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Duratuf KAIPARA, Assembly Instructions Manual

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Duratuf KAIPARA Assembly Instructions Manual Download Page 5

5

5

DATE:         /         /          

PACKED BY:

5

TIMBER FLOOR

DESCRIPTION

LENGTH

QTY

DIAGRAM

CHECKED

Floor Joists 100 x 50 H4

3.880m

6

Floor Boards 150 x 25 H3

2.530m

26

Door Step Flashing

2.400m

1

Floor Nails

50mm

330

OPTIONAL EXTRAS

CLEAR ROOF

DESCRIPTION

LENGTH

QTY

DIAGRAM

CHECKED

Clear Roof Panel

3.150m

1

PLY FLOOR

DESCRIPTION

LENGTH

QTY

DIAGRAM

CHECKED

Plywood 17mm treated

1.940m x 1.200m

4

Plywood 17mm treated

1.940m x 0.130m

2

Joists 70 x 45 H4

3.790m

6

Joists 70 x 45 H4

2.530m

2

Joists 70 x 45 H4

0.532m

1

Joists 70 x 45 H4

0.555m

3

Joists 70 x 45 H4

0.063m

1

Door Step Flashing

2.400m

1

Floor Screws

40mm

120

Floor Screws

75mm

100

Summary of Contents for KAIPARA

Page 1: ...ASSEMBLY INSTRUCTIONS BASE SIZE 3 900m x 2 550m KAIPARA...

Page 2: ...ears Use electronic tools with care Use a Safety Trip Switch It is easier and quicker if this shed is erected by two people SELECT YOUR SITE Your shed must be level Achieve this by either levelling t...

Page 3: ...ntel 70 x 45 2 400m 1 Stud 70 x 45 Yellow 2 295m 10 Stud 70 x 45 Yellow 2 440m 6 Stud 70 x 45 Yellow 0 320m 3 Nog 70 x 45 1 240m 3 Nog 70 x 45 1 137 4 Nog 70 x 45 0 615m 2 Ridge Beam 140 x 45 H1 with...

Page 4: ...pipe Cover Flashing 2 200m 1 1007 Barge Flashing 3 225m 2 1008 Front Spouting 4 005m 1 1009 Back Spouting 4 005m 1 1010 Spouting End Cap 0 120m 2 1011 4 HARDWARE ACCESSORIES DESCRIPTION LENGTH QTY DIA...

Page 5: ...LEAR ROOF DESCRIPTION LENGTH QTY DIAGRAM CHECKED Clear Roof Panel 3 150m 1 PLY FLOOR DESCRIPTION LENGTH QTY DIAGRAM CHECKED Plywood 17mm treated 1 940m x 1 200m 4 Plywood 17mm treated 1 940m x 0 130m...

Page 6: ...concrete base we recommend the following Concrete base should be 3880mm x 2530mm this is 20mm smaller than the shed frame size which allows for a 10mm gap around the perimeter of the shed Concrete bas...

Page 7: ...joists together with two 90mm nails per join 7 SUB FLOOR FRAME Position sub floor frame ensuring frame is well supported level and diagonals are correct Using 40mm screws screw plywood to sub floor fr...

Page 8: ...re flush with joists Make sure floor is level and joists are well supported SUB FLOOR FRAME Layout remaining floor boards Measure diagonals to ensure measurements are equal and floor is sqare Rip down...

Page 9: ...x 2410mm Top Plates 6 x 2295mm Studs 4 x 1137mm Nogs Select one 2410mm base plate Green one 2410mm top plate Red and three studs Yellow Lay out plates and three studs on a flat surface and nail toget...

Page 10: ...ide of doorway to top and bottom using the 615mm nogs to establish correct position Nail remaining two studs to inside of studs and top and bottom plates to make a double stud each side of doorway ope...

Page 11: ...g four 55mm tek screws screw bracket to underside of ridge beam and studs as shown Position frame onto base either concrete plywood or timber floor Ensure frame is straight and check that frame is squ...

Page 12: ...round you wont need to attached DPC on the base plate Using ten 30mm clouts attach 75mm wide DPC membrane to each corner as shown DPC should be level with top of top plate and botom of base plate Repe...

Page 13: ...filings between two sheets Remove all metal filings before riveting Carbon in pencils reacts with the Zinc Aluminium coating on steel Use ink to mark steel CLADDING DETAIL Side View CLADDING DETAIL Ov...

Page 14: ...g sheet is level and flush at each end Position and screw bottom sheet using four 25mm tek screws Using 25mm tek screws in the middle of the sheet screw the three wall sheets off as per plan five scre...

Page 15: ...with top of top plate Position door jamb flashing so top is level with underside of lintel Using tin snips knotch bottom of flashing around concrete or ply floor if required Attach using three 30mm cl...

Page 16: ...c dropper to underside of spouting Silicone both end caps and plastic dropper to back spouting to ensure there are no leaks Nail assembled spouting to top of back top plate using four 30mm clouts as s...

Page 17: ...gate ensuring sheet is flush with timber frame Check that top plates and ridge beam are straight before screwing remaining sheets Position remaining sheets using just two screws per sheet until all sh...

Page 18: ...fit into front spouting Using tin snips trim 100mm off bottom fold at the rear of both barges to allow barge to fit into rear spouting It is easier to temporary position barge and mark barge before c...

Page 19: ...hand side C 2 Steel locking bars D 2 SMALL PARTS BAG CONTAINING Guide clips door size dependent E 4 10 Door handle and fixing to suit F 1 Bottom rail stops and 6mm screws G 2 Faceplate and lock assemb...

Page 20: ...sed across the opening to avoid gaps MEASUREMENTS Opening width As the standard door overlaps each side by 30mm or more the door should be 60mm wider than the 2400mm opening Opening height The door op...

Page 21: ...with handle 80 80 HEADROOM REQUIREMENTS FOR DOORS Headroom A minimum of 410mm of headroom is required If the door is installed lower into the opening than shown below additional loss of door opening...

Page 22: ...r 20 30mm INSTALL SECOND BRACKET Using a water level or level straight edge mark the position for the second bracket Re check levels then drill and fix as with first bracket PLACE DOOR ON BRACKET Do n...

Page 23: ...h the axle forward in the slots toward the opening and tighten the nuts firmly without overtightening TENSION THE SPRINGS Ensure that the bottom rail is at the 3 o clock position as shown Ensure both...

Page 24: ...that is level with the brackets B Slide four guide clips E into each guide C Position the bottom clip 200mm from the floor with the rest evenly spaced along the guide Position one guide over the edge...

Page 25: ...rews With the door in the closed position slide the end of the locking bars through the locking bar retainers and while holding the bars level mark the side of the guides Drill and file out a rectangu...

Page 26: ...Lock bar cover J WARNING Locking bar covers must be installed to prevent possible finger entrapment CLEAN UP Remove all swarf drill filings with a soft brush or rag Hose down roof and walls thoroughl...

Page 27: ...caution b With a person at each end of the door hold the axle firmly with a large pip wrench Stillson at least 450mm long c Loosen the U bolt nuts at both ends and KEEP A FIRM GRIP ON WRENCH d Move th...

Page 28: ...ercially available today However all exposed surfaces require some attention to guard against the premature onset of corrosion and any other harmful atmospheric effects In our atmosphere there are har...

Page 29: ...ose the door should be about the same if door has an automatic opener put into manual mode before testing door If the door is difficult to operate in either direction up or down then check 1 that the...

Page 30: ...ding fail to perform as specified above the liability of Riverlea Group Ltd shall in all cases be limited to replacing or repairing the defective product The balance of the original warranty will cove...

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