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dSPACE DS1103, Hardware Installation And Configuration Manual

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Summary of Contents for DS1103

Page 1: ...DS1103 PPC Controller Board Hardware Installation and Configuration Release 2014 B November 2014 ...

Page 2: ...tches Important Notice This document contains proprietary information that is protected by copyright All rights are reserved The document may be printed for personal or internal use provided all the proprietary markings are retained on all printed copies In all other cases the document must not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form...

Page 3: ...9 Safety Precautions for Using Connector Panels 20 Introduction to the DS1103 21 Hardware 21 Software 22 Before You Start 23 Installation and Configuration Overview 23 Checking the System Requirements 26 Installing the Hardware 29 Resource Requirements of dSPACE Boards 31 Installation in the Host PC 31 Installation in the Expansion Box 32 Connection of MicroAutoBox to the Host PC 33 Setting up the...

Page 4: ...necting via Ethernet 54 Basics on Connecting via Ethernet 54 Connecting via Bus Interface 55 Link Boards Variants 56 Limitations With Link Boards 57 How to Establish the DS817 DS819 DS814 Bus Interface 58 How to Establish the DS815 DS821 DS814 Bus Interface 59 DS815 Connector and PC Card Link 60 Identifying the Connection Status 62 Using dSPACE CardSafe 65 Introduction to dSPACE CardSafe 65 How to...

Page 5: ...CE System 93 How to Connect External Devices to a Board 93 How to Connect External Devices to a Connector Panel 95 Uninstalling the System 97 Removing the Hardware 98 How to Remove the Hardware from the Host PC 98 How to Remove Hardware from an Expansion Box 100 Connector Pinouts and LEDs 103 DS1103 Components 104 Board Overview 105 Analog Connector P1 107 Digital Connector P2 112 Incremental Enco...

Page 6: ...ical Characteristics 163 Analog Outputs 165 I O Circuit and Electrical Characteristics 166 Bit I O 168 I O Circuits and Electrical Characteristics 169 Changing Power up Default 170 Slave DSP Bit I O 171 I O Circuit and Electrical Characteristics 172 Changing Power up Default 174 Using the ST1PWM Pin 174 User Interrupt Inputs 175 I O Circuit and Electrical Characteristics 175 Recognizing User Inter...

Page 7: ...PACE Boards 202 Definition of SNR 202 Notes on Measuring Noise 203 Notes on Using AutoBox 204 Grounding Scheme for AutoBox Tandem AutoBox 204 Influences on Board Performance Using AutoBox Tandem AutoBox 206 Filter Circuit for AutoBox Tandem AutoBox Power Supply 207 Troubleshooting 209 Hardware Problems 210 Checking the DS1103 210 Problems with Multiple Plug Play Boards 211 Problems Using an Expans...

Page 8: ...rview 231 DS815 Data Sheet 233 DS817 Link Board PC 233 DS817 Board Overview 234 DS817 Data Sheet 235 DS819 Link Board PC 236 DS819 Board Overview 237 DS819 Data Sheet 238 DS821 Link Board PC 239 DS821 Board Overview 240 DS821 Data Sheet 241 DS830 MultiLink Panel 242 DS830 Panel Overview 243 DS830 Data Sheet 244 dSPACE Expansion Boxes 246 PX4 Expansion Box 246 PX4 Data Sheet 247 PX4 Ensuring Correc...

Page 9: ...sion Drawings 277 Power Input Connector 279 AutoBox Status LEDs Integrated as of AutoBox Version 4 0 281 Lab Power Supply for AutoBox 285 Tandem AutoBox 286 Tandem AutoBox Data Sheet Tandem AutoBox up to Version 4 0 286 Tandem AutoBox Ensuring Correct Operating Temperatures 289 Tandem AutoBox Dimension Drawings 291 Power Input Connector 293 Lab Power Supply for Tandem AutoBox 295 Connector Panel E...

Page 10: ...s Contents t 10 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 11: ...ure the hardware It also gives you information about connecting external devices to the dSPACE system Contents Knowledge in handling computer hardware and Microsoft Windows operating systems is presupposed Required knowledge Information in this section Document Symbols and Conventions 12 Accessing Online Help and PDF Files 13 Related Documents 14 Where to go from here DS1103 Hardware Installation ...

Page 12: ...his document name Names enclosed in percent signs refer to environment variables for file and path names Angle brackets contain wildcard characters or placeholders for variable file and path names etc ST M Precedes the document title in a link that refers to another document Indicates that a link refers to another document which is available in dSPACE HelpDesk Naming conventions Some software prod...

Page 13: ...uct displayed You can also navigate and search in the user documentation of any other installed software product and its supported hardware Context sensitive Press the F1 key or click the Help button in the dSPACE software to get help on the currently active context In some software products context sensitive help is not available Help menu in the dSPACE software On the menu bar select Help Conten...

Page 14: ...e dSPACE software It also shows you how to manage dSPACE licenses Getting started with the DS1103 First Work Steps with a dSPACE System Provides information on configuring dSPACE systems after you installed the dSPACE hardware It shows you how to get started with your dSPACE system after installation This document is aimed at users who have no experience with dSPACE systems DS1103 Features Provide...

Page 15: ...17 Safety Precautions for Using Expansion Boxes 18 Safety Precautions for Using AutoBox Tandem AutoBox in a Vehicle 19 Safety Precautions for Using Connector Panels 20 Safe Invehicle Usage of dSPACE Products Any in vehicle use of dSPACE products in line with the contractual purposes requires the use of enclosed test tracks that are specially safety secured for the specific purpose i e with appropr...

Page 16: ... body systems n Where dSPACE products are deployed in conjunction with ECUs which would be a hazard if they malfunctioned The guidelines accordingly apply to the use of dSPACE products in aircraft or vessels in line with the contractual purposes Safety Precautions for Transportation The DS1103 PPC Controller Board installed inside the expansion box will be damaged during transportation and shipmen...

Page 17: ... 07 Improper handling will damage the fan of the board n Do not touch any components of the fan neither during operation nor when it has stopped n Do not try to stop a rotating fan with your fingers or with the help of tools n Do not apply pressure to the fan bearing during installation and removal of the board Handling boards with fans You install dSPACE hardware at your own risk Only qualified p...

Page 18: ...al devices connected to the boards might conduct dangerous high voltage into the chassis never unplug the power cord which is the system s protective ground unless all other connectors are unplugged n The power cord must be plugged into a grounded wall outlet only Grounding n Before you work with an expansion box you should always turn on the expansion box before the host PC n Do not switch off th...

Page 19: ...amage to the AutoBox Tandem AutoBox and to achieve safe and trouble free operation the following special guidelines have to be observed Objective n Turn off the engine while connecting or disconnecting the car battery Even a brief disconnection of the battery while the engine is running results in a load dump of the car generator producing hazardous voltages of more than 100 V n Only valid for Aut...

Page 20: ...to the hardware and to achieve safe and trouble free operation the following guidelines must always be observed Objective n Before connecting a panel to a board make sure that the PC or the expansion box if used are turned off and no external devices are connected to the panel n No chemicals other than alcohol ethanol or isopropanol should be used to remove writing from the panel templates since t...

Page 21: ...complete real time control system based on a PowerPC processor For advanced I O purposes the board includes a slave DSP subsystem based on the Texas Instruments TMS320F240 DSP microcontroller Board description The DS1103 PPC Controller Board is a standard PC AT card that can be plugged into a PC using the ISA bus as a backplane The card can also be inserted in a dSPACE expansion box communicating ...

Page 22: ...ition to the CP1103 the CLP1103 Connector LED Combi Panel provides an array of LEDs indicating the states of the digital signals Easy access to input and output signals To demonstrate control design and implementation demo equipment VCFP Simulator is available for the DS1103 Demo equipment The DS1103 PPC Controller Board is a single board system The package contains one board with a triple bracket...

Page 23: ...uration Overview NOTICE Changing the installation sequence may lead to unpredictable results or even damage the system n Install the components of your system in exactly the order stated n Read the instructions carefully before starting installation n Consider all warnings given Installing the DS1103 requires the following steps in the specified order 1 Check whether the software has been installe...

Page 24: ...of the board must be changed Refer to Setting up the DS1103 on page 34 4 Now you can install the hardware Refer to How to Install the DS1103 on page 38 5 If the DS1103 is installed in an expansion box connect the box to your host PC Refer to Connecting an Expansion Box to the Host PC on page 53 After you install your DS1103 you can configure it in the following steps 1 Set the connection mode and ...

Page 25: ...ntacting dSPACE Support Software Installation and Management Guide Installation problems After you install and configure your system you are ready to implement a model either via a Simulink model including blocks from dSPACE s Real Time Interface RTI or via a handcoded algorithm and download the corresponding application to your real time hardware ControlDesk Next Generation can be used to experim...

Page 26: ...cent brackets refer to the illustration in How to Install the DS1103 on page 38 In addition one free full size ISA slot is required by the DS814 bus connection or the slot CPU Ethernet connection Bus interface If you want to connect the expansion box to the host PC via a bus interface the DS814 has to be installed in the box A suitable dSPACE link board has to be installed in the host PC Slot CPU ...

Page 27: ... CPU clock cooling by fan and earlier must be recompiled n Programs or models that were prepared and compiled for the DS1103 09 run on earlier board revisions without changes However applications that use the new functions of the DS1103 09 are not supported on the DS1103 07 n If you use dSPACE Release 4 1 or earlier releases These releases do not support the DS1103 09 Compatibility to dSPACE Relea...

Page 28: ...s Before You Start t 28 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 29: ...ements of dSPACE Boards Depending on the installation dSPACE boards require resources in the host PC and the expansion box 31 Setting up the DS1103 Before inserting the DS1103 in the host PC or expansion box you have to check if any of the board s default settings must be changed 34 Installing the DS1103 After setting up the DS1103 you can install it in your host PC or in an expansion box 37 Insta...

