Duplomatic DDC4-10-400/20, Installation Manual

Page: 3 / 32

DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09
EM DDC4-400-RK-0709gb.doc 3
Contents
1. GENERAL INFORMATION 4
CODE OF THE CONTROL UNIT 4
MAIN DIFFERENCES WITH DDC2 CONTROL RACK 4
IMPORTANT NOTE FOR SAFETY 5
CE COMPLIANCE 5
CHARACTERISTICS OF THE CONTROL UNIT 6
TECHNICAL CARACTERISTICS OF THE CONTROL UNIT 6
2. ELECTRICAL CONNECTIONS 7
SUPPLY 7
POWER SUPPLY 400 VAC 3
Φ
7
SUPPLY 24 VDC 7
POWER SUPPLY 24VDC FOR ELECTROVALVES 7
TECHNICAL SPECIFICATIONS FOR POWER TRANSFORMER DESIGN 7
I/O SIGNALS 8
OUTPUTS TO CNC (FROM I/O) 8
OUTPUTS TO ELECTROVALVE (FROM I/O) 8
INPUTS FROM CNC (TO I/O) 8
INPUTS FROM TURRET (TO DRIVER) 8
CONFIGURATION SELECTORS (TO I/O) 8
SELECTION OF THE NUMBER OF POSITIONS 9
SELECTION OF LOW/HIGH INERTIA 9
SELECTION OF STANDARD/MAINTENANCE SPEED 9
3. INTERFACING TO CNC 10
OPERATING FUNCTIONS 10
ZERO SEARCH 10
OPERATING FUNCTIONS DESCRIPTION 11
OPERATING FUNCTION N°0: EMERGENCY / RESET 13
OPERATING FUNCTION N°1,2,3: AUTOMATIC 13
OPERATING FUNCTION N°4: JOG 14
OPERATING FUNCTION N°5: SERVICE 14
OPERATING FUNCTION N °7: SAFETY 15
4. DIAGNOSTIC 17
ALARMS AND WARNINGS 17
EXTENDED ALARM DESCRIPTION/TROUBLESHOOTING 18
5. SCHEMATICS AND DRAWINGS 20
DESCRIPTION OF DDC4 ‘RACK’ ELECTRICAL CONNECTIONS 20
LED POSTION AND MEANINGS 21
FITTING INTO THE ELECTRICAL CABINET 22
OVERALL DIMENSIONS 22
GENERAL DRAWING 23
SERVOMOTOR CABLE FOR FITTING INTO THE ELECTRICAL CABINET 24
DRIVER SUPPLY 25
RESOLVER/SWITCHES CABLE FOR FITTING INTO THE ELECTRICAL CABINET. 26
DIGITAL INPUT AND OUTPUT FOR FITTING INTO THE ELECTRICAL CABINET 29
TIME DIAGRAM 30
SERVICE SERIAL CONNECTION 31