Durr EcoGun AA MAN 2 P Operating Manual Download Page 5

Page: 5 / 46

Operating Manual

EcoGun AA MAN 2 P

Version: 01



as of: 09/2014

5 / 46

6.12

Fault Elimination .................................................................................... 22

Service/Maintenance ........................................................................... 24

7.1

Cleaning ................................................................................................. 25

7.1.1

Cleaning Agents .............................................................................................. 25

7.1.2

Notes on the Cleaning ..................................................................................... 26

7.1.3

Lubrication ....................................................................................................... 26

7.2

Cleaning of parts .................................................................................... 27

7.2.1

Cleaning of spray tip Ref. 001248-U8 ............................................................. 27

7.2.2

Cleaning of filter ............................................................................................... 28

7.3

Replacement of parts ............................................................................. 29

7.3.1

Replacement of needle .................................................................................... 29

7.3.2

Replacement of inverted cup seal ................................................................... 29

7.3.3

Replacement of valve ...................................................................................... 30

7.3.4

Replacement of spray tip 001248-U8 .............................................................. 30

7.3.5

Replacement of gasket .................................................................................... 30

Disposal ................................................................................................ 32

Technical Data ...................................................................................... 33

9.1

Connection Values ................................................................................. 33

9.2

Overpressure ......................................................................................... 33

9.3

Air Consumption .................................................................................... 33

9.4

Workplace-Specific Sound Pressure Level ............................................ 35

9.5

Material consumption ............................................................................. 36

9.6

Spare Parts List ..................................................................................... 36

9.6.1

General ............................................................................................................ 36

9.7

Spare Parts ............................................................................................ 42

Contacts & Hotlines ............................................................................. 43

Summary of Contents for EcoGun AA MAN 2 P

Page 1: ...www durr com OPERATING MANUAL EcoGun AA MAN 2 P Version 01 as of 09 2014 ...

Page 2: ...Kapitel 00_Intro Copy right 21 mod_1362556028335_20 docx 296788 1 TRANSLATION OF THE ORIGINAL OPERATING MANUAL Manufacturer Dürr Systems GmbH Application Technology Carl Benz Str 34 D 74321 Bietigheim Bissingen Tel 49 0 7142 78 0 ...

Page 3: ...lization and communication of its contents is not allowed unless expressly granted Any violations will oblige to compensation All rights reserved for the case of the granting of a patent or utility pattern registration Ende der Liste für Textmarke Copyright ...

Page 4: ...2 4 Grounding 11 2 5 Material and Air Hoses 11 2 6 Cleaning 12 2 7 Handling of Liquids Paints and Enamels 12 3 Transportation and Storage 13 3 1 Transportation 13 3 2 Storage 13 4 Description of Function 14 5 Commissioning 15 6 Operation 16 6 1 Operational Checks 16 6 2 Air connection 16 6 3 Material connection 16 6 4 Operation of the high pressure spray gun 17 6 5 Flat jet regulation 17 6 6 Trigg...

Page 5: ...7 7 2 2 Cleaning of filter 28 7 3 Replacement of parts 29 7 3 1 Replacement of needle 29 7 3 2 Replacement of inverted cup seal 29 7 3 3 Replacement of valve 30 7 3 4 Replacement of spray tip 001248 U8 30 7 3 5 Replacement of gasket 30 8 Disposal 32 9 Technical Data 33 9 1 Connection Values 33 9 2 Overpressure 33 9 3 Air Consumption 33 9 4 Workplace Specific Sound Pressure Level 35 9 5 Material co...

Page 6: ...duct ends up with a third party this operating manual must accompany it All tasks described in this manual must only be performed by qualified personnel Any work that is not described in this operating manual must only be performed by the manufacturer Every user of this product must read and understand this manual prior to operation Dürr Systems GmbH does not accept any liability for damages or in...

Page 7: ...death or a severe injury W A R N I N G Danger of severe injuries The orange Warning safety note indicates that there is risk present that could potentially result in severe injury C A U T I O N Danger of injuries The yellow Caution safety note indicates that there is risk present that could result in injury A T T E N T I O N Danger of material damage and production delay or downtime The blue Atten...