Page 30: ...for Expansion Boxes PX10 PX20 AutoBox Tandem AutoBox The fans of various expansion boxes PX10 PX20 AutoBox Tandem AutoBox have a dust filter Check the filter periodically If it is dirty you must replace it 50 Information in other sections Safety Precautions for Installing and Connecting the Hardware 17 s Installing the Hardware t 30 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 31: ...installed in the host PC Some dSPACE boards support Plug Play in which case they require an interrupt request line IRQ However the boards operate correctly even if no free IRQ is available The resource requirements listed in this table apply to the host PC Board Slot Type Required I O Address Range Default I O Base Address Required Memory Range Required IRQ DS1104 PCI 2 x 4 KB 1 PCI DS1104 PCIe va...

Page 32: ...box The resource requirements listed in this table apply to the expansion box not to the host PC Resources in the expansion box Board Required Address Bytes Default I O Base Address Required Memory Required IRQ DS1005 10H 300H None None DS1006 up to board revision DS1006 03 10H 300H None None DS1006 as of board revision DS1006 06 multicore processor board 40H 300H None None DS1103 10H 300H None No...

Page 33: ...tion via Ethernet The boards installed in the expansion box require no resources in the host PC The slot CPUs installed in the expansion box as provided by dSPACE do not conflict with the default I O base addresses of dSPACE boards Connection of MicroAutoBox to the Host PC MicroAutoBox can be connected to the host PC via the Link Boards DS815 DS817 DS819 or DS821 The following resources are requir...

Page 34: ... base addresses port addresses of dSPACE boards This is to avoid conflicts with other devices within your system Objective Note the following hints on changing the default I O base address NOTICE Assigning I O addresses already used by other devices may lead to system failure data loss on the hard disk and even hardware damage n Refer to your PC s technical reference manual for a description of th...

Page 35: ...et to an address other than 000H n Suppose you have connected several expansion boxes to your host PC via one of the link boards PC DS815 DS817 DS819 or DS821 or via a MultiLink Panel DS830 If two or more of these boxes contain a dSPACE board of the same type you have to set them to different I O base addresses to allow the identification in ControlDesk Next Generation n Within an Ethernet multico...

Page 36: ...se Address Port Address S1 1 S1 2 S1 3 000H default Plug Play enabled 0 0 0 240H1 0 2 4 280H 0 2 8 300H 0 3 0 310H 0 3 1 380H 0 3 8 1 The I O base address 240H is reserved for the slot CPU in the expansion box if the connection between host PC and expansion box is established via Ethernet Basics Basics on Changing I O Base Addresses on page 34 Resource Requirements of dSPACE Boards on page 31 Rela...

Page 37: ...must follow the instructions below Objective To switch off a dSPACE system 1 Turn off all external devices connected to the dSPACE system 2 Shut down the host PC and turn it off Do not switch off the expansion box while the host PC is still running This might lead to unpredictable errors 3 Turn off the expansion box if used The dSPACE system is ready for installing or removing hardware components ...

Page 38: ...nsion box the board is shipped separately to avoid damage to the board and to the expansion box during transportation Thus you have to install the board in the box Shipment by dSPACE n The system is switched off For instructions refer to How to Switch Off a dSPACE System on page 37 n Precautions are taken to avoid damage by high electrostatic voltages For details refer to Safety Precautions for In...

Page 39: ...age the fan of the board Only valid for boards up to board revision DS1103 07 n Do not touch any components of the fan neither during operation nor when it has stopped n Do not apply pressure to the fan bearing during installation and removal of the board 5 Insert the DS1103 and screw on the board s triple connector s Installing the DS1103 t DS1103 Hardware Installation and Configuration November ...

Page 40: ...pply The installation is complete Result n If your system is installed in an expansion box it must be connected to your host PC via Ethernet or a bus interface For further information refer to Connecting an Expansion Box to the Host PC on page 53 n You can switch on the dSPACE system Refer to How to Switch On the dSPACE System on page 41 Next steps s Installing the Hardware t 40 s DS1103 Hardware ...

Page 41: ...em You must follow the instructions below Objective The connecting disconnecting of devices is completed Precondition To switch on the dSPACE system 1 Turn on the expansion box if used To avoid unpredictable errors you should always turn on the expansion box before the host PC 2 Turn on the host PC The dSPACE system is running and you can work with it Result Method s Installing the DS1103 t DS1103...

Page 42: ...oard 42 How to Mount a Panel in a 19 Rack As a standard the CP and CLP connector panels are installed in a desktop box made from aluminum profiles They can optionally be mounted in a 19 industry rack 43 How to Connect a Panel CP CLP to a Board For safe and trouble free operation of the panels various guidelines must be observed For details refer to Safety Precautions for Using Connector Panels on ...

Page 43: ... the black clips on the panel through 90 degrees to secure the templates to the panel Now you can n Connect devices to the panel For detailed instructions refer to How to Connect External Devices to a Connector Panel on page 95 n Switch on the dSPACE system Refer to How to Switch On the dSPACE System on page 41 Next steps Basics Safety Precautions for Using Connector Panels on page 20 HowTos How t...

Page 44: ... side panels 4 screws If there is a ribbon cable strain relief at the bottom of the box it must be cut open 2 Bolt the panel to the front of a 19 rack as shown below Depending on the rack used several M2 5x10 or M3x10 bolts are required 122 5 mm 4 82 inch 128 5 mm 5 06 inch Panel M2 5 or M3 threads 5 mm 0 2 inch spacing Panel is attached by M2 5x10 or M3x10 bolts Method s Installing the Hardware t...

Page 45: ...m AutoBox features a DC DC power supply with a remote control input that should be used to turn the power supply on or off Objective n Do not mount AutoBox Tandem AutoBox without rubber shoes at the shock mounts n Upside down mounting is not allowed n For mounting you should add approx 0 1 m 3 9 in space to the outer dimensions of the AutoBox This is to allow the AutoBox Tandem AutoBox to vibrate ...

Page 46: ...ltages of more than 100 V n Turn off the engine while connecting or disconnecting the car battery NOTICE Only valid for AutoBox up to Version 3 0 and Tandem AutoBox up to Version 4 0 Reverse polarity destroys the AutoBox Tandem AutoBox power supply even if the remote control input is turned off n Double check the supply voltage polarity of AutoBox Tandem AutoBox Safety precautions The wiring has t...

Page 47: ...d to operate the AutoBox Tandem AutoBox with a laboratory power supply during development Therefore pin 4 remote is shorted to pin A2 inside the connector in order to save a separate switch Do not use this cable in the vehicle Otherwise the AutoBox Tandem AutoBox will always be turned on As of March 2009 the VBAT wire red contains a melting fuse The red wire has a cross section of 10 mm the black ...

Page 48: ...nout Connector Pin Signal Pin Signal 1 2 A1 A2 3 4 5 A2 Positive supply voltage 1 5 Reserved do not use 2 Reserved do not use 4 Remote control2 1 Reserved do not use 3 Reserved do not use A1 Negative supply voltage 0 V 1 Up to AutoBox Version 3 0 8 V 60 V DC AutoBox Version 4 0 and later 6 V 60 V DC Up to Tandem AutoBox Version 4 0 10 V 60 V DC 2 If you use the matching cable supplied by dSPACE th...

Page 49: ...ack There are five M5 threads on either side of the chassis The bolts should be as short as possible to prevent short circuits inside the unit and must not protrude more than 5 mm 0 2 into the box With common 19 racks M5 x 6 bolts can be used n To prevent the system from overheating make sure that the ventilation is not obstructed The plastic front cover can be snapped off and can be replaced by a...

Page 50: ... stream and increases the temperature in the box which may shorten the life of the hardware components Effect of using dirty dust filters You need the following tools and spare parts n Phillips screwdriver PH 1 n If the filter is dirty you need a new one dSPACE provides a pack of three replacement dust filters for the different expansion boxes The order numbers are as follows n PX10 FILTER_PAD_PX1...

Page 51: ...r from the box 4 Remove the dust filter and check it for dirt If necessary replace it by a new one 5 Replace the dust filter and fix it to the box with the perforated cover and the Phillips screws M3 You have checked and if necessary replaced the dust filter Result s Maintenance Work for Expansion Boxes PX10 PX20 AutoBox Tandem AutoBox t DS1103 Hardware Installation and Configuration November 2014...

Page 52: ...s Installing the Hardware t 52 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 53: ...s ensure you have familiarized yourself with the relevant safety precautions Safety Precautions for Using Expansion Boxes 18 If you install your system in an expansion box the box must be connected to your host PC via Ethernet or a bus interface Connecting via Ethernet 54 Connecting via Bus Interface 55 Where to go from here DS1103 Hardware Installation and Configuration November 2014 53 t ...

Page 54: ...ection is delivered with a slot CPU with a built in network adapter If you want to install new dSPACE boards such as the DS1103 in an expansion box connected via Ethernet contact dSPACE to check the slot CPU s compatibility with the new boards Preconditions After connecting the expansion box to the host PC via net cable you have to set up the Ethernet connection Refer to Setting Up an Ethernet Con...

Page 55: ...S817 DS819 DS814 Bus Interface 58 How to Establish the DS815 DS821 DS814 Bus Interface 59 Status LED for connection indication Identifying the Connection Status The link boards have LEDs on the bracket to indicate the current status of the connection 62 Information in other sections Connecting via Ethernet 54 Connecting dSPACE Boxes to the Host PC via DS830 dSPACE s DS830 MultiLink Panel allows yo...

Page 56: ...I interface and requires a free PCI slot in the host PC DS817 Link Board PC The DS819 to be installed in the host PC is a PCI Express x1 interface and requires a free PCI Express slot x1 x32 in the host PC DS819 Link Board PC The DS821 to be installed in the host PC usually a notebook is available in two variants n DS821 54 mm requires a free ExpressCard 54 slot in the host PC n DS821 34 mm requir...

