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EQUIPMENT AND OPTIONAL ACCESSORIES 

 WARNING

Burn and scald hazard.  Safety relief valve could       

discharge steam or hot water during operation.       

Install discharge piping per these instructions.

!

     

SAFETY RELIEF VALVE

Safety relief valve is required on your boiler. Water expands 

as it is heated. If there is no place for water to expand 

into, water pressure will build up inside boiler and system. 

Should this happen, safety relief valve will automatically 

open at predetermined pressure. This will relieve the strain 

on boiler and system. Run pipe from relief valve outlet 

(pipe must be same size as outlet and open end must not 

be threaded) to open drain, tub or sink, or other suitable 

drainage point not subject to freezing. Failure to do so may 

cause water damage or injury should safety relief valve 

release. 

EXPANSION TANK

Expanding water flows into expansion tank. Tank should 

be correct size. Tank is filled with air. As water expands it 

compresses air in the tank to form air pressure cushion. 

This “spring-like” cushion serves to maintain correct 

operating water pressure regardless of water temperature. 

This assures “full measure” of water, even in highest 

radiation unit of system. It also prevents blowing off of 

safety relief valve. Air in tank in beginning (with system 

filled with cold water) is sufficient for proper operation. 

Tank also serves as trap for excess air in system. Air 

would cause gurgling in pipes and in efficient circulation in 

radiators if left in system.

It is possible for tank to become “waterlogged” (filled 

with water). It can also become overfilled with air. This 

can happen after filling system with new water. Fittings 

provided on tank and in line to tank are for bleeding off 

excess water or air. 

When installing this tank, it is important: 

1. 

Tank be higher than boiler top. 

2. 

Pipe to tank continuously rises up to tank (so air 

can “bubble” up to it). 

DIAPHRAGM TYPE EXPANSION TANK

Diaphragm type expansion tank takes place of conventional 

expansion tank. Carefully read instructions packed with 

your tank assembly. 
Tank comes with 10-12 pounds per square inch air charge. 

This is the same as pressure produced in system by 

automatic fill valve. When system is first filled, tank will 

contain little or no water. 

As water is heated its pressure increases. It expands into 

tank, compressing air in tank. Compressed air cushion 

permits water in system to expand as temperature 

changes. Diaphragm type tank can be mounted on air 

purger fitting or at any convenient place in supply or return 

line.

AIR ELIMINATING FITTING (AIR PURGER)

Air purger is used to remove excess air from system. It 

is installed in supply line. It will eliminate air from water 

before it reaches radiators and bleed off this air.

MAIN AIR VENT FOR DOWN FLOW SYSTEMS OR 

DIAPHRAGM TYPE EXPANSION TANK

Before system is filled with water, there is air in pipes and 

radiation units. Some of it will be trapped as system is 

filled . It is possible to eliminate most of this air through 

air vent on radiation units. Main air vent will speed and 

simplify this. Install on highest point in supply main when 

all radiation is below top of boiler. 

AUTOMATIC FILL VALVE

For a safe, efficient operation, hot water system must be 

completely filled

 with water. Adding new water, when 

needed can be done manually (by use of hand valve in 

water supply line). Requires regular attention to system’s 

needs. Automatic fill valve accomplishes this without 

attention. Install in supply line on hot water boilers only. 

Valve operates through water pressure differentials. It does 

not require electrical connection.

DRAIN VALVE

Manual valve provides means of draining all water from 

boiler and system. It is often installed in 3/4” tapping at 

bottom of end boiler section. Or it can be installed in tee 

where return line enters boiler.

CIRCULATING PUMP

Every forced hot-water system requires circulating pump. 

Separate pump or zone valve is required for each zone, 

if you have a two or more zone system. Pump must have 

capacity to provide circulation required by your system. 

Pump is connected into main just ahead of boiler. It is also 

wired to electrical system.

VENT DAMPER

This product is automatic, motorized stack damper 

developed to increase efficiency of heating system by 

reducing standby losses from heating apparatus and 

conditioned air space. Damper closes chimney vent 

when burner is off and fully opens it when combustion is 

required.

Summary of Contents for WPSB SERIES II

Page 1: ...PSB 3D WPSB 3DP WPSB 4D WPSB 4DP WPSB 5D WPSB 5DP WPSB 6D WPSB 6DP WPSB 7D WPSB 7DP WPSB 8D WPSB 8DP WPSB 9D WPSB 9DP Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site ww...

Page 2: ...L NUMBER DIMENSIONS INCH Boiler Volume Gallon FLUE DIAMETER A WIDTH WPSB 3 5 11 6 3 WPSB 4 6 14 8 1 WPSB 5 6 17 9 9 WPSB 6 7 21 11 7 WPSB 7 7 24 13 5 WPSB 8 7 27 15 3 WPSB 9 7 30 17 2 Add 5 to height...

