low rectifier current level, even though 
all circuits and components are functioning properly.  This warning at low levels is most 
likely to occur if the metering system is associated with one of several rectifiers in the area. 

The AD outputs indicate the present condition, having only a short time delay from an 
instantaneous condition.  Although the AD does not monitor every possible error condition, 
it is an effective means of giving the user continual assurance of signal reliability.   

A. 

If the “Diagnostics Relay” is O.K. and the green LED indicators are all on: 
Continue operating normally. 

B. 

If the “Diagnostics Relay” indicates a warning and one or more green 
indicators are off: 

This indicates there may be measurement errors.  Consequently the metering system 
should not be in full, automatic control of the rectifier.   The AD relay contact output is not 
intended to be the only monitor protecting the power rectifiers. Primarily, it is expected that 
the customer wants to take immediate action to prevent unsafe operation.   Unsafe 
operation could result if the metering system is in the rectifier control loop and it 
erroneously produces a significantly lower output than is true.  This might cause the 
rectifier control circuit to inappropriately increase the power output, perhaps to overload 
levels for either the power supply or the process.  So, if the metering system is in the 
control loop and the “Accuracy Diagnostics” indicates a potential problem, the following 
actions are recommended:  FIRST- Lock out control actions that could drive the rectifier 
output higher and SECOND-alert the operator. 

Basically, each module inside the Metering Unit has four channel LEDs and 2 power 
supply monitoring LEDs.  The following is a description of their functionality: 

Summary of Contents for LKP-100

Page 1: ...z Road Phone 1 614 871 6900 www dynamp com Grove City Ohio 43123 USA Fax 1 614 871 6910 help dynamp com MODEL LKP 100 DIRECT CURRENT METERING SYSTEMS Installation Operation and Service Manual Manual I...

Page 2: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page ii 041738 I This Page is Intentionally Blank...

Page 3: ...hod of warranty repair correction will be determined by DynAmp at DynAmp s sole option Such warranty repair shall constitute a fulfillment of all DynAmp LLC liabilities in respect to said items and co...

Page 4: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page iv 041738 I This Page is Intentionally Blank...

Page 5: ...EN50081 2 utilizing method EN55011 Radiated and Conducted Emissions for Heavy Industrial Environments Class A EN50082 2 Radiated and Conducted Immunity Tests for Heavy Industrial Environments Safety...

Page 6: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page vi 041738 I This Page is Intentionally Blank...

Page 7: ...er s failure to comply with the rules and requirements provided in this manual Use of the equipment in a manner not specified by the manufacturer can impair the protection provided within GENERAL This...

Page 8: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page viii 041738 I This Page is Intentionally Blank...

Page 9: ...November 12 00 GMT to 21 00 GMT Europe Telephone 41 22 706 1446 Fax 41 22 706 1311 8 30 AM to 5 00 PM Central European Time From last Sunday in October to last Sunday in March 7 30 GMT to 16 00 GMT Fr...

Page 10: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page x 041738 I This Page is Intentionally Blank...

Page 11: ...lletins 04 00 27 34 Rev C Updated Accuracy Diagnostics Spare Parts section 04 02 iii 7 Rev D Updated Warranty and Installation paragraph 10 03 all Rev E Updated to DynAmp LLC 12 04 vii 1 32 34 Rev F U...

Page 12: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page xii 041738 I This Page is Intentionally Blank...

Page 13: ...5 4 MAGNETIC CONSIDERATIONS MEASURING HEAD 12 5 5 HEAD INSTALLATION 13 5 6 COMPLETING THE HEAD INSTALLATION 15 5 7 METERING UNIT INSTALLATION 16 5 8 METERING UNIT WIRING 18 5 9 INITIAL SYSTEM CHECKOUT...

Page 14: ...onal Layout 9 Figure 5 2 General Guidelines for Locating Measuring Heads 13 Figure 5 3 Proper Lifting Technique 15 Figure 6 1 Magnetic Null Detector Diagram 23 Figure 6 2 Functional Diagram of Four Ch...

Page 15: ...ad Make sure that the cables are disconnected from the head during installation The Measuring Heads are supplied with connector covers which must be used whenever the head cables are disconnected from...

Page 16: ...sult in intermittent operation and premature failure and will void the warranty Metering Unit enclosure doors and module covers must be present and remain closed at all times during operation to insur...

Page 17: ...ontainer or crate must provide adequate protection from precipitation rain snow ice and direct water contact Adequate shelter must be provided to prevent the accumulation of precipitation rain snow ic...

Page 18: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page 4 041738 I This Page is Intentionally Blank...

Page 19: ...m 3 3 METERING UNIT The Metering Unit is housed in a standard NEMA type enclosure An IP54 upgrade is available In addition to the electronic circuitry housed within smaller modular units the Metering...

Page 20: ...A current output of 1 Adc per 5 kA of bus current 4 A normally open N O contact for the Metering Unit over temperature alarm rated at 120 Vac 6 A 5 A normally closed relay contact for accuracy diagno...

Page 21: ...002 C Line Voltage Sensitivity 0 001 V 120V ac 0 0005 V 240V ac Measuring Head To Bus Isolation 12kVac for 1 minute with 25mm air gap See notes below Installation Category III Pollution Degree 2 Conti...

