DUROMAX XP13000HXT User Manual Download | Manualshive

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TROUBLESHOOTING

This section of the manual is to help you troubleshoot problems with your generator.

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Summary of Contents for XP13000HXT

Page 1: ...ave made every effort to ensure the accuracy of the information in this manual We reserve the right to change this product at any time without prior notice 5800 Ontario Mills Pkwy Ontario CA 91764 USA www duromaxpower com Call our Customer Care Team Toll Free 8 5 pm PST Mon Fri 844 DUROMAX XP13000HXT U S E R M A N U A L ...

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Page 3: ...r Using Natural Gas 36 Starting the Generator Using Recoil Start 40 Starting the Generator Using Remote Start 42 Starting the Generator 4 Shipping Braces 21 Wheel Kit Installation 22 Connect the Battery 24 Adding Oil 25 Adding Gasoline 26 Grounding the Generator 27 High Altitude Operation 27 Generator Setup AC Usage 46 Connecting a Load to the Generator 48 Using the Digital Multimeter 50 Using the...

Page 4: ...58 Spark Plug Maintenance 60 Emptying the Gas Tank 62 Cleaning the Fuel Filter Cup 64 Storage and Transportation 65 Specifications 66 76 Basic Troubleshooting 68 Changing Inspecting the Carbon Brushes 69 Changing Inspecting the AVR 71 Wiring Diagram 74 Maintenance and Care Warranty Troubleshooting 9 80 Contact Information ...

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Page 6: ...daily lives Inevitability when disaster strikes and we are left without power for a prolonged period of time our way of life is put at risk This is by far the most critical time for reliable portable power DUROMAX FOR WORK On the job site portable power allows you the ability to get work done in remote locations when traditional power sources are usually unavailable Equipment like table saws sande...

Page 7: ...simple we are committed to Powering Everyone Anywhere Engines that are certified to comply with U S EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems EM Engine Modifications and TWC Three Way Catalyst if so equipped STOP Please do not return to the store DuroMax representatives are...

Page 8: ...st can exceed 150 F 65 C Do not touch hot surfaces Pay attention to warning labels on the generator denoting hot parts of the machine Allow generator to cool several minutes after use before touching engine or areas which heat during use The safety alert symbol is used with one of the safety words DANGER WARNING or CAUTION to alert you of hazards Please pay attention to these hazard notices both i...

Page 9: ...rn the fuel valve to the off position and disconnect the spark plug WARNING This generator produces a powerful voltage which can result in electrocution ALWAYS ground the generator before using it see the Grounding the Generator portion of the PREPARlNG THE GENERATOR FOR USE section The generator should only be plugged into electrical devices either directly or with an extension cord NEVER connect...

Page 10: ...bove safety notices please familiarize yourself with the safety and hazard markings on the generator GENERAL SAFETY PROCEDURES DANGER DO NOT OVERFILL THE GAS TANK OVERFILLING CAN RESULT IN A FIRE EXPLOSION OR DEATH 1 5 10 ...

Page 11: ...DON T TOUCH CAUTION HIGH TEMPERATURE DANGER HOT EXHAUST KEEP SAFE DISTANCE DON T TOUCH BURN RISK CARBON MONOXIDE SAFE DISTANCE GENERAL SAFETY PROCEDURES 11 ...

Page 12: ...tor for your home the CO Alert tests the air for to keep you safe and healthy CO Detected If dangerous carbon monoxide levels are detected Generators are very convenient but they can also be very dangerous All fuel burning appliances and equipment release a poisonous gas called carbon monoxide Carbon monoxide also known as CO can be dangerous for humans and pets even in small amounts because it bl...

Page 13: ...utely mandatory to keep your family safe from carbon monoxide But there s even more you can do By educating yourself about all carbon monoxide risks you ll be better prepared to protect your family from this colorless odorless threat Visit takeyourgeneratoroutside com for more information ...

Page 14: ...ice in the future If you have a paper receipt staple it here for easy reference If you purchased the unit online save the email receipt where you can access it and record your details here for convenience in the future Purchase Date ____________________________________________ Order Number ____________________________________________ Retailer Name _____________________________________________ Seri...