Page 8: ... gun may only be operated in the range of application intended by Dürr Systems GmbH The spray gun may only be operated with components that are suited for the operation with the systems and have been authorized by Dürr Systems GmbH The spray gun must not be equipped and operated with components of other manufacturers if their use was not clarified explicitly with Dürr Systems GmbH In case of quest...

Page 9: ... as of 09 2014 9 46 1 4 Continuing Documentation Also refer to the following documentation when operating the device Operating manuals for other components within the installation Material Safety Data Sheets MSDS for the coating materials Pos 6 CCP SG_EcoGun EcoGun AS MAN Grav ity Feed 02 02 Sicherheit 37 mod_1402401038015_20 docx 472742 12222222 1 ...

Page 10: ... are wearing antistatic gloves when painting This allows a grounding through the spray gun handle Follow all local rules concerning the paint mist suction and ensure that these are available at the workplace and are operated properly Ensure that material and air hoses are available and are used that are laid out for the corresponding working pressure Ensure that personal protection outfit is avail...

Page 11: ...agent note down which paint and or cleaning agent you have used and you consult a doctor immediately 2 4 Grounding Due to the high flow velocity of the paint and the air electrostatic charges may occur at the device These may cause spark or flame formation in case of discharge Ensure that the device is grounded during every spraying process and ground the workpieces to be coated All persons inside...

Page 12: ...y into a closed tank when cleaning the device with solvent 2 7 Handling of Liquids Paints and Enamels When preparing and processing paints and when cleaning the device observe all processing rules by the manufacturers of the used paints solvents and cleaning agents When painting and preparing and cleaning wear the stipulated protection outfit goggles protective clothes protective gloves skin prote...

Page 13: ... 3 1 Transportation If damage is present upon receipt of the component contact Dürr refer to chapter 11 Contacts Hotline Pos 8 CCP Übergreife nde Kapitel 0302 Lage rung 33 mod_1394793517476_20 docx 429129 2 1 3 2 Storage Environmental conditions in the storage area Temperature 10 C 40 C Humidity 35 90 Pos 9 CCP SG_EcoGun EcoGun AS MAN Grav ity Feed 04_Funkt 37 mod_1402401494265_20 docx 472949 1 1 ...

Page 14: ...tion Fig 1 Paint spray gun Pos Designation Ref no A Spray tip 001248 U8 B Air Cap 001248 U2 C Lock nut 001248 4 D Trigger 001248 U4 E Locking piece 001240 7 F Insert filter 001233 75 G Air regulation 001248 U6 H Round jet regulation 001240 U5 I Regulation screw 001236 5 J Security bolt 001237 3 K Swivel air connection G1 4 001133 U11 L Material connection 001248 U7 B C D E A F L H G I K J ...

Page 15: ...Attach air hose to connection K Attach material hose to connection L Before the first use flush the material supply inclusive nozzle with solvent respectively cleaning agent Material flow and spray pattern depend on the size of the spray nozzle the viscosity of material and the material pressure Pos 11 CCP SG_EcoGun Übe rgre ifend 1002 Betrieb 29 mod_1384944709997_20 docx 400370 12 1 ...

Page 16: ...tions are correct The air cap is clean The atomizer is clean Pos 12 CCP SG_EcoGun EcoGun AS MAN Gravity Feed 08_Bedien 37 mod_1402401346281_20 docx 472903 222255233 1 6 2 Air connection Swivel air connection 1133 U11 connecting thread G Air supply for flat jet air cap and round jet air Clean and dry air increases the spraying quality and extends the life span of your high pressure spray gun 6 3 Ma...

Page 17: ...e spraying procedure by turning trigger lock 90 upwards Note In order to avoid a drop formation at the spray gun keep the pre air valve 1 2 sec open after spraying 6 5 Flat jet regulation The atomization air is regulated with the air regulation ref 1248 U6 Right Turn less air low atomization Left Turn more air high atomization Pos 13 CCP SG_EcoGun EcoGun AS MAN Gravity Feed 08_02_Betrieb_Pistführu...