Page 3: ...ckup requirements such as intermittent system operation extensive piping systems etc 3 MBH 1 000 Btuh British Thermal Unit Per Hour Ratings marked Net AHRI Ratings indicate amount of remaining heat in...

Page 4: ...efore beginning installation WARNING Keep boiler area clear and free from combustible materials gasoline and other flammable vapors and liquids DO NOT obstruct air openings to the boiler room Modifica...

Page 5: ...t of another appliance such as water heater 8 Accessibility clearances take precedence over fire protection clearances An 18 inch clearance should be maintained on any side where passage is required t...

Page 6: ...opening commencing within 12 inches of top and second opening commencing within 12 inches of bottom of enclosure Direct communication with outdoors or communicating through vertical ducts Provide min...

Page 7: ...f the relief valve outlet over the entire length of discharge line Have no intervening shutoff valve between safety relief valve and discharge to atmosphere do not plug or place any obstruction in dis...

Page 8: ...d medium is piped in parallel with heating boiler Appropriate valves must be used to prevent chilled medium from entering heating boiler See Figure 4 page 9 B Boiler connected to heating coils located...

Page 9: ...9 Figure 4 Chilled Water Piping Figure 3 Typical Hot Water Piping CONNECTING SUPPLY AND RETURN PIPING...

Page 10: ...igure 5 Bypass Piping Circulator On Supply BYPASS PIPING REQUIRED FOR HIGH MASS LARGE WATER CONTENT SYSTEMS CONTROL Control CONNECTING SUPPLY AND RETURN PIPING Figure 6 Bypass Piping Circulator On Ret...

Page 11: ...plug supplied with vent damper 1 Position furnished vent damper on top of flue outlet collar Fasten damper securely to flue outlet collar with sheet metal screws Verify damper blade has clearance to o...

Page 12: ...bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place in operation the appliance being inspected Follow the lighting instructions...

Page 13: ...or points to open position See Figure 9 Turn thermostat or controller down again and check damper position indicator returns to closed position Vent Damper Manual Operation Vent damper may be placed i...

Page 14: ...h or serious injury Pressure test boiler and gas connection before placing boiler in operation Pressure test over 1 2 psig 3 5 kPa Disconnect boiler and its individual gas shutoff valve from gas suppl...

Page 15: ...ighting fixtures televisions a fireplace or a chimney 4 Check thermostat operation by raising and lowering thermostat setting as required to start and stop the burners 5 Instructions for the final adj...

Page 16: ...WIRING DIAGRAMS Figure 11 Electronic Ignition Control WARNING Modification substitution or elimination of factory equipped supplied or specified components may result in personal injury or loss of li...

Page 17: ...at process Repeat until you have covered every radiation units in the system ending up at highest unit in system If your units have automatic vents this manual venting is unnecessary but it will speed...

Page 18: ...a qualified service technician to inspect appliance and to replace any part of control system and any gas control which has been under water LIGHTING PROCEDURE FOR BOILER WITH INTERMITTENT PILOT SYST...

Page 19: ...eset by turning thermostat to lowest setting for one minute then back to normal setting ADJUST PILOT BURNER Pilot flame should surround 3 8 to 1 2 of the pilot sensor See Figure 16 If flame needs adju...

Page 20: ...egrees C After setting limit control to limit setting check to see if it shuts off gas supply to burners Turn your thermostat up to call for heat and let boiler run until temperature of water reaches...

Page 21: ...by qualified service agency prior to resuming operation 4 ECONOMY Active Indicates thermal targeting function is active and limit control is reducing boiler temperature to conserve fuel Economy featu...

Page 22: ...wiring diagram This insures domestic water calls are prioritized If cable 2 is not used turn Economy Feature OFF House will not get or stay warm 1 Check for air bound radiators 2 Check thermostat sett...

Page 23: ...over current protection Verify electric power supply circuit is ON Controls out of adjustment Reset according to instructions Radiators not heating Open radiator vents to expel air Check flow control...

Page 24: ...YSTEM If system is to remain out of service during freezing weather always drain it completely water left in to freeze will crack pipes and or boiler CLEANING YOUR BOILER AND BURNERS Flue passages bet...

Page 25: ...the same as pressure produced in system by automatic fill valve When system is first filled tank will contain little or no water As water is heated its pressure increases It expands into tank compress...

Page 26: ...h will pop up Blocked vent safety switch must be reset manually after switch has cooled off by pushing reset button down Check venting system and chimney for blockage when restoring system to operatin...

Page 27: ...NOTES...

Page 28: ...reases This feature is equipped with an override which is provided primarily to permit the use of an external energy management system that serves the same function THIS OVERRIDE MUST NOT BE USED UNLE...

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