dymax BlueWave MX-275 User Manual Download Page 1

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BlueWave

MX-275 Emitter

User Guide

Line Pattern Flood-Curing Emitters



Instructions for Safe Use



Setup and Operation



Maintenance



Spare Parts & Accessories

Summary of Contents for BlueWave MX-275

Page 1: ...BlueWave MX 275 Emitter User Guide Line Pattern Flood Curing Emitters Instructions for Safe Use Setup and Operation Maintenance Spare Parts Accessories ...

Page 2: ...ng systems optimize the speed of automated assembly allow for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product it...

Page 3: ...ty Considerations 6 Dymax UV Light Curing System Safety Considerations 6 Product Overview 9 Description of BlueWave MX 275 Emitter 9 Unpacking 10 Parts Included 10 Installation 10 Mounting Connection 11 Operation 12 Troubleshooting Maintenance 13 Product Cleaning and Care 14 Glass Window Replacement 14 Compatible Devices 15 Spare Parts Accessories 16 Specifications 17 Warranty 18 Index 19 ...

Page 4: ...nswers to your questions before using the equipment Where to Get Help Dymax Customer Support and Application Engineering teams are available by phone in the United States Monday through Friday from 8 00 a m to 5 30 p m Eastern Standard Time You can also email Dymax at info dymax com Contact information for additional Dymax locations can be found on the back cover of this user guide Additional reso...

Page 5: ...handling and use of light curable formulations obtain and read the SDS for each product Dymax includes an SDS with each adhesive sold In addition fluid product SDS can be requested through our website Safety Symbol Index The following symbols are displayed on BlueWave MX Series systems Please see below for their meanings Refer to Equipment Manual Before Operating Equipment Warning Use Caution When...

Page 6: ... to unshielded product WARNING Possibly hazardous optical radiation emitted from this product Do not look directly at the light energy emitting from the unit Eye injury may result WARNING Surface of light emission optics is very hot after continuous use of MX Series emitters Do not touch the glass window Touching this surface can result in burns Please allow the optic to cool for 10 minutes before...

Page 7: ...ctive a cloudless summer day will typically exceed 3 mW cm2 of UVA light and also include the more dangerous UVB light primarily responsible for sun tans sun burns and skin cancer Checking the Workstation The human eye cannot detect pure UV light only visible light A radiometer should be used to measure stray UV light to confirm the safety of a UV light curing process A workstation that exposes an...

Page 8: ... Film Translucent UV blocking flexible urethane films can be used to quickly create workstation shielding This UV blocking flexible urethane film is available from Dymax call for assistance High Temperature Surfaces Surfaces exposed to high intensity curing energy may rise in temperature The intensity distance exposure time cooling fans and composition of the surface can all affect the rise in sur...

Page 9: ...ttern flood curing system with a 5 mm x 50 mm 0 2 in x 2 in active curing area Emitters are available in 365 385 and 405 nm wavelengths The emitter is air cooled using an axial fan The emitter can be mounted using one of two hole patterns in the housing body Figure 2 Emitter Components Cooling Air Intake Air Exhaust Interconnect Cable Connection Point Status LED Emitting End ...

Page 10: ... from your order contact your local Dymax representative or Dymax Customer Support to resolve the problem Parts Included LED Emitter Assembly User Guide Installation The BlueWave MX 275 emitter is part of the MX series curing system family of products and requires connection to a controller via an interconnect cable for proper operation Important Information Do not connect any components while pow...

Page 11: ...the emitter to an MX series controller ensure proper strain relief to prevent pinching or kinking of the interconnect cable The cooling air intake on top of the unit must be free flowing Do not cover The exhausting air vents located on the side of the emitter must be given at least 1 mm of clear space from obstructions for safe use When used in array format 1 mm of clear space between units must b...

Page 12: ...temperature warning on the controller Always verify proper light shielding is in place prior to starting to process using the emitter The green status LED on the top of the unit may be observed directly to indicate the emitter is commanded to be on WARNING Looking directly at the high intensity light emitted by the BlueWave MX series emitters can result in eye injury To prevent eye injury never lo...

Page 13: ...ting on Admin screen should match the desired input trigger channel LED head is not connected to the correct port channel Verify that the head is connected to the desired port channel BlueWave MX 275 LED suddenly stops producing light Over temperature shutdown was triggered Verify alarms Footswitch defective Activate unit using the front control panel Replace the footswitch if the unit operates fr...

Page 14: ...ould be replaced Do not use compressed air to removed particle debris inside the emitter as it may damage the high speed cooling fan Glass Window Replacement If the glass window in your BlueWave MX 275 emitter becomes broken or contaminated and needs to be replaced Dymax offers a glass window replacement kit PN 43362 Follow the instructions below for proper replacement 1 Before starting disconnect...

Page 15: ...ining plate removed in Step 3 6 Locate and place the O rings into the emitter nose pockets prior to installing the glass retaining plate 7 Assemble the two screws removed in Step 2 and lightly tighten Compatible Devices Item Part Number Controllers BlueWave MX Series 2 Channel Controller Power Supply US 43185 BlueWave MX Series 4 Channel Controller Power Supply US 43182 Emitters BlueWave MX 275 Re...

Page 16: ...tter Glass Replacement Kit 43362 Personal Protection Equipment Three Sided Acrylic Shield 41395 Protective Goggles Green 35286 Protective Goggles Gray standard model included with unit 35285 Face Shield 35186 Radiometer Dymax ACCU CAL 50 LED Radiometer 40505 Stands Array Stand 43070 Emitter Mounting Stand 42390 ...

Page 17: ... purchase date Operating Environment 10 to 40 C 50 F to 104 F Measured using a Dymax ACCU CAL 50 LED Radiometer w 3mm aperture prototype This is preliminary intensity data for reference tests using flood mode without an aperture will yield different results Note At the time of release of this manual the ACCU CAL 50 LED radiometer is being revised to support a fixturing aperture device with special...

Page 18: ...uipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FRO...

Page 19: ...placement 14 Help 4 Installation 10 Maintenance 13 Mounting Connection 11 Operation 12 Parts List 10 Product Overview 9 Safety 5 Safety of UV Light Bright Visible Light 8 High Temperature Surfaces 8 UV Exposure 6 Spare Parts 16 Specifications 17 Spectral Output 17 Support 4 Troubleshooting 13 Unpacking 10 UV Exposure 6 UV Light Shielding 8 Warranty 18 ...

Page 20: ...performance testing and evaluation by offering equipment trial rental and leasing programs to assist in such testing and evaluations MAN093 11 20 2018 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Europe GmbH 49 611 962 7900 info_de dymax com www dymax de Dymax Engineering Adhesives Ireland Ltd 353 21 ...

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