Page 18: ...adjustment to round jet Counter clockwise rotation more air high adjustment to round jet 6 8 Adjustment of atomization air cap Put pump pressure at 0 release trigger Ref 1248 U4 completely pressure of hose relieves b Secure spray gun by a 90 clockwise rotation of the safety lever Ref 1237 3 c Release lock nut Ref 1248 4 by hand d Put atomization cap Ref 1248 U2 into required position e Tighten loc...

Page 19: ...Operating Manual Dürr Systems GmbH EcoGun AA MAN 2 P Chyba Pomocí karty Domů použijte u textu který se má zde zobrazit styl Überschrift 1 Version 01 as of 09 2014 19 46 Illustration 2 Air cap adjustment ...

Page 20: ... EcoGun AA MAN 2 P Chyba Pomocí karty Domů použijte u textu který se má zde zobrazit styl Überschrift 1 Version 01 as of 09 2014 20 46 6 9 Spray Gun guidance The paint spray gun must always be held at a 90 angle to the painting surface ...

Page 21: ...the filter should not be bigger than the nozzle size 6 11 Adjustment of pre air a Unscrew breech ring cap Ref 1240 7 and take out needle b Release needle carrier Ref 1248 13 with screw wrench SW 6 to counter hold needle end Ref 1248 14 c Adjust needle More pre air screw out needle Less pre air screw in needle d Fixate needle by tightening needle carrier Ref 1248 13 to counter hold the needle end R...

Page 22: ... n g Filter of gun clogged Viscosity too high Too low material pressure Clean the filter Water down the paint Increase air inlet pressure of the pump 2 Ir re g ul ar je t Airless nozzle clogged Filter of gun clogged Nozzle to wide or worn out Viscosity to high No or not enough atomizer air Air slits dirty Atomizer air pressure to high or too Replace nozzle Clean the filter Insert new nozzle Open r...

Page 23: ... a y g u n st ill s pr a y s w h e n cl o si n g Seal washer or needle ball worn out Needle spring has lost stress Needle seal too strong thus needle can not be moved through the spring Needle and needle sealing dirty Change parts Replace spring Change sealings 4 S pr a y g u n le a k s p ai nt o Needle seal worn Packing gland is not installed tight enough Replace sealings Tighten packing gland ...

Page 24: ... worn Valve defective Replace spring no 1136 20 Change valve sealing Change valve 6 S pr a y g u n h a s n o or to lit tl e pr e ai r Pre air stroke screw not properly adjusted Adjust pre air A regular cleaning and maintenance increases the service life of the spray gun We offer expert service for the general overhaul on our premises Pos 16 CCP Übergre ifende Kapitel 08 Wartung Instandhaltung 29 m...

Page 25: ... injuries Do not smoke in the working area Do not ignite any fire and no open flame in the working area W A R N I N G Danger of injury When working with cleaning materials harmful vapors may develop Observe the manufacturer s notes by all means Only use cleaning agents approved by the paint manufacturer for the used paints or the purging agent that is used in the painting installation A T T E N T ...

Page 26: ...cleaning Purge the spray gun immediately after the use with the cleaning agent appertaining to the paint Purge until the cleaning agent emerges clean from the spray gun Only use cloths and soft brushes Do not use any compressed air Compressed air can press soilings into the openings of the spray gun and influence the function Do not bring purging agent on the spray gun with pressure Do not use any...

Page 27: ...ant thinner for the paint in question cleaner In this case it is necessary to scavenge the spray gun with thinner with the assistance of the feeding pump until the cleaner leaves the gun clear Never immerse the paint spray gun in the cleaning agent 7 2 1 Cleaning of spray tip Ref 001248 U8 Adjust the pump pressure at 0 bar release trigger Ref 1248 U4 completely pressure of hose relieves Secure spr...

Page 28: ...e Put pump into a pressure less condition Depending on the paint tube see spare parts drawing Release paint hose part Ref 1248 U7 with a screw wrench SW17 Attention Make sure to support the upper paint hose part of the paint tube by clamping it with an additional screw wrench SW 11 Unscrew the filter downwards out of the paint tube Clean the filter with a brush no wire brush Mounting of parts vice...