Page 15: ...OMPONENTS The Quick Start of your generator is the minimum necessary setup that will get you going as soon as possible Be sure to read the instructions starting on page 25 for full setup instructions 15 ...

Page 16: ...gs meters and circuit breakers 6 Handles Long handles allow maneuvering across any surface 7 Battery 12V DC Battery that powers the Electric Start System 8 Oil Fill and Dipstick Use to add or check the oil 9 Gas Type Fuel selection switch to choose Gas Propane or Natural Gas 10 LPG NG Inlet Provides a regulated LPG NG Fuel supply to the engine 11 Fuel Type Fuel selection switch to choose Gas Propa...

Page 17: ...120 240V 4 Prong Twist Lock Use to connect electrical devices that run 120 or 240 Volt 60Hz single phase AC current NEMA L14 30 21 120V 3 Prong GFCI Receptacle Use to connect electrical devices that run 120 Volt 60Hz single phase AC current NEMA 5 20 22 120V 3 Prong Twist Lock Use to connect electrical devices that run 120 Volt 60 Hz single phase AC current L5 30 23 CO Alert Shuts down the engine ...

Page 18: ...ollowing items are included with your generator Note Actual tools may differ in appearance or design from the image shown Double Sided Screw Driver Oil Funnel w Hose Spanner Spark Plug Wrench Phillips and slot blade screwdriver used for generator maintenance Used to add oil to the generator without messy spills Assorted wrenches used in generator maintenance and assembly 10mm 12mm 13mm 15mm and 17...

Page 19: ...GENERATOR SETUP Proper setup of your generator will get you going as soon as possible while making sure you and your equipment are safe and cared for 19 ...

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Page 21: ...VER attempt this if you have put fuel or oil in the generator 1 Step 1 Remove Shipping Braces Remove braces The shipping brace prevents engine movement during shipment Flip the generator over and remove the brightly colored brace between the motor and the frame and the wood brace under the generator 2 21 Note Shipping braces can be thrown away They will not be needed again ...

Page 22: ...al Install wheels a Place the wheels onto the axles 4 Install wheel axles a Place the smallest washer onto the wheel axle bolts b Insert wheel axle bolts through the frame and secure with the provided nut and wrenches 2 GENERATOR SETUP CONTINUED Install inside wheel washers a Place one of the large washers onto the axles 3 22 ...

Page 23: ...the brackets on the frame using the provided bolts and nuts Do not overtighten the handles it will prevent free movement 7 Install cotter pins a Place the cotter pin through the hole at the end of the axle and bend it out to secure the wheel 6 Flip over assembled a Flip generator over onto its wheels and support brackets 8 ...

Page 24: ...ive battery cable above and behind the battery One side is connected to ground and the other end needs to be connected to the battery b Route the free end to the negative battery terminal 2 Connect the negative cable a Push the black rubber boot up the wire to expose the connector b Using the screwdriver and wrench from the toolkit securely connect the free end of the battery cable to the negative...

Page 25: ...ervice life a Make sure the generator is on a level surface b Unscrew the oil filler dipstick cap from the engine c Using a funnel add the appropriate amount of oil into the crankcase You will know the crankcase is full when the oil level has reached the lower lip of the opening you have just poured the oil into d Replace the oil filler cap Step 4 Adding Oil Engine oil recommended SAE 10W 30 Visco...

Page 26: ...s smoothly use only FRESH UNLEADED GAS WITH AN OCTANE RATING OF 87 OR HIGHER Never use an oil gasoline mixture Never use old gas Avoid getting dirt or water in the fuel tank Gas can age in the tank and make it hard to start up the generator in the future Never store generator for extended periods of time with fuel in the tank Model Number XP13000HXT Gas Tank Capacity 8 3 US gal 31L DANGER DO NOT O...

Page 27: ...at differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can be improved by specific modifications to the carburetor If you always operate your generator at altitudes above 3 000 feet 900 meters have a dealer perform this carburetor modification This engine when operated at high altitude with the carburetor modifications ...

