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Duracell inverter 1000, Owner'S Manual

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Duracell inverter 1000 Owner'S Manual Download Page 45

5–4

975-0347-01-01

No output voltage. Fault 
Light is on.

Low input voltage

High input voltage

Thermal shutdown

Unit overload

Output is short circuited.

Recharge the battery; check the 
connections and cable.

Make sure the Duracell is connected to 
a 12 V battery.

Check the voltage regulation of the 
charging system.

Allow the unit to cool off. Reduce the 
load if continuous operation is 
required.

Improve ventilation. Make sure the 
inverter’s ventilation openings are not 
obstructed. 

Reduce the ambient temperature.

Reduce the load. Make sure the load 
does not exceed the Duracell’s output 
rating.

Remove the short circuit.

Low battery alarm stays on.

Poor DC wiring; poor battery 
condition

Use proper cable size and lengths and 
make solid connections.

Charge the battery. 

Install a new battery.

Unit does not restart after a 
fault condition.

Unit is restarted too soon.

Turn off the unit then wait about 3 to 5 
seconds before turning it on again.

Table 5-1

Troubleshooting Reference

Problem

Possible Cause

Solution

Duracell1000.book  Page 4  Friday, September 7, 2007  1:47 PM

Summary of Contents for inverter 1000

Page 1: ...Owner s Guide 975 0347 01 01 REV B Printed in China t 1 408 987 6359 www xantrex com support ...

Page 2: ...Owner s Guide ...

Page 3: ...Inverter 1000 Owner s Guide 2007 Duracell All rights reserved Exclusion for Documentation UNLESS SPECIFICALLY AGREED TO IN WRITING XANTREX TECHNOLOGY INC XANTREX a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER S...

Page 4: ...ides safety guidelines detailed planning and setup information procedures for installing the inverter as well as information about operating and troubleshooting the unit It does not provide details about particular brands of batteries You need to consult individual battery manufacturers for this information Audience The Guide is intended for anyone who needs to install and operate the Duracell Inv...

Page 5: ... Inc as well as its products and services at www xantrex com WARNING Warnings identify conditions that could result in personal injury or loss of life CAUTION Cautions identify conditions or practices that could result in damage to the unit or other equipment Important These notes describe things which are important for you to know but not as serious as a caution or warning ...

Page 6: ...rd wiring 5 Do not operate the Duracell Inverter 1000 if it has received a sharp blow been dropped or otherwise damaged in any way If the Duracell Inverter 1000 is damaged see the Warranty section 6 Do not disassemble the Duracell Inverter 1000 It contains no user serviceable parts See Warranty for instructions on obtaining service Attempting to service the Duracell Inverter 1000 yourself may resu...

Page 7: ...sparks To prevent fire or explosion do not install the Duracell Inverter 1000 in compartments containing batteries or flammable materials or in locations that require ignition protected equipment This includes any space containing gasoline powered machinery fuel tanks as well as joints fittings or other connections between components of the fuel system 3 To reduce the risk of battery explosion fol...

Page 8: ...ies produce a short circuit current high enough to weld metal to skin causing a severe burn 6 Have someone within range of your voice or close enough to come to your aid when you work near a lead acid battery 7 Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes 8 Wear complete eye protection and clothing protection Avoid touching your eyes while working ...

Page 9: ...attery operated appliances like flashlights razors and night lights that can be plugged directly into an AC receptacle to recharge Some chargers for battery packs used in power hand tools These affected chargers display a warning label stating that dangerous voltages are present at the battery terminals If you are unsure about using your rechargeable appliance with the Duracell Inverter 1000 conta...

Page 10: ...an Effective Charging System 3 4 Choosing an Appropriate Location 3 5 Calculating Cable Sizes 3 6 Calculating Size of DC Input Cables 3 6 Calculating Size of Chassis Ground Cable 3 7 Calculating Fuse Circuit Breaker Size 3 8 Installing the Duracell 3 9 Safety Instructions 3 9 Installation Tools and Materials 3 9 Overview of Installation Steps 3 11 Mounting the Inverter 3 11 Connecting the Chassis ...

Page 11: ...Maintenance 4 5 Duracell unit 4 5 Batteries 4 5 Recycling 4 5 5 Troubleshooting Common Problems 5 2 Buzz in Audio Equipment 5 2 Television Reception 5 2 Troubleshooting Reference 5 3 A Specifications Electrical Performance A 1 Physical Specifications A 1 Mounting Templates A 2 B Battery Types Battery Types B 1 Automotive Starting Batteries B 1 Deep Cycle Batteries B 2 Battery Size B 2 Estimating B...

