Dynamatic 015-000248-2002, Instruction Manual

Page: 19 / 68

EC-2000-CES MANUAL
19
6.4 Hardware Jumper & Potentiometer Setup
a. Jumpers and Potentiometers on Clutch Driver Board 015-001201-0012
Table 2: Clutch Control Board Programmable Jumpers Default Settings in Green
Notes: **Remove Jumper J5 for 135 Amp Clutch Rating
**Remove Jumper J6 for 67 Amp Brake Rating
* Jumpers J7, J8, J15, J16 must all be in “A” or “B” Position
Table 3: Follower Set Point Jumper Settings
(**Set Point For CES Control)
Wire Jumpers W1 & W2 connect internal SCR’s. Cut for H.P. & CES controls
W3 connects fly back diode disabling Inversion. Cut if inversion is required.
Potentiometers:
R4 -- Measure TP1(-) to TP4(+) -- Adjust R4 for 5Volts +- .1
R29 -- SCR Pulse Position
R100 --Torque Limit – Not Used on CES Controller
Clutch Control Board Layout
JUMPER PARAMETER POSITION “A” POSITION “B”
J2 Follower Operation
(Not Used on CES Control)
Pulse Pickup
(TB2-17)
Tach. Generator
(TB2-18 & 19)
J3 Process Feedback
(Not Used on CES Control)
0 TO

20VDC 0 TO

5,

10V
J4 Speed Control Feedback From Resolver
(TB2-2)
Tach. Generator
(TB1, G1 & G2)
J5 Clutch Current Feedback Scaling** 72 AMP (or less) Output 100 Amp Output
J6 Brake Current Feedback Scaling** 36 AMP (or less) Output 50 Amp Output
J7* Gating Pulse Train Standard and High
Power Controls
CES Press Drive
Control Only
J8* Sync Bias Standard and High
Power Controls
CES Press Drive
Control Only
J11 Clutch Gating Circuit Standard Control
On Board Pulse Xfmr
CES & High Power Control
Off Board Pulse Xfmr
J13 Clutch Current Feedback Circuit Standard Control
On-Board LEM’s
CES & High Power Control
Off-Board LEM’s
J14 Brake Current Feedback Circuit Standard Control
On-Board LEM’s
CES & High Power Control
Off-Board LEM’s
J15* Sync Bandwidth Standard and High
Power Controls
CES Press Drive
Control Only
J16* Sync Bandwidth Standard and High
Power Controls
CES Press Drive
Control Only
SIGNAL
JUMPER
J9 J10
0 –10 VDC** A A
0 -5 VDC A B
4 – 20 MADC B B
8 – 40 MADC B A