Page 28: ...e center of the left hand panel b Use Teflon pipe tape around the threads of the quick connect c Securely thread the included right angle quick connect to the inlet port d Quick connect inlet should face to the left side when tightened e It is suggested to have your natural gas plumber assemble and test the quick connect for leaks before use ...

Page 29: ...e are still steps you should take to prepare it for operation each time you use it IMPORTANT At this point you should be familiar with the procedures described in the first portion of this section entitled GENERATOR SETUP If you have not yet read this section go back and read it now ...

Page 30: ...e oil filler dipstick cap c With a dry cloth wipe the oil off of the stick on the inside of the cap d Insert the dipstick as if you were replacing the cap and then remove it again There should now be oil on the stick If there is no oil on the stick or oil only at the very end of the stick you should add oil until the engine crankcase is filled see Adding Oil portion of the Maintenance section e Be...

Page 31: ...the gas level Optional DANGER DO NOT OVERFILL THE GAS TANK OVERFILLING CAN RESULT IN A FIRE EXPLOSION OR DEATH 1 5 WARNING Gasoline and gasoline fumes are highly flammable Do not fill the tank near an open flame Always allow the engine to cool for several minutes before refueling DO NOT overfill the fuel tank Fuel expands when shaken or heated ALWAY leave 11 2 space or more at the top of the tank ...

Page 32: ...he fuel switch is located on the left front panel Rotate the switch to the PROPANE GASOLINE position to turn on the gas supply The fuel switch is located on the left front panel Rotate the switch to the GASOLINE position to turn on the gas supply 2 4 Turn battery switch ON The battery switch is located on the top center of the main power panel Turn the switch ON to allow power to the push button s...

Page 33: ...generator The push button start is located on the left side of the main power panel Press the button for 1 second and release to start the generator 6 Turn breaker ON connect The breaker is located on the right side of the front power panel Flip the breaker up to allow the power to flow to the receptacles Connect your devices to the receptacles on the front panel Start with the largest loads first...

Page 34: ...to propane Connectpropanehose Turn fuel type to propane The fuel switch is located on the left front panel Rotate the switch to the Propane position to turn on the fuel supply The propane inlet is located on the left hand front panel to the right of the fuel switch Securely connect the propane hose to the inlet The fuel switch is located on the left front panel Rotate the switch to the Natural Gas...

Page 35: ...ated on the top center of the main power panel Turn the switch OFF to prevent the unit from trying to idle down before the engine is warmed up 6 Start the generator The push button start is located on the left side of the main power panel Press the button for 1 second and release to start the generator 8 Connectpropanetank Screw the open ACME nut connection to your propane tank and turn the tank o...

Page 36: ...to natural gas Connect hose Turn fuel type to natural gas The fuel switch is located on the left front panel Rotate the switch to the Natural Gas position to turn on the fuel supply The quick connect inlet is located on the left hand front panel to the right of the fuel switch Securely connect the hose to the inlet The fuel switch is located on the left front panel Rotate the switch to the Natural...

Page 37: ...urn the switch ON to allow power to the push button start 7 Turn idlecontrolOFF The idle control is located on the top center of the main power panel Turn the switch OFF to prevent the unit from trying to idle down before the engine is warmed up 6 Start the generator The push button start is located on the left side of the main power panel Press the button for 1 second and release to start the gen...

Page 38: ...minutes 3 If the propane gas leaks shut off the LPG NG supply first and then quickly unplug or turn off any electrical devices powered by the unit 4 When stopping the engine unplug or turn off any electrical devices turn off the main circuit breaker and then turn off the LPG NG Supply After the engine has stopped turn the Battery Switch to the OFF position CAUTION Start Button will not operate if ...

Page 39: ... formation of hydrates or ice is known to occur piping should be protected against freezing The termination of hard piping must include a sediment trap where condensate is not likely to freeze A minimum of one accessible approved manual shutoff valve shall be installed in the fuel supply line within 6 ft 180 cm of the generator You must install a manual fuel shut off valve in the interior of the b...

Page 40: ...propane see steps 2 5 on pg 34 If using natural gas see steps 2 5 on pg 36 Please note Starting on LPG NG will be very difficult using the recoil start 2 40 Turn battery switch ON The battery switch is located on the top center of the main power panel Turn the switch ON to allow power to the push button start 4 Turn idle control OFF The idle control is located on the top center of the main power p...

