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14

GAS SUPPLY PIPING

Check Gas Supply

Gas pipe to your boiler must be correct size for length of 

run and for total BTU per hour input of all gas utilization 

equipment connected to it. Be sure your gas line complies 

with local codes and gas company requirements. See Table 

4 for proper pipe size.

Connecting The Gas Piping

Gas line enters boiler from right side.

•  Use only piping materials and joining methods listed 

as acceptable by the authority having jurisdiction, or in 

the absence of such requirements, by the National Fuel 

Gas Code, ANSI Z223.1/NFPA 54. 

•  Use pipe joint compound suitable for LP gas on male 

threads only.

•  Use ground joint unions.
•  Install sediment trap upstream of gas controls.
•  Use two pipe wrenches when making connection to gas 

valve to keep it from turning.

•  Install manual shut-off valve in vertical pipe about 5 

feet above floor.

•  Tighten all joints securely.
•  Propane gas connections should only be made by 

licensed propane installer.

•  Two-stage regulation should be used by propane 

installer.

•  Propane gas piping should be checked out by propane 

installer.

CHECKING GAS PIPING

DANGER

Fire Hazard.  Do not use matches, candles, open 

flames, or other methods providing ignition source. 

Failure to comply will result in death or serious 

injury.

!

  

Pressure test boiler and gas connection before placing 

boiler in operation.

•  Pressure test over 1/2 psig (3.5 kPa).  Disconnect 

boiler and its individual gas shutoff valve from gas 

supply system.

NATURAL GAS

Pipe Capacity - BTU Per Hour Input 

Includes Fittings

Length of 

Pipe - FT

½”

¾”

1”

1¼”

20

92,000

190,000

350,000

625,000

40

63,000

130,000

245,000

445,000

60

50,000

105,000

195,000

365,000

PROPANE GAS

Pipe Capacity - BTU Per Hour Input 

Includes Fittings

Length of 

Pipe - FT

Copper Tubing *

Iron Pipe

⅝”

¾”

½”

¾”

20

131,000

216,000

189,000

393,000

40

90,000

145,000

129,000

267,000

60

72,000

121,000

103,000

217,000

* Outside diameter

 

 Measure length of pipe or tubing from gas meter or 

propane second stage regulator.

Table 4 - GAS PIPE SIZES

Figure 10 - Gas Piping

•  Pressure test at 1/2 psig (3.5 kPa) or less.  Isolate 

boiler from gas supply system by closing manual gas 

shutoff valve.

•  Locate leakage using gas detector, noncorrosive 

detection fluid, or other leak detection method 

acceptable to authority having jurisdiction.  Do 

not use matches, candles, open flames, or other 

methods providing ignition source.

•  Correct leaks immediately and retest.

CAUTION

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.
• Do not touch any electrical switch; do not use 

any phone in your building.

• Immediately call your gas supplier from a 

neighbor’s phone.  Follow gas supplier’s 

instructions. 

• 

If you cannot reach your gas supplier, call the fire 

department.

!

  

Summary of Contents for WPSB SERIES II

Page 1: ...PSB 3D WPSB 3DP WPSB 4D WPSB 4DP WPSB 5D WPSB 5DP WPSB 6D WPSB 6DP WPSB 7D WPSB 7DP WPSB 8D WPSB 8DP WPSB 9D WPSB 9DP Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site ww...

Page 2: ...L NUMBER DIMENSIONS INCH Boiler Volume Gallon FLUE DIAMETER A WIDTH WPSB 3 5 11 6 3 WPSB 4 6 14 8 1 WPSB 5 6 17 9 9 WPSB 6 7 21 11 7 WPSB 7 7 24 13 5 WPSB 8 7 27 15 3 WPSB 9 7 30 17 2 Add 5 to height...

Page 3: ...ckup requirements such as intermittent system operation extensive piping systems etc 3 MBH 1 000 Btuh British Thermal Unit Per Hour Ratings marked Net AHRI Ratings indicate amount of remaining heat in...

Page 4: ...efore beginning installation WARNING Keep boiler area clear and free from combustible materials gasoline and other flammable vapors and liquids DO NOT obstruct air openings to the boiler room Modifica...