Page 57: ...DS821 Objective The DS819 and DS821 link boards are supported as of dSPACE Release 5 2 Required software n You can install only up to eight DS817 or DS819 boards in one host PC n Windows allows only one DS815 This limitation also applies to DS815 boards which are installed in the host PC via a PCI to PC Card adapter If you want to work with more than one expansion box use the DS817 DS819 DS821 or ...

Page 58: ...d over patch cable or fiber optic cable which come with the hardware package Cables n The system is switched off For instructions refer to How to Switch Off a dSPACE System on page 37 n A link board DS817 or DS819 is installed in your host PC n The DS814 is installed in your expansion box Preconditions There are two ways you can establish a bus connection n Via crossed over patch cable Refer to Me...

Page 59: ...SPACE System document Next steps HowTos How to Install the DS1103 on page 38 How to Switch Off a dSPACE System on page 37 Related topics How to Establish the DS815 DS821 DS814 Bus Interface The following instructions apply if you want to install a bus connection with link boards DS815 DS821 and DS814 Objective n Use only the cables which come with the hardware package n DS815 Link Boards PC delive...

Page 60: ...S821 to the DS814 Link Board Box with the crossed over patch cable Do not connect the crossed over patch cable to an Ethernet LAN or the LAN connectors of a PC or a notebook 2 Switch on the system Refer to How to Switch On the dSPACE System on page 41 If you use the DS821 34 mm with older notebooks for example which provide only ExpressCard 54 slots your system might crash when you boot your noteb...

Page 61: ...C card link cable without strain relief clamp with strain relief clamp New DS815 connector Old DS815 connector DS815 boards delivered before November 2001 have a blue label Boards delivered later have a red label or a blue label with Vs 2 0 s Connecting via Bus Interface t DS1103 Hardware Installation and Configuration November 2014 61 t ...

Page 62: ...sed over patch cable DS815 RJ45 adapter cable Identifying the Connection Status Three LEDs on the brackets of the DS814 DS817 and DS819 indicate the current status of the connection Yellow Green Red Patch cable connector Fiber optic connector Yellow LED A lit yellow LED indicates that the connection between the host PC and the expansion box is ready for communication DS814 DS817 DS819 s Connecting...

Page 63: ...fy the current status of the connection by the two LEDs integrated in the shell of the RJ45 connector DS815 Two LEDs indicate the current status of the connection LED yellow LED green Yellow LED A lit yellow LED indicates that the connection between the host PC and the expansion box is ready for communication Green LED A lit green LED indicates that data is being sent or received DS815 RJ45 adapte...

Page 64: ... DS821 34 mmm DS821 34 mmm Version 2 0 Yellow LED A lit yellow LED indicates that the connection between the host PC and the expansion box is ready for communication Green LED A lit green LED indicates that data is being sent or received s Connecting an Expansion Box to the Host PC t 64 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 65: ...How to Remove dSPACE CardSafe for Transportation 72 How to Remove dSPACE CardSafe Completely 72 Introduction to dSPACE CardSafe The dSPACE CardSafe consists of a base plate and a card holder The base plate is fixed to the underside of the notebook and does not have to be removed for transportation The card holder must be plugged into the base plate The height of the clamp plates can be adapted to ...

Page 66: ...notebook slot by using an ExpressCard Kit Contact dSPACE for further information The illustration below shows the position and the space required for mounting the base plate on the underside of the notebook You can level out an uneven surface on the underside with acrylic foam tapes which are part of the delivery Required mounting area s Connecting an Expansion Box to the Host PC t 66 s DS1103 Har...

Page 67: ... approx 20 mm dSPACE CardSafe comes as a mounting kit with the following components Items delivered Number Item Illustration 1 x Acrylic foam tape 1 x Mounting template Template for mounting the dSPACE CardSafe Schablone zum Anbringen des dSPACE CardSafe Hier falten Fold here dSPACE 1 x Base plate with velcro tape 2 x Card fixture different sizes 2 x Clamp plate 6 x Screw different lengths s Using...

Page 68: ...ange without notice How to Mount dSPACE CardSafe To mount dSPACE CardSafe NOTICE Do not mount the CardSafe over any ventilation slots at the bottom of the notebook This could cause overheating and possibly destroy the notebook processor Method s Connecting an Expansion Box to the Host PC t 68 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 69: ...he notebook so that there is a smooth surface at the mounting position 2 Fold and then cut the template for mounting the dSPACE CardSafe 3 Center the template on the underside of the notebook with a partially inserted link board 4 Remove the protective foil from the velcro tape s Using dSPACE CardSafe t DS1103 Hardware Installation and Configuration November 2014 69 t ...

Page 70: ...se plate to release the card fixture To avoid injury do not use your fingernail to unlock the connector fixture 7 While pressing the spring unplug the card fixture The base plate stays in position After this remove the template 8 Fix the four rubber feet to the underside of the notebook This is to compensate the height of the CardSafe and ensure the stability of the notebook s Connecting an Expans...

Page 71: ...its your link board in combination with your notebook 10 Adjust the bottom clamp plate with spacers as needed 11 Plug in the link board and mount the other clamp plate 12 Fix the link board connector with the knurled nuts s Using dSPACE CardSafe t DS1103 Hardware Installation and Configuration November 2014 71 t ...

Page 72: ... small coin on the spring of the base plate To avoid injury do not use your fingernail to unlock the connector fixture 2 Remove the card fixture How to Remove dSPACE CardSafe Completely Some notebooks with an installed CardSafe may no longer fit in docking stations In such cases the CardSafe must be removed completely Objective n DS815 The connector of the DS815 Link Board is removed The link boar...

Page 73: ...thod Step Illustration Instruction 1 Push a small coin on the spring of the base plate To avoid injury do not use your fingernail to unlock the connector fixture 2 Remove the card fixture 3 Carefully remove the base plate with a screwdriver 4 Leave the velcro tapes on the notebook at the mounting positions s Using dSPACE CardSafe t DS1103 Hardware Installation and Configuration November 2014 73 t ...

Page 74: ...Each connection requires a separate link board PC installed in the PC The number of dSPACE boxes you can connect to the PC is limited by the number of free slots for link boards As an example the following illustration shows how you can connect four boxes to your PC You require four link boards PC in the PC Host PC Box 1 Box 2 Box 3 Box 4 Situation without DS830 dSPACE s DS830 MultiLink Panel allo...

Page 75: ... the host PC and an expansion box via a fiber optic cable and to a MicroAutoBox via a patch cable The DS830 can be used in a laboratory or in vehicle The cables required to supply power to the DS830 via a mains socket or a car battery are part of the DS830 hardware package The cable for the mains socket includes a power supply unit 15 0 V 4 0 A For instructions on the installation see How to Conne...

Page 76: ... DS830 must be connected directly to a link board PC Limitations For the specifications of the DS830 refer to DS830 MultiLink Panel on page 242 Data sheet The DS830 is equipped with status LEDs see DS830 Identifying the Connection Status on page 78 Status LEDs Basics DS830 Identifying the Connection Status on page 78 HowTos How to Connect the DS830 on page 76 References DS830 MultiLink Panel on pa...

Page 77: ...fer to Method 1 n Via car battery Refer to Method 2 Possible methods To connect the DS830 via mains socket 1 Connect the DS830 to the host PC 2 Connect the DS830 to the dSPACE boxes expansion box and or MicroAutoBoxes 3 Use the cable with the integrated power supply unit Plug the power supply cable into the LEMO connector of the DS830 To connect the DS830 via car battery 1 Connect the DS830 to the...

Page 78: ...signed for at least 5 A After the boxes are connected you can switch on the system To avoid unpredictable errors you should always turn on the dSPACE boxes expansion box or MicroAutoBox before the DS830 MultiLink Panel if used and the host PC Further steps Basics DS830 Identifying the Connection Status on page 78 Related topics DS830 Identifying the Connection Status The front of the DS830 panel h...

Page 79: ...and the corresponding dSPACE box are currently used for communication Red LED Lit if a fiber optic cable is used Green LED Lit when data is being sent or received Yellow LED patch cable connector Lit if the connection to the host PC or a connected dSPACE box is ready for communication Green power LEDs Lit both when power is supplied correctly to the DS830 HowTos How to Connect the DS830 on page 76...

Page 80: ...s Connecting an Expansion Box to the Host PC t 80 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 81: ...ox Tandem AutoBox to your host PC via Ethernet In this case the expansion box is treated as a network client Establishing a connection between an expansion box and the host PC via Ethernet is recommended for advanced users only Objective DS1103 Hardware Installation and Configuration November 2014 81 t ...

Page 82: ...e expansion box and the host PC are directly connected in a peer to peer configuration and neither the host nor the client is connected to any other network n Integration in an existing network The expansion box becomes part of an existing network using TCP IP for example a local area network Objective s Setting Up an Ethernet Connection Between PC and Expansion Box t 82 s DS1103 Hardware Installa...

Page 83: ...estore the TCP IP Configuration of the PC How to Connect the Expansion Box to the Network and Test the Connection Yes No How to Set Up a Peer to Peer Connection Connecting an Expansion Box via Ethernet Integrate the Expansion Box into an Existing Network Expansion Box Ready for Use Setup procedure Information in this section Preparing the TCP IP Configuration 84 Setting Up a Peer to Peer Connectio...

Page 84: ...ork Connections n Settings Control Panel Double click Network Connections and Sharing Center n Control Panel Double click Network Connections and Sharing Center 2 Double click Local Area Connection or Click View Status of Local Area Connection The Local Area Connection Status dialog opens 3 Click Properties The Local Area Connection Properties dialog opens 4 Select Internet Protocol Version 4 TCP ...

Page 85: ... Up the TCP IP Protocol on page 216 Solving problems Setting Up a Peer to Peer Connection How to Set Up a Peer to Peer Connection A peer to peer connection between the host and client means that neither the host nor the client is connected to any other network You must carry out this step even if you want to integrate the expansion box into an existing network In that case the IP address of the ex...