Page 41: ... located on the right side of the front power panel Flip the breaker up to allow the power to flow to the receptacles Connect your devices to the receptacles on the front panel Start with the largest loads first 8 Close choke The choke lever is located above the air filter to the left of the recoil start Slide the lever to the right to cut the air supply and allow more gas into the engine to start...

Page 42: ...ing gasoline see step 2 on pg 32 If using propane see steps 2 5 on pg 34 If using natural gas see steps 2 5 on pg 36 2 Turn battery switch ON The battery switch is located on the top center of the main power panel Turn the switch ON to allow power to the push button start 4 Turn idle control OFF The idle control is located on the top center of the main power panel Turn the switch OFF to prevent th...

Page 43: ... on the front panel Start with the largest loads first 6 Syncing the remote If the remote control loses connection to the generator A Press and hold the red sync button on the right side of the control panel back cover under the frame panel for 3 seconds until lit B Press the STOP Button on the remote The red light will blink C Press the START Button on the remote The red light will blink D Press ...

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Page 45: ... still steps you should take to prepare it for operation each time you use it IMPORTANT At this point you should be familiar with the procedures described in the first portion of this section entitled GENERATOR SETUP if you have not yet read this section go back and read it now 45 ...

Page 46: ... the generator If this number exceeds the rated wattage of the generator DO NOT connect all these devices Select a combination of electrical devices which has a total rated wattage lower than or equal to the rated wattage of the generator Fuel Source Rated Running Wattage Surge Peak Wattage Gasoline 10500 13000 Propane 9500 12000 Natural Gas 8500 10000 46 You may connect electrical devices running...

Page 47: ...ectric drill 600 900 Television 500 0 Deep freezer 500 800 Garage door opener 480 600 Stereo 400 0 Box fan 300 600 Clock radio 300 0 Security system 180 0 DVD player 100 0 Common light bulb 75 0 CAUTION The generator can only run at its surge wattage capacity for a very short time Connect only electrical devices requiring a rated running wattage equal to or less than the rated wattage of the gener...

Page 48: ...Y be connected to the 240V receptacle Plug in devices Turn breaker on Turn on connected devices Plug in devices to the appropriate receptacle When using the generator balance the load as closely as possible Placing more load on one side of the circuit will reduce the breaker trip period Flip the circuit breaker up to the on position to allow power to the receptacles Start or turn on appliances sta...

Page 49: ...ble below for recommended cords based on the power requirement of the electrical device DEVICE REQUIREMENTS WIRE GAUGE BY LENGTH ft AMPS WATTS 120 240V 10 25 50 100 150 5 600 1200 18 16 14 12 10 10 1200 2400 16 14 12 12 10 15 1800 3600 14 14 12 12 10 20 2400 4800 12 12 12 10 10 25 3000 6000 12 10 10 10 8 30 3600 7200 10 10 10 8 NR 40 4800 9600 8 8 6 6 NR 50 6000 12000 6 6 6 NR NR NR NOT RECOMMENDE...

Page 50: ...the right hand side of the control center 3 V F T Display Display rotates between Voltage The voltage currently produced by the generator in volts Frequency The frequency currently produced by the generator in Hz and Time The number of hours the engine has been run 2 Load Gauge 3 V F T Display 1 Gas Gauge USING THE GENERATOR CONTINUED Using the digital multimeter 50 ...

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Page 52: ... using intermittent loads like power tools and air compressors The idle control feature is designed for gasoline only use 1 Idle Control Usage WARNING Power is unusable when idle control is engaged DO NOT use the idle control function when using the generator for backup house power Idle control function will cause massive fluctuations in voltage and hertz Low amperage loads may not trigger the idl...

Page 53: ...aintenance and storage of your generator are essential to ensure trouble free use when you need it By following the maintenance and care requirements you can keep your generator running smoothly and efficiently for years to come 53 ...