Page 12: ... Tips B 7 C Alternators and Charging Systems Charging System Requirements C 1 Charging With an Engine Alternator C 2 Using a Standard Vehicle Alternator C 2 Using an Alternator Controller C 2 Using a High Output Alternator C 2 Charging From AC Power C 3 Charging From Alternative Energy Sources C 3 Warranty and Return Information WA 1 ...

Page 13: ...xii ...

Page 14: ...atts of continuous power It is designed to handle loads such as 600 watt microwaves TVs VCRs and midsized power tools The Duracell s high surge capability lets you handle many hard to start loads including large TVs and small refrigerators The Duracell s low standby battery demand means you don t have to worry about excessive drain on your battery if you leave the inverter on for a few days When t...

Page 15: ...attery voltage shutdown Shuts the Duracell down automatically if the battery voltage drops below 10 5 volts This feature protects the battery from being completely discharged High battery voltage shutdown Shuts the Duracell down automatically if the input voltage rises to 15 volts or more Overload shutdown Shuts the Duracell down automatically if a short circuit is detected in the circuitry connec...

Page 16: ...ackage includes One Duracell inverter Two M6 lock washers on the DC input cable terminals Two M6 nuts on the DC input cable terminals Owner s Guide If any of these materials are missing or are unsatisfactory in any way please contact Customer Service Contact information is available on page WA 1 As soon as you unpack your inverter be sure to record the product information in the form on page WA 6 ...

Page 17: ...d light indicating the inverter has shut down due to low or high battery voltage unit overload or over temperature NOTE To restart the unit after a fault condition has occurred turn off the unit then wait 3 to 5 seconds before turning the unit back on 4 3 Prong AC Outlets Duracell delivers a combined total of 1000 watts of continuous AC power across two outlets 5 Ventilation Opening must not be ob...

Page 18: ...ble connected to the positive terminal of the battery 3 Negative DC Cabling Terminal always connects to the cable connected to the negative terminal of the battery 4 Ventilation Opening must not be obstructed for the proper operation of the inverter When the inverter is mounted the ventilation opening must not point up or down 5 Serial number of your unit 6 Mounting Flange allows you to mount the ...

Page 19: ...2 4 ...

Page 20: ...design a power system that will give you maximum performance The more thorough your planning the better your power needs will be met In particular you will need to Be aware of installation codes Calculate your battery requirements Choose an effective charging system Choose an appropriate location Calculate the cable size for your Duracell Select the correct fuses or circuit breakers Study Figure 3...

Page 21: ...R OR CHARGER DEEP CYCLE AUXILIARY BATTERY VEHICLE STARTING BATTERY ISOLATOR GROUND TO VEHICLE CHASSIS TO VEHICLE GROUND TO VEHICLE CHASSIS TO DC LOADS FUSE OR CIRCUIT BREAKER DEEP CYCLE AUXILIARY BATTERY GROUND TO VEHICLE CHASSIS DICONNECT SWITCH ON OFF FUSE OR CIRCUIT BREAKER ...

Page 22: ...LE BATTERY DEEP CYCLE BATTERY DEEP CYCLE BATTERY DEEP CYCLE BATTERY FUSE OR CIRCUIT BREAKER FUSE OR CIRCUIT BREAKER DISCONNECT BATTERY SELECTOR SWITCH BATTERY ISOLATOR BATTERY SELECTOR SWITCH TO DC LOADS GROUND TO VEHICLE CHASSIS GROUND TO VEHICLE CHASSIS GROUND TO VEHICLE CHASSIS A L L O F F 2 1 A L L O F F 2 1 FUSE OR CIRCUIT BREAKER FUSE OR CIRCUIT BREAKER ...

Page 23: ...ch power you will be using you can determine how much battery capacity you need We recommend that you purchase as much battery capacity as possible Consult Appendix B Battery Types for a detailed explanation of how to determine the appropriate number and size of batteries for your needs Choosing an Effective Charging System The charging system must be appropriate for your particular installation A...

Page 24: ...t air temperature should be between 32 ºF and 105 ºF 0 ºC and 40 ºC the cooler the better within this range Ventilated Allow at least 3 inches 7 5 cm of clearance around the inverter for air flow Ensure that the ventilation openings on the DC end and on the AC end of the unit are not obstructed Safe Do not install the inverter in the same compartment as batteries or in any compartment capable of s...