Page 86: ...host PC and the expansion box can now be tested 5 Open a Command Prompt window DOS window For example from the Start menu choose Run enter cmd and click OK 6 Enter the command ping 192 100 100 98 which is the default IP address of the expansion box If the following message appears the peer to peer connection is ready for use the values vary on different computers and networks Pinging 192 100 100 9...

Page 87: ... on page 88 3 After you have changed the IP address of the expansion box you can restore the previous IP address of the host PC Refer to How to Restore the TCP IP Configuration of the PC on page 89 4 Finish the work with How to Connect the Expansion Box to the Network and Test the Connection on page 90 Setup procedure Information in this section How to Change the IP Address of the Expansion Box 88...

Page 88: ... the command setip current IP address new IP address The new IP address will be valid after rebooting the the expansion box Write down the new IP address of the expansion box You will need it later to establish the connection The default IP address of the expansion box is 192 100 100 98 The IP address assigned to the host PC for the peer to peer connection is 192 100 100 1 With these settings the ...

Page 89: ...k Network Connections and Sharing Center 2 Double click Local Area Connection or Click View Status of Local Area Connection The Local Area Connection Status dialog opens 3 Click Properties The Local Area Connection Properties dialog opens 4 Select Internet Protocol Version 4 TCP IPv4 and click Properties The Internet Protocol TCP IP Properties dialog opens 5 Enter all the configured values and opt...

Page 90: ...OS window For example from the Start menu choose Run enter cmd and click OK 6 Enter the command ping IP address of the expansion box If the following message appears the network connection is ready for use the values vary on different computers and networks The IP address 10 1 202 178 serves as an example Pinging 10 1 202 178 with 32 bytes of data Reply from 10 1 202 178 bytes 32 time 10ms TTL 32 ...

Page 91: ...egrate an expansion box in a network see Problems with the Integration of an Expansion Box in a Network on page 217 Solving problems s Setting Up The Ethernet Connection t DS1103 Hardware Installation and Configuration November 2014 91 t ...

Page 92: ...s Setting Up an Ethernet Connection Between PC and Expansion Box t 92 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 93: ... How to Connect External Devices to a Board To connect external devices to the DS1103 NOTICE Connecting external devices while the power supply is switched on may damage the dSPACE hardware n Do not connect or disconnect any device while the power supply is switched on n Turn off the host PC the expansion box if used and the external devices beforehand 1 Turn off all external devices which are to ...

Page 94: ...d ranges to the connector pins 5 Connect the devices belonging to your application to the board 6 Reconnect the host PC the expansion box and all external devices to the power supply 7 Turn on the expansion box To avoid unpredictable errors you should always turn on the expansion box before the DS830 MultiLink Panel if used and the host PC 8 If used turn on the DS830 MultiLink Panel 9 Turn on the ...

Page 95: ...able errors 3 Turn off the expansion box and all devices connected to it 4 Disconnect the host PC the expansion box and all devices connected to them from the power supply WARNING Hazardous voltages Risk of electric shock and or damage to the hardware n Do not connect any high voltage devices to the I O connectors of the hardware n Do not apply voltages currents outside the specified ranges to the...

Page 96: ...C 8 If used turn on the DS830 MultiLink Panel 9 Turn on the host PC The host PC should boot as usual 10 Turn on all external devices connected to the dSPACE system HowTos How to Connect External Devices to a Board on page 93 Related topics s Connecting External Devices to the dSPACE System t 96 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 97: ... to remove the software first 2 Afterwards you can remove the hardware Uninstallation order Information in this section Removing the Hardware 98 Information in other sections Removing dSPACE Software Software Installation and Management Guide Where to go from here DS1103 Hardware Installation and Configuration November 2014 97 t ...

Page 98: ... Link Board must be removed The DS815 and DS821 can simply be ejected from the host PC n The DS1103 is installed in an expansion box connected to the host PC via Ethernet only the network cable of the expansion box needs to be disconnected from the PC or the local area network Installation cases n The system is switched off For instructions refer to How to Switch Off a dSPACE System on page 37 n P...

Page 99: ...revision DS1103 07 n Do not touch any components of the fan neither during operation nor when it has stopped n Do not apply pressure to the fan bearing during installation and removal of the board 4 Unscrew the triple bracket of the DS1103 or the bracket of the link board PC 5 Remove the DS1103 and or the link board PC from the slot 6 Reinstall the original bracket s to cover the opening s at the ...

Page 100: ... dSPACE System on page 37 n Precautions are taken to avoid damage by high electrostatic voltages For details refer to Safety Precautions for Installing and Connecting the Hardware on page 17 Preconditions To remove hardware from an expansion box WARNING Hazardous voltages Risk of electric shock and or damage to the hardware Before removing any board make sure that n The power supply of the host PC...

Page 101: ...For detailed instructions refer to How to Switch On the dSPACE System on page 41 Next steps Basics Safety Precautions for Installing and Connecting the Hardware on page 17 HowTos How to Switch Off a dSPACE System on page 37 Related topics s Removing the Hardware t DS1103 Hardware Installation and Configuration November 2014 101 t ...

Page 102: ...s Uninstalling the System t 102 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 103: ...omponents Contains an illustration of the board and the pin assignments of the different board connectors 104 CP1103 CLP1103 Components Shows the front view of the connector panel and the pin assignments of the connectors equipped on the panel 127 Information in other sections Mapping of I O Signals Various connector pins can be assigned to RTI blocks and RTLib functions 139 Where to go from here ...

Page 104: ...Overview Board Overview Contains an illustration of the board showing the locations of connectors jumpers and LEDs 105 I O connectors of the DS1103 Analog Connector P1 107 Digital Connector P2 112 Incremental Encoder Digital Connector P3 117 Other components Slave DSP Debug Connector P6 123 Slave DSP Flash Jumper J1 123 Status LEDs of the DS1103 124 Where to go from here s Connector Pinouts and LE...

Page 105: ...to scale Overview illustration P1 P2 P3 S1 1 S1 2 S1 3 1 1 1 PWR ENIO RUN BEN JTAG programming connector P5 Slave DSP debug connector P6 Incremental encoder digital connector P3 Slave DSP flash jumpers J1 Digital connector P2 Analog connector P1 P3 P2 Status LEDs P1 Bracket s DS1103 Components t DS1103 Hardware Installation and Configuration November 2014 105 t ...

Page 106: ...scale P1 P2 P3 S1 1 S1 2 S1 3 1 1 1 PGVCC1 PGVCC2 RUN BEN JTAG programming connector P5 Slave DSP debug connector P6 Incremental encoder digital connector P3 Slave DSP flash jumpers J1 Digital connector P2 Analog connector P1 P3 P2 Status LEDs P1 Bracket s Connector Pinouts and LEDs t 106 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 107: ...flash jumper J1 is used to control the protection mode and watchdog mode of the flash memory see Slave DSP Flash Jumper J1 on page 123 n The slave DSP debug connector P6 can be used for Slave DSP debugging The signals available at this connector are described in Slave DSP Debug Connector P6 on page 123 n The 4 red status LEDs display the current status of the board These LEDs can be used for troub...

Page 108: ...e 161 Signal specification Because the pin numbering used for KEL connectors is not standardized the following figure shows the numbering scheme used front view of the board connector Do not rely on the numbers written on the KEL connectors Pinout of analog connector P1 s Connector Pinouts and LEDs t 108 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 109: ...24 P1A 21 ADCH12 P1 25 P1B 5 GND P1 26 P1A 5 GND P1 27 P1B 38 ADCH13 P1 28 P1A 38 ADCH14 P1 29 P1B 22 GND P1 30 P1A 22 GND P1 31 P1B 6 ADCH15 P1 32 P1A 6 ADCH16 P1 33 P1B 39 GND P1 34 P1A 39 GND P1 35 P1B 23 ADCH17 P1 36 P1A 23 ADCH18 P1 37 P1B 7 GND P1 38 P1A 7 GND P1 39 P1B 40 ADCH19 P1 40 P1A 40 ADCH20 P1 41 P1B 24 GND P1 42 P1A 24 GND P1 43 P1B 8 GND P1 44 P1A 8 GND P1 45 P1B 41 GND P1 46 P1A ...

Page 110: ...GND P1 86 P1A 15 GND P1 87 P1B 48 SADCH11 P1 88 P1A 48 SADCH12 P1 89 P1B 32 GND P1 90 P1A 32 GND P1 91 P1B 16 SADCH13 P1 92 P1A 16 SADCH14 P1 93 P1B 49 GND P1 94 P1A 49 GND P1 95 P1B 33 SADCH15 P1 96 P1A 33 SADCH16 P1 97 P1B 17 GND P1 98 P1A 17 GND P1 99 P1B 50 SADCSOC P1 100 P1A 50 GND Because the pin numbering used for Sub D connectors is not standardized the following illustrations show the num...

Page 111: ... GND 5 GND 21 ADCH12 38 ADCH14 6 ADCH16 22 GND 39 GND 7 GND 23 ADCH18 40 ADCH20 8 GND 24 GND 41 GND 9 GND 25 DACH2 42 DACH4 10 DACH6 26 GND 43 GND 11 GND 27 DACH8 44 GND 12 SADCH2 28 GND 45 GND 13 GND 29 SADCH4 46 SADCH6 14 SADCH8 30 GND 47 GND 15 GND 31 SADCH10 48 SADCH12 16 SADCH14 32 GND 49 GND 17 GND 33 SADCH16 50 GND s DS1103 Components t DS1103 Hardware Installation and Configuration Novembe...

Page 112: ...ferences Board Overview on page 105 Related topics Digital Connector P2 The digital connector P2 is a 100 pin high density KEL connector It is used to obtain access to the digital signals of the board The connector is located on the bracket of the DS1103 see Board Overview on page 105 Purpose Using the adapter cable supplied with the board the digital connector P2 can be linked to two 50 pin femal...