Page 54: ...LACE SPARK ARRESTOR CLEAN IDLE SPEED CHECK ADJUST VALVE CLEARANCE CHECK ADJUST COMBUSTION CHAMBER CLEAN 500 HOURS FUEL TANK FILTER CLEAN FUEL TUBE CHECK EVERY 24 MO REPLACE IF NECESSARY TO BE PERFORMED AT MONTHS INDICATED OR HOUR INTERVAL WHICHEVER COMES FIRST 54 WARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously inju...

Page 55: ...MAINTENANCE LOG Date Generator Hours Maintenance Performed 55 ...

Page 56: ... the oil filler dipstick cap c With a dry cloth wipe the oil off of the stick on the inside of the cap d Insert the dipstick as if you were replacing the cap and then remove it again There should now be oil on the stick If there is no oil on the stick or oil only at the very end of the stick you should add oil until the engine crankcase is filled see Adding Oil portion of the Maintenance section e...

Page 57: ...to an approved oil disposal container Contact your local auto parts store for information on oil disposal 2 Replace drain plug Replace the oil drain plug and tighten with a 12mm hex wrench 3 57 Worn out or dirty oil does not cool the generator properly and can lead to catastrophic engine damage In addition to regular oil changes it is necessary to drain the oil from the crankcase if it has become ...

Page 58: ...se less air to enter the engine or dirty air to enter the engine causing overheating and engine wear MAINTENANCE AND CARE CONTINUED Cleaning the air filter 58 Remove the filter cover screw Remove filter cover Clean out filter casing Remove the filter cover screw Remove the filter cover and the sponge like element from the casing Wipe the dirt from inside the empty air cleaner casing 1 2 3 ...

Page 59: ...lace the cover 7 Washcleanerelement Wash the sponge like elements in household dish detergent and warm water 4 Drycleanerelement Pat dry on a dry cloth and allow the elements to dry completely 5 6 Addengineoiltoelements Soak the dry elements in a small amount of engine oil Ring out any excess oil ...

Page 60: ...lug Maintenance Remove spark plug cap Removesparkplug Inspectsparkplug Pull on the spark plug cap to remove it Unscrew the spark plug from the generator using the spark plug wrench included with this product Visually inspect the spark plug If it is cracked or chipped discard and replace it with a new spark plug We recommend using an F6RTC spark plug such as NGK BPR6ES 1 2 3 SPARK PLUG CONSULTMANUA...

Page 61: ...nd re gap If you are re using the spark plug use a wire brush to clean any dirt from around the spark plug base and then re gap the spark plug 5 Install spark plug Replace spark plug cap Screw the spark plug back into its place on the generator using the spark plug wrench Replace the spark plug cap 6 7 61 ...

Page 62: ...filter cup of any fuel 1 2 3 CAUTION Do not store fuel from one season to another Gasoline sold at the pump today contains additives such as ethanol that even when stored properly may damage the fuel system components If you have been using gasoline in your generator make sure to drain your fuel tank of gasoline before storing your generator for extended periods of time MAINTENANCE AND CARE CONTIN...

Page 63: ...lve to the ON position Drain all the gas from the generator 4 Shut fuel valve off Replace fuel filter cup Store emptied gas Turn the fuel valve to the OFF position Reinstall the fuel filter cup Store the emptied gasoline in a suitable place and add fuel stabilizer to keep fuel fresh and usable 5 6 7 63 ...

Page 64: ...ve to the OFF position 1 Cleaning the fuel filter cup Remove fuel filter cup Clean filter cup Replace fuel filter cup Unscrew the fuel filter cup from the fuel valve using a wrench Clean the cup of all sediment using a rag or brush Reinstall the fuel filter cup 2 3 4 64 ...

Page 65: ...o run 3 5 minutes 3 Turn off the fuel valve 4 Allow the unit to stall out 5 Turn off the battery switch 6 Add fuel stabilizer to the gas remaining in the tank 7 Store If you do not plan to start the unit for longer than 30 days 1 Turn off the main breaker 2 Allow the unit to run 3 5 minutes 3 Turn off the fuel valve 4 Allow the unit to stall out 5 Turn off the battery switch 6 Drain the fuel tank ...