Page 29: ... 2 Replacement of inverted cup seal o Dismantle needle according to point 7 3 1 o Dismantle trigger 1248 U4 by loosening trigger screw 1248 33 remove trigger axle 1248 17 o Screw out tightening nut 1240 9 o Pull out complete connection piece 1248 3 to the front Attention Between connection piece 1248 3 and gun body there are for sealing purposes one o ring 104 0018 and two sealings 1240 63 o Unscr...

Page 30: ...se rotation of the safety lever 1237 3 Remove the lock nut 1248 4 by hand Take off nozzle set 1248 U2 to the front side Push out nozzle carrier from nozzle set backwards Deposit nozzle carrier complete in cleaning fluid respectively install another nozzle carrier complete according to these steps vice versa Cleaning needle for nozzle order number 00345 44 o Replace if necessary seal 1240 58 Assemb...

Page 31: ...elease packing gland 1248 12 Unscrew breech ring cap 1240 7 and take off needle piece complete with springs and pressing discs pull out backwards Unscrew sealing retaining screw by using socket wrench SW 10 and replace in connection with sealing ring 1240 25 At the same time check the ball on needle piece 1248 U3 Mounting of the parts according to these steps vice versa ...

Page 32: ...r the media and operating materials Collect used medium and operating materials for disposal according to the local regulations Adhere to the work and environmental protection regulations valid on site Prevent waste from getting into the environment Pos 20 CCP SG_EcoGun EcoGun AS MAN Gravity Feed 12_Entsorg 37 mod_1402401316410_20 docx 472880 1 The spray gun is not subject to any special disposal ...

Page 33: ...ve pressures of 10 12 bar 143 170 psi at the air supply and higher pump pressures above 250 bar 3 556 psi material pressure there is no danger of the destruction of the high pressure spray gun Positive pressure in the material area are compensated by automatic release of the paint needle Note Leaving spraying material 9 3 Air Consumption Air consumption of the high pressure paint spray gun air reg...

Page 34: ...ystems GmbH EcoGun AA MAN 2 P Chyba Pomocí karty Domů použijte u textu který se má zde zobrazit styl Überschrift 1 Version 01 as of 09 2014 34 46 cbm h 115 0 l min 3 0 bar 11 1 cbm h 185 0 l min 3 0 bar 9 2 cbm h 154 0 l min ...

Page 35: ...9 4 Workplace Specific Sound Pressure Level Technical equipment Noise emission of spray gun with air regulation 1248 U6 adjusted fully on max Circular jet Flatstream 1 0 bar 67 dB A 1 0 bar 69 dB A 1 5 bar 71 dB A 1 5 bar 74 dB A 2 5 bar 78 dB A 2 5 bar 79 dB A Pos 22 CCP SG_EcoGun EcoGun AS MAN Gravity Feed Ersatzteilliste 37 mod_1401695674581_20 docx 470677 1222255 1 ...

Page 36: ...rial throughput values with following conditions Operating pressure 100 bar Nozzle size 0 23 mm Material viscosity 45 sec DIN 4 mm 20 Material throughput approximately 0 26 l min 9 6 Spare Parts List 9 6 1 General Designation Refer ence No O Ring 3 5 x 1 0 VITON 0001 04 0018 O Ring 7 0 x 1 0 VITON 0001 04 0019 O Ring 4 0 x 1 2 VITON 0001 04 0020 O Ring 12 x 1 5 VITON 0001 04 0022 Sealing 0011 33 4...

Page 37: ...1 36 21 Valve pin complete 0011 36 U14 Valve 0012 30 17 Sealing 0012 33 9 Washer 0012 33 26 Screw 0012 33 28 Insert filter red 50 µm 295 msh 0012 33 74 Insert filter yellow 100 µm 150 msh 0012 33 75 Insert filter white 180 µm 80 msh 0012 33 76 Insert filter 0012 33 45 Sealing 0012 33 49 Compression washer large 0012 35 13 Compression washer small 0012 35 14 Regulation screw 0012 36 5 Prong ring ZA...