Page 113: ...e board connector Do not rely on the numbers written on the KEL connectors The following table shows the pin assignment of the digital connector P2 It also provides the mapping to the Sub D connectors of the adapter cable Pinout of digital connector P2 s DS1103 Components t DS1103 Hardware Installation and Configuration November 2014 113 t ...

Page 114: ...2B 22 IO16 P2 30 P2A 22 IO17 P2 31 P2B 6 IO18 P2 32 P2A 6 IO19 P2 33 P2B 39 GND P2 34 P2A 39 GND P2 35 P2B 23 IO20 P2 36 P2A 23 IO21 P2 37 P2B 7 IO22 P2 38 P2A 7 IO23 P2 39 P2B 40 GND P2 40 P2A 40 GND P2 41 P2B 24 IO24 P2 42 P2A 24 IO25 P2 43 P2B 8 IO26 P2 44 P2A 8 IO27 P2 45 P2B 41 GND P2 46 P2A 41 GND P2 47 P2B 25 IO28 P2 48 P2A 25 IO29 P2 49 P2B 9 IO30 P2 50 P2A 9 IO31 P2 51 P2B 42 GND P2 52 P2...

Page 115: ... 32 GND P2 91 P2B 16 INT0 P2 92 P2A 16 INT1 P2 93 P2B 49 INT2 P2 94 P2A 49 INT3 P2 95 P2B 33 VCC1 5 V P2 96 P2A 33 VCC1 5 V P2 97 P2B 17 VCC1 5 V P2 98 P2A 17 VCC1 5 V P2 99 P2B 50 GND P2 100 P2A 50 GND The DS1103 provides three VCC lines The total load of every VCC line VCC1 VCC2 VCC3 must not exceed 500 mA For details on the VCC lines refer to Power Supply Outputs on page 162 Because the pin num...

Page 116: ...5 21 IO13 38 GND 6 IO19 22 IO17 39 GND 7 IO23 23 IO21 40 GND 8 IO27 24 IO25 41 GND 9 IO31 25 IO29 42 GND 10 STMRCLK 26 STINT2 43 GND 11 SPDPINT 27 ST2PWM 44 GND 12 SPWM4 28 SPWM2 45 SPWM6 13 GND 29 SPWM8 46 GND 14 SCAP4 30 SCAP2 47 GND 15 SSTE 31 SBIO 48 SSOMI 16 INT1 32 GND 49 INT3 17 VCC1 5 V 33 VCC1 5 V 50 GND s Connector Pinouts and LEDs t 116 s DS1103 Hardware Installation and Configuration N...

Page 117: ... GND 49 INT2 17 VCC1 5 V 33 VCC1 5 V 50 GND The DS1103 provides three VCC lines The total load of every VCC line VCC1 VCC2 VCC3 must not exceed 500 mA For details on the VCC lines refer to Power Supply Outputs on page 162 References Signal Connection to External Devices on page 161 Related topics Incremental Encoder Digital Connector P3 The incremental encoder digital connector P3 is a 100 pin hig...

Page 118: ...s on page 161 Signal specification Because the pin numbering used for KEL connectors is not standardized the following figure shows the numbering scheme used front view of the board connector Do not rely on the numbers written on the KEL connectors The following table shows the pin assignment of the incremental encoder digital connector P3 It also provides the mapping to the Sub D connectors of th...

Page 119: ...38 GND P3 28 P3A 38 GND P3 29 P3B 22 PHI0 7 P3 30 P3A 22 PHI0 7 P3 31 P3B 6 PHI90 7 P3 32 P3A 6 PHI90 7 P3 33 P3B 39 IDX 7 P3 34 P3A 39 IDX 7 P3 35 P3B 23 GND P3 36 P3A 23 GND P3 37 P3B 7 PHI0 6 P3 38 P3A 7 PHI0 6 P3 39 P3B 40 PHI90 6 P3 40 P3A 40 PHI90 6 P3 41 P3B 24 IDX 6 P3 42 P3A 24 IDX 6 P3 43 P3B 8 GND P3 44 P3A 8 GND P3 45 P3B 41 PHI0 1 P3 46 P3A 41 PHI0 1 P3 47 P3B 25 PHI90 1 P3 48 P3A 25 ...

Page 120: ... 5 V P3 93 P3B 49 VCC2 5 V P3 94 P3A 49 VCC2 5 V P3 95 P3B 33 VCC3 5 V P3 96 P3A 33 VCC3 5 V P3 97 P3B 17 VCC3 5 V P3 98 P3A 17 VCC3 5 V P3 99 P3B 50 GND P3 100 P3A 50 GND The CAN bus lines CANH CANL are not terminated with a resistor on the DS1103 The DS1103 provides three VCC lines The total load of every VCC line VCC1 VCC2 VCC3 must not exceed 500 mA For details on the VCC lines refer to Power ...

Page 121: ... CTS 3 STXD 19 GND 36 SRXD 4 20 37 5 21 38 GND 6 PHI90 7 22 PHI0 7 39 IDX 7 7 PHI0 6 23 GND 40 PHI90 6 8 GND 24 IDX 6 41 PHI0 1 9 IDX 1 25 PHI90 1 42 GND 10 PHI90 2 26 PHI0 2 43 IDX 2 11 PHI0 3 27 GND 44 PHI90 3 12 GND 28 IDX 3 45 PHI0 4 13 IDX 4 29 PHI90 4 46 GND 14 PHI90 5 30 PHI0 5 47 IDX 5 15 GND 31 GND 48 GND 16 VCC2 5 V 32 GND 49 VCC2 5 V 17 VCC3 5 V 33 VCC3 5 V 50 GND s DS1103 Components t ...

Page 122: ... 44 PHI90 3 12 GND 28 IDX 3 45 PHI0 4 13 IDX 4 29 PHI90 4 46 GND 14 PHI90 5 30 PHI0 5 47 IDX 5 15 CANL 31 GND 48 CANH 16 VCC2 5 V 32 GND 49 VCC2 5 V 17 VCC3 5 V 33 VCC3 5 V 50 GND The CAN bus lines CANH CANL are not terminated with a resistor on the DS1103 The DS1103 provides three VCC lines The total load of every VCC line VCC1 VCC2 VCC3 must not exceed 500 mA For details on the VCC lines refer t...

Page 123: ...ector Objective For the location of the connector on the board see Board Overview on page 105 Location Connector Pin Signal Pin Signal 1 2 13 14 1 TMS 2 TRST 3 TDI 4 GND 5 VCC 6 7 TDO 8 GND 9 TCK 10 GND 11 TCK 12 GND 13 EMU0 14 EMU1 Pinout Slave DSP Flash Jumper J1 The slave DSP contains an on chip flash memory The flash jumper see Board Overview on page 105 is used to set the protection mode of t...

Page 124: ... equipped with 4 red status LEDs that provide information on the current board status Objective For details on the location of the status LEDs see the illustration in Board Overview on page 105 LED location The following table provides a description of the LEDs LED Description PGVCC1 built in up to DS1103 07 Lit when power is supplied correctly to the processor core PGVCC2 built in up to DS1103 07...

Page 125: ...ontrolDesk 3 x ControlDesk Next Generation and the board s host interface is interrupted n Check if the I O base address settings on the DS1103 match the settings you specified with the Platform Manager of ControlDesk 3 x or ControlDesk Next Generation For details see How to Change I O Base Addresses on page 35 and How to Register a Platform ControlDesk Next Generation Basic Practices Guide n If t...

Page 126: ...5 and How to Register a Platform ControlDesk Next Generation Basic Practices Guide n If the DS1103 is installed in an expansion box connected to the host PC via bus interface see Problems Using an Expansion Box via Bus Connection on page 213 for possible errors n If the DS1103 is installed in an expansion box connected to the host PC via Ethernet see Problems with the Ethernet Connection on page 2...

Page 127: ... CP1 CP28 129 Slave ADC Connector CP29 130 Digital I O Connector CP30 131 Slave I O Connector CP31 132 Incremental Encoder Interface Connectors CP32 CP37 CP39 133 CAN Connector CP38 134 Master PPC UART RS232 Connector CP40 135 Slave DSP UART RS232 Connector CP41 136 Master PPC UART RS422 Connector CP42 137 Slave DSP UART RS422 Connector CP43 137 Panel Overview Prior to connecting external devices ...

Page 128: ...P38 CP40 CP42 CP39 CP41 CP43 The VCC1 VCC2 and VCC3 line of the DS1103 are connected on the CP1103 CLP1103 and called VCC The total load of all connector pins that provide access to the PC power supply must not exceed 1 5 A CP1103 or 0 75 A CLP1103 For details on the VCC lines refer to Power Supply Outputs on page 162 CLP1103 LED Assignment The CLP1103 Connector LED Combi Panel additionally provid...

Page 129: ... 3 Index 3 Phi0 4 Phi90 4 Index 4 Phi0 5 Phi90 5 Index 5 Phi0 6 Phi90 6 Index 6 The LEDs display the TTL signal level not the active status of the signal TTL high LED is on TTL low LED is off In order to keep the loading of the signals as low as possible the LEDs are run through buffers For the incremental sensor signals there are buffers with true differential inputs The pulse length of data sign...

Page 130: ... order to avoid poor performance of the analog subsystems do not form ground loops within the BNC wiring Pinout Slave ADC Connector CP29 The slave ADC connector CP29 is a 37 pin male Sub D connector located on the front of the connector panel Objective Because the pin numbering used for Sub D connectors is not standardized the following figure shows the numbering scheme used front view Do not rely...

Page 131: ... 4 GND 23 SADCH4 3 GND 22 SADCH3 2 GND 21 SADCH2 1 GND 20 SADCH1 Digital I O Connector CP30 The digital I O connector CP30 is a 50 pin male Sub D connector located on the front of the connector panel Objective Because the pin numbering used for Sub D connectors is not standardized the following figure shows the numbering scheme used front view Do not rely on the numbers written on Sub D connectors...

