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DUPLOMATIC  

                   

E.M.6427    RELEASE 7.1  05-03 

 

6427071-230-en 17 

  

ALARM 
CODE 

Description 

50 

The signal of the unlocking switch stays on during the locking phase:  
-locking pressure too low (only hydraulic); 
-bad position of unlocking switch; 
-bad switch connection/wiring (remote application mainly); 
-the unlocking switch is defective. 

51 

The signal of the locking switch stays off during the locking phase: 
-locking pressure too low (only hydraulic); 
-bad position of locking switch; 
-bad switch connection/wiring (remote application mainly); 
-wrong control unit code (card for a different size); 
-wrong reference cam regulation (turret lock over teeth); 
-the locking switch is defective. 

52 

The signal of the locking switch goes off while the turret is locked: 
-problems of pressure (only hydraulic); 
-bad switch connection/wiring (remote application mainly); 
-the locking switch is defective. 

53 

The signal of the unlocking switch goes on while the turret is locked: 
-problems of pressure (only hydraulic); 
-bad switch connection/wiring (remote application mainly); 
-the unlocking switch is defective. 

55 

The two  pressure inlet  or the LOCKED and UNLOCKED  switches are reversed.  (only SW rel I) 

61 

Time-out in fine reference search: 
-the zero switch is defective (always off); 
-bad switch connection/wiring (remote application mainly); 
-the disc cannot rotate. 

70 

A tool  is called before executing the zero cycle: 
-error in programming logic of CNC; 
-the operator did not call the reference cycle. 

71 

Parity Error in position code: 
-error in programming logic of CNC; 
-problems on wiring (PBIT** and PARITY) 
-slow outputs of CNC/PLC (the output value van be incorrect when the PSTART signal is given) 

72 

A tool non existing has been called: 
-error in CNC programming; 
-turret not correctly configured (check the number of positions set by PTAB01 and PTAB02 signals - LK1 and 
LK2 in connection box); 
-wiring problems. 

73 

A variation in position code has been detected but the PSTART signal is not arrived in within 2 seconds: 
-error in CNC programming;  
-wiring problems (PSTART signal not connected). 

74 

The time limit of continuos rotation of disc has been reached: 
-the turret has been activate in maintenance mode or service for long time; 
-the indexing frequency is too high. 

78 or 77 

The configuration input signals PTAB01 and PTAB02 are not configured (number of positions): 
-error in PTAB01 and PTAB02 setting (LK1 and LK2 in connection box); 
-the 24 V DC supply is delayed for more than 500 ms in respect of the 230 V AC auxiliary supply (the 
configuration has not been loaded correctly).  

 

 

Note: 

the code number is memorised by the control unit and can be read with a Duplomatic 

diagnostic software installed on a PC with the RS232 interface. 
 

Summary of Contents for 0496006H16

Page 1: ...2 230 12 and 24 positions DDC1 12 H20 22 0496006H20 SFW062G003 SMA 20 2 230 Std 8 12 positions DDC1 12 H20 20 0496006H20 SFW062I003 SMA 20 2 230 8 and 12 positions Compatible with SFW062E003 DDC1 12...

Page 2: ...ION OF LOW HIGH INERTIA 6 SELECTION OF STANDARD MAINTENANCE SPEED 6 CONNECTION BOX AND TERMINALS LAY OUT 7 3 INTERFACING TO CNC 8 OPERATING FUNCTIONS 8 ZERO SEARCH 8 OPERATING FUNCTIONS DESCRIPTION 9...

Page 3: ...dence Model DDC1 12 K20 22 Software version SFW062I003 for SM 20 IMPORTANT NOTE FOR SAFETY Do not manipulate the inside of the unit Only personnel authorized by Duplomatic may manipulate the inside of...

Page 4: ...re unit is insulated from the external with optoinsulators to satisfy safety standards Parameters of the system are optimised and cannot be modified by the customer TECHNICAL CARACTERISTICS OF THE CON...

