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5

LOCATING THE BOILER

Minimum Clearance Dimensions

Table 2 - Minimum Clearances

Alcove

Top

6”

(152mm)

Rear

6”

(152mm)

Control Side

7”

(178mm)

Opposite Side

6”

(152mm)

Front

18”

(457mm)

Flue/Vent Connector

6”

(152mm)

Near Boiler Piping

2”

(51mm)

1. 

Installation must conform to requirements of authority 

having jurisdiction or, in absence of such requirements, 

to the National Fuel Gas Code, ANSI Z223.1/NFPA 54.

2. 

Where required by authority having jurisdiction, 

installation must conform to the Standard for Controls 

and Safety Devices for Automatically fired Boilers, 

ANSI/ASME CSD-1.

3. 

Boiler series is classified as Category I.  Vent 

installation shall be in accordance with "Venting of 

Equipment ," of the National Fuel Gas Code, ANSI 

Z223.1/NFPA 54, or applicable provisions of local 

building codes. 

4. 

Boiler installed in building under construction; take 

care to insure clean combustion air supply during 

construction process. Airborne particulates from drywall 

dust and fiberglass insulation can clog burner ports and 

cause incomplete combustion and sooting.

5. 

Boiler shall be installed such that gas ignition system 

components are protected from water (dripping, 

spraying, rain, etc.) during appliance operation and 

service, (circulator replacement, condensate trap, 

control replacement, etc.).

6. 

Locate boiler on level, solid base as near chimney as 

possible and centrally located with respect to heat 

distribution system as practical.

7. 

When installed in utility room, door should be wide 

enough to allow largest boiler part to enter, or to 

permit replacement of another appliance such as water 

heater.

8. 

Accessibility clearances take precedence over fire 

protection clearances.   An 18-inch clearance should be 

maintained on any side where passage is required to 

access another side for cleaning, servicing, inspection 

or replacement of any part that may need attention. An 

18-inch clearance is recommended on the control side 

for servicing.

9. 

Locate equipment which allows the facilities for 

ventilation satisfactory combustion of gas, proper 

venting, and maintenance of ambient temperature at 

safe limits under normal conditions of  use. Equipment 

shall be located so as not to interfere with proper 

circulation of air. When normal infiltration does 

not provide the necessary air, outside air shall be 

introduced (See “Fresh Air for Combustion”).

10. 

Keep air passages free of obstructions. Ventilation 

and combustion air must enter boiler room without 

restrictions.

WARNING

Fire hazard. Shall not install boiler on combustible 

flooring or carpeting. Failure to follow these 

instructions could result in death or serious injury.

!

  

11. 

FOR INSTALLATION ON NON-COMBUSTIBLE 

FLOORS ONLY -

 For installation on combustible 

flooring special base must be used. (See Replacement 

Parts Section.) 

Do Not install Boiler on carpeting. 

NOTE: Greater clearances for access should supersede fire 

protection clearances.

* Definition of Alcove is three sided space with no wall in 

front of boiler. ANSI standard for alcove is 18 inches from 

front of appliance to leading edge of side walls as shown 

below.

Minimum Clearances to Combustible 

Construction 

(as seen from above)

7"

6"

BOILER

18"

6"

Front

Control 

Side

WARNING

Improper installation, adjustment, alteration, service 

or maintenance could result in death or serious 

injury.

!

  

Summary of Contents for WPSB SERIES II

Page 1: ...PSB 3D WPSB 3DP WPSB 4D WPSB 4DP WPSB 5D WPSB 5DP WPSB 6D WPSB 6DP WPSB 7D WPSB 7DP WPSB 8D WPSB 8DP WPSB 9D WPSB 9DP Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site ww...

Page 2: ...L NUMBER DIMENSIONS INCH Boiler Volume Gallon FLUE DIAMETER A WIDTH WPSB 3 5 11 6 3 WPSB 4 6 14 8 1 WPSB 5 6 17 9 9 WPSB 6 7 21 11 7 WPSB 7 7 24 13 5 WPSB 8 7 27 15 3 WPSB 9 7 30 17 2 Add 5 to height...

Page 3: ...ckup requirements such as intermittent system operation extensive piping systems etc 3 MBH 1 000 Btuh British Thermal Unit Per Hour Ratings marked Net AHRI Ratings indicate amount of remaining heat in...