Page 66: ... Natural Gas 10000W AC Rated Voltage 120 240V ACRatedFrequency 60 Hz AC Phase Single Dimensions LENGTH 28 in WIDTH 22 in HEIGHT 23 in Engine Type 4 Stroke OHV Forced Air Ignition System Non Contact Transistor Displacement 500cc Starting Type Electric Recoil Fuel Tank Capacity 8 3 US gal 31L Oil Capacity 40 5 fl oz 1 2L Run Time 50 Gasoline 8 hr Run Time 50 Propane 8 hr 40 lb Noise Level 74db 66 ...

Page 67: ...TROUBLESHOOTING This section of the manual is to help you troubleshoot problems with your generator 67 ...

Page 68: ...vel Move the generator to a level surface Oil is low Add change the oil Engine runs but there is no electrical output The circuit breaker is Off Turn on circuit breaker Wiring connection is bad Replace extension cord s Device connected to generator is malfunctioning Disconnect malfunctioning device The generator runs but does not support all electrical devices connected Generator is overloaded Dis...

Page 69: ...bon brushes are wearable parts and should be inspected every 250 running hours Remove generator cover Remove bolt from brush Disconnect AVR wires Remove the 2 bolts of the generator cover then pull the cover off the generator Remove the bolt holding the carbon brush Remove the two wires from the AVR on the carbon brush 1 2 3 69 ...

Page 70: ...h Install new carbon brush with bolt 4 Connect AVR wires Insert and connect the 2 wires from the AVR Be sure to connect and correctly 5 6 Replace generator cover Replace the back cover of the generator and secure it with the 2 bolts TROUBLESHOOTING CONTINUED 70 ...

Page 71: ...or If the generator is overheated or overloaded the AVR may be damaged and require replacement Remove generator cover Remove AVR bolts Disconnect AVR wire clip Remove the 2 bolts of the generator cover then pull the cover off the generator Remove the 2 bolts holding the AVR Disconnect the wire clip 1 2 3 71 ...

Page 72: ...h Remove the 2 wires from the AVR on the carbon brush 4 Install new AVR Install the new AVR with the 2 bolts 5 6 Reconnect wires to brush Insert and connect the 2 wires from the AVR Be sure to connect and correctly Changing Inspecting the AVR Continued TROUBLESHOOTING CONTINUED 72 ...

Page 73: ...Replace generator cover Replace the back cover of the generator and secure it with the 2 bolts 8 73 ...

Page 74: ...WIRING DIAGRAM 74 ...

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Page 76: ...RESSED OR IMPLIED U S FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The U S Environmental Protection Agency EPA California Air Resources Board and DuroMax Power Equipment are pleased to explain the emissions control system s warranty on your 2021 2022 small off road engine In California new small off road engines must be designed built and equippe...

Page 77: ...warranty repairs shall be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty coverage contact us at 844 387 6629 or email support duromaxpower com DEFECTS WARRANTY REQUIREMENTS The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser and extends for a period of Two Years GENERAL EMISSIONS WARR...

Page 78: ...cturer distribution centers that are franchised to service the subject engines 6 The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective provided that such diagnostic work is performed at a warranty station 7 The manufacturer is liable for damages to other engine components proximately caused by a failure under warranty of any w...

Page 79: ...ols 7 Traps filters precipitators and any other device used to capture particulate emissions 8 Electronic controls 9 Vacuum temperature and time sensitive valves and switches 10 Hoses belts connectors and assemblies Evaporative Emission Warranty Part List 1 Fuel Tank 2 Fuel Cap 3 Fuel Line for liquid fuel and fuel vapors 4 Fuel Line Fittings 5 Clamps 6 Pressure Relief Valves 7 Control Valves 8 Con...

Page 80: ...ors are your lifeline in the event of an emergency Should you have any problems please contact our Customer Service Department DUROMAX POWER EQUIPMENT 5800 Ontario Mills Parkway Ontario CA 91764 Customer Service 844 DUROMAX Customer Service Hours 8 5 pm PST Website www duromaxpower com Email customerservice duromaxpower com ...

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Page 82: ...5800 Ontario Mills Parkway Ontario CA 91764 United States 844 DUROMAX REV XP13000HXT 09102021 ...

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