Page 5: ...see tab 2 On the control unit are present two different connections 24VDC The 24VDC on terminal P10 2 is used to supply the electrovalve and must be protected with a 500 mA T fuse F5 The 24VDC on term...

Page 6: ...ement are required Software 8 12 tools 6 12 12 24 8 16 Tools N 8 12 6 12 12 24 8 16 PTAB01 24VDC 0VDC 24VDC 0VDC 24VDC 0VDC 24VDC 0VDC PTAB02 0VDC 24VDC 0VDC 24VDC 0VDC 24VDC 0VDC 24VDC The 24VDC for...

Page 7: ...L P10 23 EVULCK P10 4 COM 0V P10 24 SPAREOUT1 P10 5 PTABO1 LK1 CM1 P10 6 PTABO2 LK2 CM1 FUSE F1 P10 7 PTABO3 LK3 LOCKED P10 8 INDEXD P10 9 R E1 ALBIT1 P10 10 S E2 ALBIT2 P10 11 T E3 ALBIT4 P10 12 PE E...

Page 8: ...e CCW direction path to reach the position required 4 Jog next tool in CW or CCW 0 0 1 The turret will reach the next position 5 Service 1 0 1 Enables a series of functionality to simplify the start u...

Page 9: ...bits and parity bit must be stable for at least 30 ms from PSTART signal After this time and once the turret confirmed the start reception position bits parity bit and start signal can be changed unti...

Page 10: ...the turret position ALARM CONDITIONS When an alarm condition is detected one or more of the ALBIT1 ALBIT2 ALBIT4 is high and the INDEXD signal is low In this case the machine must be immediately stopp...

Page 11: ...he turret Just set the code of the position required give the start signal and the turret will automatically reach the position 1 Clear all alarms if present 2 Set an automatic function INPUTS OPERATI...

Page 12: ...can be executed step by step unlocking rotation locking Proceed as follows 1 Clear all alarms if present 2 Set an operating function INPUTS OPERATING FUNCTION N 5 MODE01 MODE02 MODE03 Service 1 0 1 3...

Page 13: ...of the second digit of the last alarm 5 only SW rel I 1 1 1 0 1 8 Toggle ON OFF the serialize mode 6 only SW rel I 0 0 0 1 1 9 Toggle ON OFF the output of the status of the switches 7 only SW rel I 1...

Page 14: ...0 turret out of position 0 turret is can be locked on the position Byte 3 Digital inputs 1 In order ZEROSW ULCKSW LOCKSW MOTVL PTAB03 MOD03 MOD02 MOD01 Byte 4 Digital inputs 2 In order PTAB02 PTAB01 P...

Page 15: ...e supply fault etc 0 1 1 6 Zero search fault switch fault setting etc 1 1 1 7 Zero search missed Position code error Cycle time out PSTART signal time out Alarm are stored and can be reset with EMERGE...

Page 16: ...touch the piece slowly during disc rotation the wiring to the resolver is defective 33 The time limit to execute the cycle has been reached the tool touch the piece slowly at the end of the cycle so...

Page 17: ...switch connection wiring remote application mainly the disc cannot rotate 70 A tool is called before executing the zero cycle error in programming logic of CNC the operator did not call the reference...

Page 18: ...DUPLOMATIC E M 6427 RELEASE 7 1 05 03 6427071 230 en 18...

Page 19: ...DUPLOMATIC E M 6427 RELEASE 7 1 05 03 6427071 230 en 19...

Page 20: ...DUPLOMATIC E M 6427 RELEASE 7 1 05 03 6427071 230 en 20...

Page 21: ...DUPLOMATIC E M 6427 RELEASE 7 1 05 03 6427071 230 en 21...

Page 22: ...1 05 03 6427071 230 en 22 DUPLOMATIC AUTOMAZIONE S p A e mail 20025 LEGNANO MI ITALY P LE BOZZI 1 FAX _ 86 0512 55177725 DUPLOMATIC AUTOMAZIONE Come and visit Duplomatic homepage www hS889 com hS 889...

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