Page 5: ...t of another appliance such as water heater 8 Accessibility clearances take precedence over fire protection clearances An 18 inch clearance should be maintained on any side where passage is required t...

Page 6: ...opening commencing within 12 inches of top and second opening commencing within 12 inches of bottom of enclosure Direct communication with outdoors or communicating through vertical ducts Provide min...

Page 7: ...f the relief valve outlet over the entire length of discharge line Have no intervening shutoff valve between safety relief valve and discharge to atmosphere do not plug or place any obstruction in dis...

Page 8: ...d medium is piped in parallel with heating boiler Appropriate valves must be used to prevent chilled medium from entering heating boiler See Figure 4 page 9 B Boiler connected to heating coils located...

Page 9: ...9 Figure 4 Chilled Water Piping Figure 3 Typical Hot Water Piping CONNECTING SUPPLY AND RETURN PIPING...

Page 10: ...igure 5 Bypass Piping Circulator On Supply BYPASS PIPING REQUIRED FOR HIGH MASS LARGE WATER CONTENT SYSTEMS CONTROL Control CONNECTING SUPPLY AND RETURN PIPING Figure 6 Bypass Piping Circulator On Ret...

Page 11: ...plug supplied with vent damper 1 Position furnished vent damper on top of flue outlet collar Fasten damper securely to flue outlet collar with sheet metal screws Verify damper blade has clearance to o...

Page 12: ...bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place in operation the appliance being inspected Follow the lighting instructions...

Page 13: ...or points to open position See Figure 9 Turn thermostat or controller down again and check damper position indicator returns to closed position Vent Damper Manual Operation Vent damper may be placed i...

Page 14: ...h or serious injury Pressure test boiler and gas connection before placing boiler in operation Pressure test over 1 2 psig 3 5 kPa Disconnect boiler and its individual gas shutoff valve from gas suppl...

Page 15: ...ighting fixtures televisions a fireplace or a chimney 4 Check thermostat operation by raising and lowering thermostat setting as required to start and stop the burners 5 Instructions for the final adj...

Page 16: ...WIRING DIAGRAMS Figure 11 Electronic Ignition Control WARNING Modification substitution or elimination of factory equipped supplied or specified components may result in personal injury or loss of li...

Page 17: ...at process Repeat until you have covered every radiation units in the system ending up at highest unit in system If your units have automatic vents this manual venting is unnecessary but it will speed...

Page 18: ...a qualified service technician to inspect appliance and to replace any part of control system and any gas control which has been under water LIGHTING PROCEDURE FOR BOILER WITH INTERMITTENT PILOT SYST...

Page 19: ...eset by turning thermostat to lowest setting for one minute then back to normal setting ADJUST PILOT BURNER Pilot flame should surround 3 8 to 1 2 of the pilot sensor See Figure 16 If flame needs adju...

Page 20: ...egrees C After setting limit control to limit setting check to see if it shuts off gas supply to burners Turn your thermostat up to call for heat and let boiler run until temperature of water reaches...

Page 21: ...by qualified service agency prior to resuming operation 4 ECONOMY Active Indicates thermal targeting function is active and limit control is reducing boiler temperature to conserve fuel Economy featu...

Page 22: ...wiring diagram This insures domestic water calls are prioritized If cable 2 is not used turn Economy Feature OFF House will not get or stay warm 1 Check for air bound radiators 2 Check thermostat sett...

Page 23: ...over current protection Verify electric power supply circuit is ON Controls out of adjustment Reset according to instructions Radiators not heating Open radiator vents to expel air Check flow control...

Page 24: ...YSTEM If system is to remain out of service during freezing weather always drain it completely water left in to freeze will crack pipes and or boiler CLEANING YOUR BOILER AND BURNERS Flue passages bet...

Page 25: ...the same as pressure produced in system by automatic fill valve When system is first filled tank will contain little or no water As water is heated its pressure increases It expands into tank compress...

Page 26: ...h will pop up Blocked vent safety switch must be reset manually after switch has cooled off by pushing reset button down Check venting system and chimney for blockage when restoring system to operatin...

Page 27: ...NOTES...

Page 28: ...reases This feature is equipped with an override which is provided primarily to permit the use of an external energy management system that serves the same function THIS OVERRIDE MUST NOT BE USED UNLE...

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