Page 25: ... cable between the inverter and the battery is no longer than 5 feet 1 5 m Do not use aluminum cable It has about 1 3 more resistance than copper cable of the same size and it is difficult to make good low resistance connections to aluminum wire We recommend that you use oil resistant cable WARNING Fire hazard Never use a cable longer than 5 feet 1 5 meters A cable longer than 5 feet 1 5 meters ca...

Page 26: ...point to the chassis ground screw on the inverter s DC panel Table 3 2 Recommended Chassis Ground Cable sizes Application Chassis ground cable size Stranded cable is recommended Maximum Battery Fuse Size Recreational Vehiclea a Based on US National Electrical Code NFPA70 Article 551 par 551 20c No 8 AWG 150 ADC Note There are no restrictions on length for the chassis ground cable ...

Page 27: ...t current rating is 1000 A If you are powering your inverter with two 6 V batteries connected in series and each battery has a short circuit current rating of 500 A the total short circuit current rating is 500 A 2 Once you have determined the total short circuit current rating of your batteries pick the fuse circuit breaker s interrupt capacity based on the short circuit current calculated in ste...

Page 28: ...mpt to do your own AC wiring unless you have the knowledge tools and experience to do a safe job A certified electrician or licensed technician may be best suited to install the wiring on the inverter Read and follow all Warnings and Cautions in this chapter Installation Tools and Materials Tools Wire stripper Wrench for DC terminals Screwdrivers Crimping tool for fastening lugs and terminals on D...

Page 29: ...ctor switch and fuse holder s DC fuse s as calculated in Calculating Fuse Circuit Breaker Size on page 3 8 and fuse holder s Copper chassis ground cable as calculated in Table 3 2 on page 3 7 Ring terminal appropriately sized to connect copper cable to chassis ground screw that meets the following specifications 10 stud size hole diameter UL CSA approved copper tin plated Battery isolator if conne...

Page 30: ... Location on page 3 5 To mount the Duracell 1 Make sure the On Off switch is in the Off position 2 Select an appropriate mounting location and orientation The Duracell must be oriented in one of the following ways Horizontally on a vertical surface The ventilation opening on the DC end must not point up or down On or under a horizontal surface 3 Hold the inverter against the mounting surface mark ...

Page 31: ...nect the chassis ground terminal to a grounding point The grounding point varies depending on where you install the Duracell For recommended chassis ground cable size see Table Calculating Size of Chassis Ground Cable on page 3 7 Follow the instructions that correspond to your type of installation WARNING Shock hazard Never operate the Duracell without properly connecting the chassis ground Electr...

Page 32: ... each cable 4 Attach the ring connector that will join the cable to the chassis ground screw The connector you use must create a permanent low resistance connection See Materials on page 3 10 5 Fit the chassis ground screw through the star washer and the ring connector back into the screw opening 6 Tighten the chassis ground screw Connecting the DC Cables Consult Figure 3 1 Configuration for Norma...

Page 33: ... the DC circuit The fuse must be as close to the battery as possible rated for DC circuits have an Ampere Interrupting Capacity AIC that exceeds the short circuit current available from the battery See Calculating Fuse Circuit Breaker Size on page 3 8 7 Make sure the Disconnect Battery Selector Switch is Off when making the connection to prevent sparking 8 Attach the connector on the positive cabl...

Page 34: ...ank 14 Move the inverter s On Off switch to the On position The Power light should illuminate indicating that the Duracell is ready for operation CAUTION Do not over tighten the nut on the DC input terminals Damage to the DC input terminals may result The maximum torque setting is 6 7 lbF in 0 68 0 79 Nm CAUTION Reverse polarity DC power connections to the Duracell must be positive to positive and...

Page 35: ...3 16 ...

Page 36: ...e On Off switch on the inverter s front panel turns the control circuit in the Duracell on and off To turn the inverter on and off from its front panel Move the On Off switch to the On position to turn the inverter on Move the On Off switch to the Off position to turn the inverter off When the switch is Off the inverter draws a very low current from the battery CAUTION The Duracell s On Off switch...

Page 37: ...verter does not have to deliver the starting current for all the loads at once and will help prevent an overload shutdown Turning the Inverter Off Between Charges The Duracell draws less than 300 mA from the battery with the On Off switch turned on and no load connected but left in this state the Duracell will eventually discharge the battery To prevent unnecessary battery discharge turn the Durac...