Page 22: ...Measuring Head 30 5 775 H x 46 1 1170 W NOTE The Measuring Head window insulation rating is directly proportional to the clearance of the head to the bus For instance a bus in direct contact with the...

Page 23: ...hese The complete system should be inspected for shipping damage at the earliest opportunity Visible damage must be reported to the carrier immediately Concealed damage not evident until the system is...

Page 24: ...sure should be applied to the part line F The head should be electrically insulated from the bus A 6mm minimum distance between the bus and window insulation should be maintained This will insure elec...

Page 25: ...frequent fluctuations The following precautionary measures must be taken to prevent damage and risk of shock Best option is to leave the cables connected between Metering Unit and Measuring Head Even...

Page 26: ...subtractive vector is larger than the vector set up by the bus current being measured the channel current will go to zero and try to reverse Since the LKP amplifiers can pass current in the forward d...

Page 27: ...een the parallel bus sections must be a minimum of 4a and the head should be centered between them If the head is to be installed on a T section of the bus it should be located a minimum distance of 4...

Page 28: ...unit failure 2 Check the mating faces of the Measuring Head Remove any dirt particles from the head part line insulation and multi conductor connector 3 Mount the Bottom half of the head on the floor...

Page 29: ...rform the ohmmeter tests in table 5 1 The tests are made from the open end of the cable the Metering Unit side Record these values for future reference NOTE You cannot get good ohmmeter readings if th...

Page 30: ...s can be 50 higher if head is hot and or cable length is longer than 30 feet 5 7 METERING UNIT INSTALLATION The location of the Metering Unit should be determined by the following factors 1 An indoor...

Page 31: ...20 21 240 550 Hall Signal Channel 2 22 23 240 550 Hall Signal Channel 3 24 25 240 550 Hall Signal Channel 4 26 27 240 550 Hall Signal Channel 5 32 36 600 800 Hall Current Channels 1 5 Cable to B Half...

Page 32: ...al circuit breaker or fuse with proper rating as required by local codes for branch circuit protection when wiring the mains circuit to this Metering Unit Each Metering Unit must have its own breaker...

Page 33: ...ntering Note 1 Low Readings A very low amplifier output voltage may be normal for certain channels however ripple can be as high as 3 V on a non operating full off channel Thus a very low reading i e...

Page 34: ...ge the horizontal positioning since the channel 1 voltage is not excessive and 2 an absolute balance between opposing channels is unnecessary Lowering the higher readings is more important than achiev...

Page 35: ...readings NOTE Although the channel voltages may vary widely with temperature extremes the accuracy will remain unaffected so long as each channel voltage falls within the limits of 3V to 40Vdc Channe...

Page 36: ...to the Metering Unit 2 Disconnect the top cable from the Measuring Head 3 Note the original position of the guide pins and guide sockets located at he corners of the connector Remove the guide pins a...

Page 37: ...e feedback field The Measuring Head contains many magnetic sensors and feedback coils Each set of sensors and the adjacent coils plus the associated amplifying section of the Metering Unit is termed a...

Page 38: ...tio of 5000 1 the bus current can be measured accurately by summing the independent feedback currents It I1 I2 I3 I4 Therefore the bus current is equal to 5000It Moving the Measuring Head with respect...

Page 39: ...h powers only the on board circuitry The first module in the Metering Unit also referred to as Module A contains a 12 Vdc power supply for the Hall devices 6 7 SYNC PLL AND RAMPS The Metering Unit emp...

Page 40: ...ers pin 2 and 1 of U203 for channel 1 These drivers are open collector outputs which drive the pulse transformers T203A and T203B for channel 1 The secondary of the pulse transformer develops a curren...

Page 41: ...l circuits and components are functioning properly This warning at low levels is most likely to occur if the metering system is associated with one of several rectifiers in the area The AD outputs ind...

Page 42: ...can reverse one or more channels in the head The accuracy indicators will show an error in those channels until the bus current level rises high enough to effectively turn on all channels 2 3Vdc is th...

Page 43: ...y problems found A Repeat voltage measurements given in Magnetic Centering procedure to ensure that no significant change has occurred from the data recorded at startup A large change in the amplifier...

Page 44: ...urer instructions CAUTION To avoid the risk of shock and electrocution always disconnect the AC power and head cables from the head before performing any cleaning or service operation on the Metering...

Page 45: ...air Note that a module B cannot be used to replace a module A but the reverse is true The LKP Series Measuring Heads require special repair procedures and materials However the heads are very reliable...

Page 46: ...ember 12 00 GMT to 21 00 GMT Europe Telephone 41 22 706 1446 Fax 41 22 706 1311 8 30 AM to 5 00 PM Central European Time From last Sunday in October to last Sunday in March 7 30 GMT to 16 00 GMT From...

Page 47: ...ernal Magnetic Field Errors replaces TEC727 9907 LKP LKB LKP and LKB Sensor Mounting Guidelines and Restrictions 9905 LKP LKB Recommended Calibration Intervals for LKP or LKB High Current Systems 9904...

Page 48: ...Installation Operation and Service Manual LKP Series 2016 DynAmp LLC Page 34 041738 I This Page is Intentionally Blank...

Page 49: ...cy Diagnostics 07A109083 Schematic LKP Accuracy Diagnostic Board 05B109034 Outline and Mounting LKP 100 Measuring Head 02C108200 Outline and Mounting LKP Series 10 16 Channel Metering Unit 02D107892 A...

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