Page 132: ...VCC1 VCC2 and VCC3 line of the DS1103 are connected on the CP1103 CLP1103 and called VCC The total load of all connector pins that provide access to the PC power supply must not exceed 1 5 A CP1103 or 0 75 A CLP1103 Slave I O Connector CP31 The slave I O connector CP31 is a 37 pin female Sub D connector located on the front of the connector panel Objective Because the pin numbering used for Sub D ...

Page 133: ... of the DS1103 are connected on the CP1103 CLP1103 and called VCC The total load of all connector pins that provide access to the PC power supply must not exceed 1 5 A CP1103 or 0 75 A CLP1103 Incremental Encoder Interface Connectors CP32 CP37 CP39 The incremental encoder interface connectors CP32 CP37 and CP39 are 15 pin female Sub D connectors located on the front of the connector panel Each of ...

Page 134: ... 1 7 correspond to the connectors CP32 CP37 and CP39 The VCC1 VCC2 and VCC3 line of the DS1103 are connected on the CP1103 CLP1103 and called VCC The total load of all connector pins that provide access to the PC power supply must not exceed 1 5 A CP1103 or 0 75 A CLP1103 If the encoder has SENSE lines connect SENSE to VCC Pin 9 and SENSE to GND Pin 15 Pinout CAN Connector CP38 The CAN connector C...

Page 135: ...ated on the front of the connector panel The pinout has been adopted from the 9 pin RS232 connector of a PC The master PPC of the DS1103 supports one serial interface In RS232 mode the signals are available from the master PPC UART RS232 connector CP40 In RS422 mode the signals are available from the master PPC UART RS422 connector CP42 CP40 and CP42 are mutually exclusive and cannot be used at th...

Page 136: ...the DS1103 supports one serial communication interface In RS232 mode the signals are available from the slave DSP UART RS232 connector CP41 In RS422 mode the signals are available from the slave DSP UART RS422 connector CP43 CP41 and CP43 are mutually exclusive and cannot be used at the same time Objective Because the pin numbering used for Sub D connectors is not standardized the following figure...

Page 137: ...he numbering scheme used front view Do not rely on the numbers written on Sub D connectors Pinout Connector CP42 Pin Signal Pin Signal 5 1 6 9 5 GND 4 RXD 9 CTS 3 RXD 8 CTS 2 TXD 7 RTS 1 TXD 6 RTS Slave DSP UART RS422 Connector CP43 The slave DSP UART RS422 connector CP43 is a 9 pin male Sub D connector located on the front of the connector panel The slave DSP of the DS1103 supports one serial com...

Page 138: ...ring scheme used front view Do not rely on the numbers written on Sub D connectors Pinout Connector CP43 Pin Signal Pin Signal 5 1 6 9 5 GND 4 SRXD 9 Not used 3 SRXD 8 Not used 2 STXD 7 Not used 1 STXD 6 Not used s Connector Pinouts and LEDs t 138 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 139: ...he I O signals of the DS1103 by function groups their electrical specifications and the mapping of these signals to RTI blocks and RTLib functions The table also provides the mapping of the I O signals to the I O pins on the DS1103 on the Sub D connectors and on the CP1103 CLP1103 connector panels Objective Some I O features of the DS1103 conflict with other I O features In the table below these s...

Page 140: ...P1A 34 CP2 ADCH3 Conv 1 ch 3 Ch 3 conv 1 P1 7 P1B 2 CP3 ADCH4 Conv 1 ch 4 Ch 4 conv 1 P1 8 P1A 2 CP4 ADCH5 Conv 2 ch 1 Ch 5 conv 2 P1 11 P1B 19 CP5 ADCH6 Conv 2 ch 2 Ch 6 conv 2 P1 12 P1A 19 CP6 ADCH7 Conv 2 ch 3 Ch 7 conv 2 P1 15 P1B 36 CP7 ADCH8 Conv 2 ch 4 Ch 8 conv 2 P1 16 P1A 36 CP8 ADCH9 Conv 3 ch 1 Ch 9 conv 3 P1 19 P1B 4 CP9 ADCH10 Conv 3 ch 2 Ch 10 conv 3 P1 20 P1A 4 CP10 ADCH11 Conv 3 ch...

Page 141: ... Unit n Output voltage range 10 V n Output current range 5 mA n DACH1 DACH8 D A converter output n I O circuit and further electrical characteristics see Analog Outputs on page 165 DACH1 DS1103DAC_Cx Ch 1 See DAC Unit DS1103 RTLib Reference Ch 1 P1 47 P1B 25 CP21 DACH2 Ch 2 Ch 2 P1 48 P1A 25 CP22 DACH3 Ch 3 Ch 3 P1 51 P1B 42 CP23 DACH4 Ch 4 Ch 4 P1 52 P1A 42 CP24 DACH5 Ch 5 Ch 5 P1 55 P1B 10 CP25 ...

Page 142: ...p 1 bit 3 Bit 3 group 1 P2 8 P2A 2 CP30 19 IO4 Group 1 bit 4 Bit 4 group 1 P2 11 P2B 19 CP30 3 IO5 Group 1 bit 5 Bit 5 group 1 P2 12 P2A 19 CP30 20 IO6 Group 1 bit 6 Bit 6 group 1 P2 13 P2B 3 CP30 4 IO7 Group 1 bit 7 Bit 7 group 1 P2 14 P2A 3 CP30 21 IO8 Group 2 bit 0 Bit 8 group 2 P2 17 P2B 20 CP30 5 IO9 Group 2 bit 1 Bit 9 group 2 P2 18 P2A 20 CP30 22 IO10 Group 2 bit 2 Bit 10 group 2 P2 19 P2B ...

Page 143: ...oup 3 P2 35 P2B 23 CP30 11 IO21 Group 3 bit 5 Bit 21 group 3 P2 36 P2A 23 CP30 28 IO22 Group 3 bit 6 Bit 22 group 3 P2 37 P2B 7 CP30 12 IO23 Group 3 bit 7 Bit 23 group 3 P2 38 P2A 7 CP30 29 IO24 Group 4 bit 0 Bit 24 group 4 P2 41 P2B 24 CP30 13 IO25 Group 4 bit 1 Bit 25 group 4 P2 42 P2A 24 CP30 30 IO26 Group 4 bit 2 Bit 26 group 4 P2 43 P2B 8 CP30 14 IO27 Group 4 bit 3 Bit 27 group 4 P2 44 P2A 8 ...

Page 144: ...TLib Reference Ch 1 P3 45 P3B 41 CP32 2 PHI0 1 P3 46 P3A 41 CP32 3 PHI90 1 P3 47 P3B 25 CP32 4 PHI90 1 P3 48 P3A 25 CP32 5 PHI0 2 Ch 2 Ch 2 P3 53 P3B 26 CP33 2 PHI0 2 P3 54 P3A 26 CP33 3 PHI90 2 P3 55 P3B 10 CP33 4 PHI90 2 P3 56 P3A 10 CP33 5 PHI0 3 Ch 3 Ch 3 P3 61 P3B 11 CP34 2 PHI0 3 P3 62 P3A 11 CP34 3 PHI90 3 P3 63 P3B 44 CP34 4 PHI90 3 P3 64 P3A 44 CP34 5 PHI0 4 Ch 4 Ch 4 P3 69 P3B 45 CP35 2 ...

Page 145: ...dicator RXD receive TXD transmit n I O circuit and further electrical characteristics see Serial Interface on page 187 DCD DS1103SER_SETUP DS1103SER_STAT DS1103SER_TX DS1103SER_RX DS1103SER_INT_Iy DS1103SER_INT_REC_LEV P3 6 P3A 18 CP40 1 CTS P3 9 P3B 35 CP40 8 RTS P3 7 P3B 2 CP40 7 DSR P3 10 P3A 35 CP40 6 DTR P3 8 P3A 2 CP40 4 RI P3 11 P3B 19 CP40 9 RXD P3 5 P3B 18 CP40 2 TXD P3 3 P3B 34 CP40 3 Se...

Page 146: ...lave DSP Bit I O on page 171 SADCH1 DS1103SL_DSP_ADC_Cx Ch 1 See Slave DSP ADC Unit DS1103 RTLib Reference Ch 1 P1 67 P1B 12 CP29 20 SADCH2 Ch 2 Ch 2 P1 68 P1A 12 CP29 21 SADCH3 Ch 3 Ch 3 P1 71 P1B 29 CP29 22 SADCH4 Ch 4 Ch 4 P1 72 P1A 29 CP29 23 SADCH5 Ch 5 Ch 5 P1 75 P1B 46 CP29 24 SADCH6 Ch 6 Ch 6 P1 76 P1A 46 CP29 25 SADCH7 Ch 7 Ch 7 P1 79 P1B 14 CP29 26 SADCH8 Ch 8 Ch 8 P1 80 P1A 14 CP29 27 S...

Page 147: ...9 28 SPWM7 Bit 4 Group 2 bit 0 P2 71 P2B 29 CP31 10 SPWM8 Bit 5 Group 2 bit 1 P2 72 P2A 29 CP31 29 SPWM9 Bit 6 Group 2 bit 2 P2 73 P2B 13 CP31 11 ST2PWM Bit 7 Group 2 bit 4 P2 60 P2A 27 CP31 5 ST3PWM Bit 8 Group 2 bit 5 P2 61 P2B 11 CP31 24 STMRDIR Bit 9 Group 2 bit 6 P2 55 P2B 10 CP31 31 STMRCLK Bit 10 Group 2 bit 7 P2 56 P2A 10 CP31 12 SADCSOC Bit 11 Group 3 bit 0 P1 99 P1B 50 CP29 37 SXF Bit 12...