Page 38: ... Condition Voltage Range Comment Normal 10 5 V 15 0 V Optimum Performance 12 0 V 13 0 V Low Voltage Alarm 11 0 V or less The audible low battery alarm sounds Low Voltage Shutdown less than 10 5 V The inverter shuts down to protect the battery from being over discharged High Voltage Shutdown 15 0 V or more The inverter shuts down to protect itself from excessive input voltage Note Although the Dura...

Page 39: ...s The Duracell will normally start single phase induction motors rated at 1 2 horsepower or less Trouble Loads Some appliances including the types listed below may be damaged if they are connected to the Duracell Electronics that modulate RF radio frequency signals on the AC line will not work and may be damaged Speed controllers found in some fans power tools kitchen appliances and other loads ma...

Page 40: ...ischarged For more information on maintaining batteries see Battery Tips on page B 7 For information about battery chargers see our web site at www xantrex com Recycling If it s rechargeable it s recyclable Xantrex recognizes its responsibility as a global citizen and is continually striving to reduce the environmental impact of the work we do and the products we create We have taken a step forwar...

Page 41: ... Electric Tool Office Depot Orchard Supply Porter Cable Service Centers RadioShack Remington Product Company Sears Staples Target US Cellular and Verizon Wireless If you are not sure of the drop box nearest you simply call 1 877 2 RECYCLE to find the retail collection nearest you Pb Batteries larger than 2 lbs or 1 kg If you need to recycle a Pb battery that is larger than 2lbs 1kg then you may ta...

Page 42: ...blems that can occur with the Duracell If you have a problem with the inverter please review this chapter before contacting your dealer If you are unable to solve a problem and need to contact your dealer record the details on the form Information About Your System on page WA 6 ...

Page 43: ...on some channels If interference occurs try the following 1 Make sure that the chassis ground screw on the rear of the Duracell is solidly connected to the ground system of your vehicle or home 2 Make sure that the television antenna provides an adequate snow free signal and that you are using good quality cable between the antenna and the television 3 Keep the cables between the battery and the D...

Page 44: ...lose to maximum allowable power Use a true RMS reading voltmeter such as the Fluke 87 Check the connections and cable to see if the battery is fully charged Recharge the battery if it is low Reduce the load No output voltage Both the Power Light and Fault Light are off The inverter is off No power to the inverter The inverter could have been connected with reverse DC input polarity Turn the invert...

Page 45: ...ventilation Make sure the inverter s ventilation openings are not obstructed Reduce the ambient temperature Reduce the load Make sure the load does not exceed the Duracell s output rating Remove the short circuit Low battery alarm stays on Poor DC wiring poor battery condition Use proper cable size and lengths and make solid connections Charge the battery Install a new battery Unit does not restar...

Page 46: ...Duracell Output power at 77 º F 25 ºC ambient temperature and 12 Vdc input Maximum continuous output power Maximum surge power 1000 W 2000 W Output voltage 115 Vac RMS Output waveform Modified sine wave Output frequency 60 Hz Input voltage 10 5 15 0 Vdc Low voltage alarm 11 0 V Low voltage cutout 10 5 V Optimum efficiency 90 No load current draw 0 3 A DC Physical Duracell Length 12 30 5 cm Width 6...

Page 47: ...A 2 975 0347 01 01 Mounting Templates ...

Page 48: ...ar with is probably the starting battery in your vehicle An automotive starting battery is designed to deliver a large amount of current for a short period of time so it can start your engine Only a small portion of the battery s capacity is used when starting the engine and the spent capacity is quickly recharged by the running engine The starting battery in your vehicle is not designed for repea...

Page 49: ...ing the charge Figure 3 1 Configuration for Normal Loads on page 3 2 and Figure 3 2 Configuration for Heavy Loads on page 3 3 show a battery isolator in configurations for normal and heavy duty loads Battery isolators are available at marine and RV dealers and most auto parts stores Battery Size Battery size or capacity is as important as the battery type for efficient operation of your loads We r...

Page 50: ...pecified length of time usually 20 hours For example a typical marine or RV battery rated for 100 Ah can deliver 5 amps for 20 hours 5 A x 20 hours 100 Ah This same battery can deliver a higher or lower current for less or more time limited approximately by the 100 Ah figure for example 50 A for 2 hours or 200 A for 1 2 hour but usually the capacity figure given is only accurate at the specified r...