Page 4: ...efore beginning installation WARNING Keep boiler area clear and free from combustible materials gasoline and other flammable vapors and liquids DO NOT obstruct air openings to the boiler room Modifica...

Page 5: ...t of another appliance such as water heater 8 Accessibility clearances take precedence over fire protection clearances An 18 inch clearance should be maintained on any side where passage is required t...

Page 6: ...opening commencing within 12 inches of top and second opening commencing within 12 inches of bottom of enclosure Direct communication with outdoors or communicating through vertical ducts Provide min...

Page 7: ...f the relief valve outlet over the entire length of discharge line Have no intervening shutoff valve between safety relief valve and discharge to atmosphere do not plug or place any obstruction in dis...

Page 8: ...d medium is piped in parallel with heating boiler Appropriate valves must be used to prevent chilled medium from entering heating boiler See Figure 4 page 9 B Boiler connected to heating coils located...

Page 9: ...9 Figure 4 Chilled Water Piping Figure 3 Typical Hot Water Piping CONNECTING SUPPLY AND RETURN PIPING...

Page 10: ...igure 5 Bypass Piping Circulator On Supply BYPASS PIPING REQUIRED FOR HIGH MASS LARGE WATER CONTENT SYSTEMS CONTROL Control CONNECTING SUPPLY AND RETURN PIPING Figure 6 Bypass Piping Circulator On Ret...

Page 11: ...plug supplied with vent damper 1 Position furnished vent damper on top of flue outlet collar Fasten damper securely to flue outlet collar with sheet metal screws Verify damper blade has clearance to o...

Page 12: ...bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place in operation the appliance being inspected Follow the lighting instructions...

Page 13: ...or points to open position See Figure 9 Turn thermostat or controller down again and check damper position indicator returns to closed position Vent Damper Manual Operation Vent damper may be placed i...

Page 14: ...h or serious injury Pressure test boiler and gas connection before placing boiler in operation Pressure test over 1 2 psig 3 5 kPa Disconnect boiler and its individual gas shutoff valve from gas suppl...

Page 15: ...ighting fixtures televisions a fireplace or a chimney 4 Check thermostat operation by raising and lowering thermostat setting as required to start and stop the burners 5 Instructions for the final adj...

Page 16: ...WIRING DIAGRAMS Figure 11 Electronic Ignition Control WARNING Modification substitution or elimination of factory equipped supplied or specified components may result in personal injury or loss of li...

Page 17: ...at process Repeat until you have covered every radiation units in the system ending up at highest unit in system If your units have automatic vents this manual venting is unnecessary but it will speed...

Page 18: ...a qualified service technician to inspect appliance and to replace any part of control system and any gas control which has been under water LIGHTING PROCEDURE FOR BOILER WITH INTERMITTENT PILOT SYST...

Page 19: ...eset by turning thermostat to lowest setting for one minute then back to normal setting ADJUST PILOT BURNER Pilot flame should surround 3 8 to 1 2 of the pilot sensor See Figure 16 If flame needs adju...

Page 20: ...egrees C After setting limit control to limit setting check to see if it shuts off gas supply to burners Turn your thermostat up to call for heat and let boiler run until temperature of water reaches...

Page 21: ...by qualified service agency prior to resuming operation 4 ECONOMY Active Indicates thermal targeting function is active and limit control is reducing boiler temperature to conserve fuel Economy featu...

Page 22: ...wiring diagram This insures domestic water calls are prioritized If cable 2 is not used turn Economy Feature OFF House will not get or stay warm 1 Check for air bound radiators 2 Check thermostat sett...

Page 23: ...over current protection Verify electric power supply circuit is ON Controls out of adjustment Reset according to instructions Radiators not heating Open radiator vents to expel air Check flow control...

Page 24: ...YSTEM If system is to remain out of service during freezing weather always drain it completely water left in to freeze will crack pipes and or boiler CLEANING YOUR BOILER AND BURNERS Flue passages bet...

Page 25: ...the same as pressure produced in system by automatic fill valve When system is first filled tank will contain little or no water As water is heated its pressure increases It expands into tank compress...

Page 26: ...h will pop up Blocked vent safety switch must be reset manually after switch has cooled off by pushing reset button down Check venting system and chimney for blockage when restoring system to operatin...

Page 27: ...NOTES...

Page 28: ...reases This feature is equipped with an override which is provided primarily to permit the use of an external energy management system that serves the same function THIS OVERRIDE MUST NOT BE USED UNLE...

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