Page 148: ... 66 P2A 28 CP31 26 SPWM4 Phase 2 inverted Phase 2 inverted P2 68 P2A 12 CP31 27 SPWM6 Phase 3 inverted Phase 3 inverted P2 70 P2A 45 CP31 28 ST1PWM DS1103SLAVE_PWMINT See ds1103_slave_dsp_pwm3_in t_init DS1103 RTLib Reference P2 59 P2B 27 CP31 23 Slave DSP Square Wave Signal Generation D2F n TTL output voltage range n Output current range 13 mA n I O circuit and further electrical characteristics ...

Page 149: ...ave DSP Bit I O on page 171 SSOMI See Slave DSP Serial Peripheral Interface DS1103 RTLib Reference P2 88 P2A 48 CP31 34 SSIMO P2 87 P2B 48 CP31 16 SSTE P2 86 P2A 15 CP31 35 SCLK P2 85 P2B 15 CP31 17 Slave DSP Serial Communication Interface SCI RS232 mode n RS232 voltage range n SRXD receive STXD transmit n I O circuit and further electrical characteristics see Slave DSP Bit I O on page 171 SRXD Se...

Page 150: ...t 2 Ext int 1 P2 92 P2A 16 CP30 47 INT2 User int 3 Ext int 2 P2 93 P2B 49 CP30 48 INT3 User int 4 Ext int 3 P2 94 P2A 49 CP30 49 The following I O pins provide GND potential GND pins Connector Pin DS1103 Analog connector P1 1 2 5 6 9 10 13 14 17 18 21 22 25 26 29 30 33 34 37 38 41 46 49 50 53 54 57 58 61 66 69 70 73 74 77 78 81 82 85 86 89 90 93 94 97 98 100 Digital connector P2 1 4 9 10 15 16 21 ...

Page 151: ...ors P2A P2B n VCC1 17 33 P3A P3B n VCC2 16 49 n VCC3 17 33 CP1103 CLP1103 Connector Panel Digital I O CP30 50 Slave I O CP31 19 Incremental encoder interface CP32 CP37 CP39 1 9 n DS1103 and Sub D connector The DS1103 provides three VCC lines The total load of every VCC line VCC1 VCC2 or VCC3 must not exceed 0 5 A n CP1103 CLP1103 connector panels The VCC1 VCC2 and VCC3 line of the DS1103 are conne...

Page 152: ... that concern single channels of an I O feature The dSPACE board provides only a limited number of I O pins The same pins can be shared by different I O features However a pin can serve as the I O channel for only one feature at a time Conflicts concerning an I O feature as a whole There are conflicts that concern the use of an I O feature as a whole Suppose two I O features of the dSPACE board us...

Page 153: ...3 The master PPC of the DS1103 supports only one serial interface It can be configured as either RS232 or RS422 transceiver Conflicts for the Serial Interface The following I O features of the DS1103 conflict with the synchonizing I O features of the master PPC Conflicts for Synchronizing I O Features of the Master PPC Synchronizing I O Features of the Master PPC Signal Conflicting I O Feature Bit...

Page 154: ...lowing I O features of the DS1103 conflict with the Slave DSP bit I O unit Conflicts for the Slave DSP Bit I O Unit Slave DSP Bit I O Unit Signal Conflicting I O Feature Bit RTI Bit RTLib Ch RTI Ch RTLib Conflicts Concerning Single Bits Bit 0 Group 1 bit 0 SADCH1 Slave DSP ADC unit Ch 1 Ch 1 Bit 1 Group 1 bit 1 SADCH2 Slave DSP ADC unit Ch 2 Ch 2 Bit 2 Group 1 bit 2 SADCH10 Slave DSP ADC unit Ch 1...

Page 155: ...S1103 RTLib Reference Slave DSP PWM int n DS1103SLAVE_PWMINT n See ds1103_slave_dsp_pwm3_int_init DS1103 RTLib Reference Synchronizing I O Features of the Master PPC n DS1103SYNC_IO_SETUP DS1103MASTER_SYNCINT n See Synchronous I O Trigger DS1103 RTLib Reference The following I O features of the DS1103 conflict with Slave DSP 1 Phase PWM Signal Generation Conflicts for Slave DSP 1 Phase PWM Signal ...

Page 156: ...neration Conflicts for Slave DSP 3 Phase PWM Signal Generation PWM3 Slave DSP 3 Phase PWM Signal Generation PWM3 Signal Conflicting I O Feature Ch RTI Ch RTLib Ch RTI Ch RTLib Conflicts Concerning Slave DSP 3 Phase PWM Signal Generation as a Whole n If you perform space vector PWM signal generation PWMSV or square wave signal generation D2F you cannot generate 3 phase PWM signals at the same time ...

Page 157: ...DSP Square Wave Signal Generation Conflicts for Slave DSP Square Wave Signal Generation D2F Slave DSP Square Wave Signal Generation D2F Signal Conflicting I O Feature Ch RTI Ch RTLib Ch RTI Ch RTLib Conflicts Concerning Slave DSP Square Wave Signal Generation as a Whole n If you perform 3 phase or space vector PWM signal generation PWM3 or PWMSV you cannot generate square wave signals at the same ...

Page 158: ...erence Related RTI blocks and RTLib functions F2D n DS1103SL_DSP_F2D n See Square Wave Signal Generation D2F DS1103 RTLib Reference Slave DSP Bit I O Unit n DS1103SL_DSP_BIT_IN_Cx DS1103SL_DSP_BIT_OUT_Cx n See Slave DSP Bit I O Unit DS1103 RTLib Reference The following I O features of the DS1103 conflict with Slave DSP Square Wave Signal Measurement Conflicts for Slave DSP Square Wave Signal Measu...

Page 159: ..._DSP_F2D n See Square Wave Signal Generation D2F DS1103 RTLib Reference Related RTI blocks and RTLib functions PWM2D n DS1103SL_DSP_PWM2D n See Slave DSP PWM Measurement PWM2D DS1103 RTLib Reference Slave DSP Bit I O Unit n DS1103SL_DSP_BIT_IN_Cx DS1103SL_DSP_BIT_OUT_Cx n See Slave DSP Bit I O Unit DS1103 RTLib Reference s Conflicting I O Features t DS1103 Hardware Installation and Configuration N...

Page 160: ...s Mapping of I O Signals t 160 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 161: ...o external devices The information given is sorted according to the I O units of the DS1103 Objective Information in this section Power Supply Outputs 162 Analog Inputs 163 Analog Outputs 165 Bit I O 168 Slave DSP Bit I O 171 User Interrupt Inputs 175 Incremental Encoder Interface 177 Serial Interface 187 CAN Bus Interface 193 Where to go from here DS1103 Hardware Installation and Configuration No...

Page 162: ...ower of the expansion box for a few minutes to allow the multifuse to cool down WARNING Multifuses protect against occasional faults such as short circuits or overloads They do not protect against repeated or continuous fault conditions or conditions in which more than 13 V is present across a tripped multifuse The multifuses are not suitable for failure simulation The total load on the connector ...

Page 163: ...on ADC Unit DS1103 Features Noise crosstalk and inductive effects can degrade the signal and lead to incorrect results if you do not perform the following correctly Grounding and Shielding Proper grounding and shielding reduces noise and inductive effects 196 Reducing Crosstalk 200 Wiring Up External Devices 200 I O Circuit and Electrical Characteristics The following illustration is a simplified ...

Page 164: ...pprox 1 MΩ SNR signal to noise ratio as of board revision DS1103 09 16 bit muxed ADCs 83 dB 16 bit parallel ADCs 83 dB SNR signal to noise ratio up to board revision DS1103 07 16 bit muxed ADCs 80 dB 12 bit parallel ADCs 65 dB Power up default The behavior of inputs is not critical for connected devices s Signal Connection to External Devices t 164 s DS1103 Hardware Installation and Configuration ...

Page 165: ...ion in other sections Feature description DAC Unit DS1103 Features Noise crosstalk and inductive effects can degrade the signal and lead to incorrect results if you do not perform the following correctly Grounding and Shielding Proper grounding and shielding reduces noise and inductive effects 196 Reducing Crosstalk 200 Wiring Up External Devices 200 Where to go from here s Analog Outputs t DS1103...

Page 166: ... kΩ Up to board revision DS1103 07 As of board revision DS1103 09 8 25 kΩ DACH1 DACH8 Rout 0 Ω The analog outputs are single ended bipolar outputs with the following characteristics Electrical characteristics Parameter Value Min Max Output voltage 10 V 10 V Output current 5 mA Output resistance 0 Ω s Signal Connection to External Devices t 166 s DS1103 Hardware Installation and Configuration Novem...

Page 167: ...SNR signal to noise ratio n 83 dB as of DS1103 09 n 78 dB up to DS1103 07 Power up default 0 V DAC outputs are low impedance outputs s Analog Outputs t DS1103 Hardware Installation and Configuration November 2014 167 t ...

Page 168: ... 169 Changing Power up Default 170 Information in other sections Feature description Bit I O Unit DS1103 Features Noise crosstalk and inductive effects can degrade the signal and lead to incorrect results if you do not perform the following correctly Grounding and Shielding Proper grounding and shielding reduces noise and inductive effects 196 Reducing Crosstalk 200 Wiring Up External Devices 200 ...

Page 169: ...The bit I O has TTL output input levels with the following characteristics Electrical characteristics Parameter Value Min Max Input voltage High Low 2 0 V 0 V 5 0 V 0 8 V Output voltage High Low 2 4 V 0 V 5 0 V 0 4 V Output current 10 mA Input current 1 500 μA Power up default All I O channels are set to input mode and to a defined logical high level by the built in 10 kΩ pull up resistors 1 The c...