Page 51: ...gives the battery Ah used between charges 6 Double the total Ah used between charges to get the recommended battery size in Ah See the battery sizing example that follows Battery Sizing Example This battery sizing example illustrates a typical calculation assuming an opportunity to charge the batteries every three days Appliance A Power Consumption Watts B Operating Time per Day Hours Daily watt h...

Page 52: ...is directly dependent on how deeply the battery is discharged The deeper the discharge the shorter the battery life Battery Sizing Worksheet Use the following worksheet to calculate your battery needs To ensure sufficient battery capacity be generous when estimating the operating time per day for each of the loads you will run Appliance A Power Consumption Watts B Operating Time per Day Hours Dail...

Page 53: ...oads on page 3 3 show a battery configuration that is recommended for heavy loads Two Separate Battery Banks If you need more than two batteries or are using different makes or models of batteries We recommend that you install two separate battery banks and a battery selector switch Figure 3 2 Configuration for Heavy Loads on page 3 3 shows two separate battery banks and a battery selector switch ...

Page 54: ...d by high ambient temperatures solar heating of the battery enclosure or heat released by a nearby engine or generator High battery temperatures shorten battery life and therefore you should ventilate the enclosure and use shade and insulation as appropriate Discharged Batteries Do not leave batteries in a discharged state for more than a day or two They will undergo a chemical process sulfation t...

Page 55: ...gital voltmeter that can display tenths or hundredths of a volt when measuring 10 to 30 volts Make your measurements when the battery has not been charged or discharged for several hours For a deep cycle battery at 77º F 25º C use the following table Battery Voltage State of Charge 12 7 13 0 V 100 12 5 12 6 V 80 12 3 12 4 V 60 12 1 12 2 V 40 11 9 12 0 V 20 ...

Page 56: ...hould be capable of delivering a charging current equal to 25 of the amp hour capacity of your battery For example if you have a 200 Ah battery the charging system should be able to deliver 50 amps The charging system must also be able to charge each 12 volt battery up to approximately 14 4 volts and then drop back to a float voltage of 13 5 14 volts or shut off CAUTION Never operate the inverter ...

Page 57: ...s battery voltage rises Many alternators cannot produce more than 13 6 volts when they are hot As a result a standard alternator may not be able to charge a large battery quickly and completely Two solutions are to install an alternator controller or to install a high output alternator Using an Alternator Controller If your regular alternator is inadequate you can install an alternator controller ...

Page 58: ...ers intended for occasional recharging of automotive starting batteries These chargers are not intended for continuous use Charging From Alternative Energy Sources You can also charge your batteries from alternative energy sources such as solar panels wind or hydro systems Make sure you use the appropriate battery charge controller for your particular energy source CAUTION Never operate the Durace...

Page 59: ...C 4 ...

Page 60: ...t its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer whichever is greater All replaced products and all parts removed from repaired products become the property of Xantrex Xantrex covers both parts and labor necessary to repair the product and return shipment to the customer via a Xantrex selected non exp...

Page 61: ...ng of the customer s electrical systems This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to a the product if it has been misused neglected improperly installed physically damaged or altered either internally or externally or damaged from improper use or use in an unsuitable environment b the product if it has been subjected to fire water generalized c...

Page 62: ...INSTALLATION INTEGRATION OR OPERATION OF THE PRODUCT Exclusions If this product is a consumer product federal law does not allow an exclusion of implied warranties To the extent you are entitled to implied warranties under federal law to the extent permitted by applicable law they are limited to the duration of this Limited Warranty Some states and provinces do not allow limitations or exclusions ...

Page 63: ...ably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply where the product is damaged due to improper packaging 2 Include the following The RMA number supplied by Xantrex Technology Inc clearly marked on the outside of the box A return address where the unit can be shipped Post of...

Page 64: ...o return your Duracell Inverter 1000 for out of warranty service contact Xantrex Customer Service for a Return Material Authorization RMA number and follow the other steps outlined in Return Procedure on page WA 4 Payment options such as credit card or money order will be explained by the Customer Service Representative In cases where the minimum flat fee does not apply as with incomplete units or...

Page 65: ...stallation e g RV truck ______________________________ Length of time inverter has been installed ______________________________ Battery battery bank size ______________________________ Battery type e g flooded sealed gel cell AGM ______________________________ DC wiring size and length ______________________________ Alarm sounding ______________________________ Description of indicators on front ...

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