Page 38: ...7 3 Locking piece 0012 40 7 Tightening nut 0012 40 9 Sealing ring 0012 40 25 Sealing 0012 40 58 Sealing 0012 40 63 Regulation screw complete 0012 40 U5 Connection piece 0012 48 3 Lock nut 0012 48 4 Seal washer 0012 48 9 Inverted cup seal 0012 48 10 Distance gland 0012 48 11 Packing gland 0012 48 12 Needle carrier 0012 48 13 Needle end 0012 48 14 Locking screw 0012 48 16 Lever axle 0012 48 ...

Page 39: ...ter nut 0012 48 18 Paint tube upper part 0012 48 19 Paint tube connection 0012 48 26 Holding bow 0012 48 28 Compression spring 0012 48 29 Valve packing gland 0012 48 32 Flat head screw 0012 48 33 Hexagon nut 0012 48 34 Reduction nipple 0012 48 36 Bushing 0012 48 39 Paint tube 0012 48 40 Paint tube lower part 0012 48 41 Compression spring 0012 48 43 Atomizer air cap 0012 48 U2 ...

Page 40: ...48 U4 Sealing retaining screw 0012 48 U5 Air regulation 0012 48 U6 Material connection NPSM 0012 48 U7 Düsenträger VZ please state size 0012 48 U8 Material connection swivel M16 x 1 5 0012 48 U9 Material connection swivel G 0012 48 U10 Paint tube NPSM 0012 48 1 U2 Repair set 0003 45 172 Gasket set 0003 45 173 Pos 23 CCP SG_EcoGun EcoGun AS MAN Gravity Feed explosion2 37 mod_1401889427422_20 docx 4...

Page 41: ...H EcoGun AA MAN 2 P Chyba Pomocí karty Domů použijte u textu který se má zde zobrazit styl Überschrift 1 Version 01 as of 09 2014 41 46 Pos 24 CCP Übergre ifende Kapitel 1003 Ersatzteile m it Ex 31 mod_1392286500573_20 docx 420182 2 1 ...

Page 42: ...re parts Dürr Systems GmbH will refuse any and all liability and guarantee for damages arising from the use of foreign spare parts A T T E N T I O N Spare parts in explosive areas In explosive areas only use spare parts that have been approved for the respective ex zones Original spare parts by Dürr Systems GmbH meet the requirements of the ATEX directives Should you have any questions please cont...

Page 43: ...bohlander durr com Spare parts Tel 49 6188 787 46 Fax 49 6188 787 87 Petra bohlander durr com Parts repair Tel 49 6188 787 46 Fax 49 6188 787 87 Petra bohlander durr com Ecopaint training Tel 49 6188 787 48 Fax 49 6188 787 87 Markus pavelic durr com France Dürr Systems S AS Address Immeuble Gaia 9 Parc Ariane Boulevard des Chenes 78280 Guyancourt France Telephone 33 1 81 88 01 40 Great Britain Dür...

Page 44: ...ddress C Agricultura 39 Nave 30 Pol Ind E 08840 Viladecans Barcelona Spain Russia OOO Dürr Systems RUS Address Oruzheyny Lane 15A 125047 Moscow Russia Telephone 7 495 741 00 51 Telefax 7 495 741 00 52 E Mail durr durr msk ru America Brazil Dürr Brasil Ltda Address CEP 04691 903 São Paulo SP Rua Arnaldo Magniccaro 500 Brazil Telephone 55 11 56 33 35 54 Mexico Dürr de México S A de C V Address Aveni...

Page 45: ...ngineering Shanghai Corp Ltd Address 22 23F Xingyuan Technology Building 418 Guiping Road Shanghai China 200233 China Telephone 86 21 62 19 37 19 India Dürr India Pvt Ltd Address Srinivas Towers II Floor No 5 Cenotaph Road Teynampet Chennai 600 018 India Telephone 91 124 40 75 56 4 Japan Dürr Japan K K Address 3 8 8 Nisso No 16 Bldg Shin Yokohama Kohoku Ku Yokohama 222 0033 Japan Telephone 81 45 4...

Page 46: ...jte u textu který se má zde zobrazit styl Überschrift 1 Version 01 as of 09 2014 46 46 Africa South Africa Dürr South Africa Pty Ltd Address 24 Worraker Street Newton Park Port Elizabeth 6045 South Africa Telephone 27 41 39 35 40 0 Document no Version as of Released Table of Contents ...

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