Page 170: ...e of the built in 10 kΩ pull up resistors Default setting If you want to change the power up default you can set the I O pins to a defined logical low level by connecting a 1 kΩ pull down resistor from ground to each I O pin Changing the setting s Signal Connection to External Devices t 170 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 171: ...are shared with other I O signals of the slave DSP n Slave DSP ADC Unit n SADCH1 SADCH16 n Slave DSP Timing I O Unit n SPWM1 SPWM9 n ST1PWM ST3PWM n SCAP1 SCAP4 n Slave DSP Serial Peripheral Interface SPI n SSOMI SSIMO SSTE SSCLK n Slave DSP Serial Interface n SRXD STXD SRXD STXD Objective Information in this section Hardware details I O Circuit and Electrical Characteristics 172 Changing Power up...

Page 172: ... noise and inductive effects 196 Reducing Crosstalk 200 Wiring Up External Devices 200 I O Circuit and Electrical Characteristics The following illustrations are simplified diagrams of the input output circuitry of the slave DSP I O I O circuit Output Enable 33 Ω 10 kΩ VCC I SADCH1 2 9 10 SPWM1 SPWM9 ST1PWM ST3PWM SCAP1 SCAP4 STMRDIR STMRCLK STINT2 SADCSOC SXF SBIO SSOMI SSIMO SSTE SSCLK s Signal ...

Page 173: ... ground The slave DSP I O have output input levels with the following characteristics Electrical characteristics Parameter Value Min Max ADC input voltage 0 V 5 0 V Input voltage High Low 2 0 V 0 V 5 0 V 0 8 V Output voltage High Low 2 4 V 0 V 5 0 V 0 4 V Output current 13 mA Input current 1 500 μA Input resistance 10 kΩ pull up to 5 V Power up default All I O channels are set to input mode and to...

Page 174: ...t using RTLib1103 Objective As of board revision DS1103 09 you can use the ST1PWM pin also for strobing the I O ADCs DACs and incremental encoder signals The required trigger signal can be either generated by the slave DSP or driven externally In the latter case the ST1PWM pin has to be configured as an input or the slave DSP must be in reset mode Strobing I O To allow the interrupt controller to ...

Page 175: ...tive effects can degrade the signal and lead to incorrect results if you do not perform the following correctly Grounding and Shielding Proper grounding and shielding reduces noise and inductive effects 196 Reducing Crosstalk 200 Wiring Up External Devices 200 I O Circuit and Electrical Characteristics The following illustration is a simplified diagram of the input circuitry of the user interrupt ...

Page 176: ...fined logical high level by the built in 10 kΩ pull up resistors Recognizing User Interrupts To allow the interrupt controller to recognize incoming user interrupts the input of the interrupts must be kept high for at least 100 ns The interrupt is activated by the high to low transition of the signal The signal must remain low for at least 100 ns after the transition high low t Thigh Tlow Thigh mi...

Page 177: ...pp differential signals programmable by software Ch6 and Ch7 are based on the TC3005H Tacho Controller For detailed information on the TC3005H for example the data sheet contact dSPACE Objective Information in this section Hardware details Digital Encoder Interface I O Circuit and Electrical Characteristics 178 Analog Encoder Interface I O Circuit and Electrical Characteristics 179 Recognizing Enc...

Page 178: ...racteristics The digital encoder interface Ch1 Ch6 supports single ended TTL and differential RS422 signals programmable by software Objective The following illustration is a simplified diagram of the input circuitry Input circuit 1 kΩ 150 Ω 1 kΩ 4 7 nF RS422 Single Ended Converter Digital Converter Interface PHI0 1 PHI0 6 PHI90 1 PHI90 6 IDX 1 IDX 6 PHI0 1 PHI0 6 PHI90 1 PHI90 6 IDX 1 IDX 6 s Sig...

Page 179: ...Input impedance The input impedance gradually drops from 14 kΩ at DC to 210 Ω at the corner frequency of 225 kHz TTL single ended mode Min Max TTL input voltage High Low 2 0 V 0 V 5 0 V 0 8 V Input impedance Approx 14 kΩ Power up default The behavior of inputs is not critical for connected devices Analog Encoder Interface I O Circuit and Electrical Characteristics The analog encoder interface Ch7 ...

Page 180: ...urther internal circuits The reference voltage U_REF 2 is used for centering the signals It is possible to provide single ended 1 Vpp signals For details on connecting the PHI0 PHI90 and INDEX lines refer to Encoder providing single ended 1 Vpp signals on page 184 11 μApp differential mode The following illustration shows a simplified diagram of the input channel circuitry when you select 11 μApp ...

Page 181: ...ance 200 Ω Power up default The behavior of inputs is not critical for connected devices Electrical characteristics References Encoder providing single ended 1 Vpp signals on page 184 Related topics Recognizing Encoder Index Interrupts To allow the interrupt controller to recognize incoming index interrupts IDX1 IDX7 the input of the index interrupts must be kept low for at least 100 ns The interr...

Page 182: ...f your encoder stopped which would falsify encoder line counting General If your encoder provides differential signals RS422 1 Vpp or 11 μApp signals connect n The encoder output signals to the PHI0 PHI90 and IDX pins of the corresponding input channel n The inverted signals to the PHI0 PHI90 and IDX pins of the corresponding input channel Encoder providing differential signals GND Incremental enc...

Page 183: ...t be left unconnected see illustration below Encoder providing single ended TTL signals GND Incremental encoder DS1103 GND PHI0 PHI0 PHI90 INDEX IDX PHI90 VSupply VCC PHI0 PHI90 IDX optional s Incremental Encoder Interface t DS1103 Hardware Installation and Configuration November 2014 183 t ...

Page 184: ...he GND pin see example 1 below n If the mean voltage is not 0 V 0 V VCM 2 5 V you have to provide this voltage in the range 0 2 5 V yourself see example 2 below Encoder providing single ended 1 Vpp signals Incremental encoder DS1103 PHI0 INDEX PHI90 GND Example 1 VCM 0 V VCC GND PHI0 PHI90 IDX PHI0 PHI90 IDX s Signal Connection to External Devices t 184 s DS1103 Hardware Installation and Configura...

Page 185: ...coder has sense lines connect SENSE to Vsupply and SENSE to GND Connect the sense lines directly within the connector of the encoder see illustration below Encoder providing SENSE lines Incremental encoder DS1103 GND VSupply SENSE SENSE GND VCC s Incremental Encoder Interface t DS1103 Hardware Installation and Configuration November 2014 185 t ...

Page 186: ...tor panels to connect your encoder s to the board since the VCC pins are internally connected at the connector panels For more details on the VCC outputs refer to Power Supply Outputs on page 162 Using power from the DS1103 If the encoder s supply requirements cannot be met by the DS1103 an external supply voltage must be used In this case n You have to guarantee that no input voltages are fed to ...

Page 187: ...he published specifications Objective Information in this section Hardware details I O Circuit and Electrical Characteristics 188 Connecting RS232 Devices 189 Connecting RS422 Devices 191 Information in other sections Feature description Serial Interface DS1103 Features The board contains a universal asynchronous receiver and transmitter UART to communicate with external devices Where to go from h...

Page 188: ...synchronous Receiver Transmitter Complete modem control capability is included The channels are RS232 RS422 compatible For specifications refer to the TL16C550C data sheet available at http www ti com The electrical characteristics signal levels driver currents etc of the serial interface comply with the published electrical specifications for RS232 and RS422 In addition the board has the followin...

Page 189: ...e two RS232 devices To do this connect the pins of the devices as shown below This method is known as null modem cabling Guidelines DTE data terminal equipment External device or another dSPACE board DTE DS1103 DTE GND GND RI RI CTS RTS RTS CTS DTR DCD DCD DTR DSR DSR TXD RXD TXD RXD s Serial Interface t DS1103 Hardware Installation and Configuration November 2014 189 t ...

Page 190: ...dem and vice versa The pinouts are defined so that cabling is simple You can connect a PC to a modem by wiring pin 1 to pin 1 pin 2 to pin 2 and so on This method is called straight through cabling If two DTE devices are wired together using a straight through cable one transmitter TXD is connected to the other transmitter and one receiver RXD is connected to the other receiver In this setup no tr...

Page 191: ... RS422 mode line termination is essential especially for faster data transfer rates and long cables Because RS422 allows only one transmitter on the bus the termination resistor 120 Ω must be placed at the end of the cable near the last receiver between RXD and RXD Line termination R R R R DS1103 RS422 mode R T TXD T Transmitter R Receiver RXD T TXD RXD R 120 Ω 120 Ω TXD RXD TXD RXD s Serial Inter...

Page 192: ...ted high currents resulting from ground potential differences The following illustration shows the grounding arrangement in an RS422 network Ground connection DS1103 RS422 mode T 100 Ω 100 Ω 100 Ω Third wire 100 Ω Chassis ground Logic ground Chassis ground 120 Ω GND Logic ground R T Transmitter R Receiver RXD RXD TXD TXD s Signal Connection to External Devices t 192 s DS1103 Hardware Installation ...

Page 193: ...mens SAB 80C164 micro controller For specifications refer to the SAB 80C164 data sheet available at http www siemens com The CAN bus lines have input output levels in accordance with the published electrical specifications for the CAN High Speed standard ISO 11898 2 Electrical Characteristics Parameter Value Output voltage TX1 TX0 State VCAN_H VCAN_L VDiff_ H L 0 Recessive 2 5 V 2 5 V 0 5 V 0 05 V...

Page 194: ...es reflections n The minimum load requirements for the CAN transceivers are not met Both may cause communication failures To guarantee optimal signal quality the max number of nodes in the CAN network should not exceed 110 Max number of nodes The CAN devices should be connected using twisted pair cable The cable should meet the physical requirements specified in the ISO DIS 11898 2 CAN High Speed ...

Page 195: ...ooking at a noisy signal traced in ControlDesk 3 x or ControlDesk Next Generation This may give the impression that the performance of the A D sections of dSPACE boards is poor This chapter gives an explanation of this incorrect impression and further background information definition of SNR measuring noise 202 Notes on Using AutoBox If you install your dSPACE boards in the AutoBox or Tandem AutoB...

Page 196: ...ing ground lines as well as further background information 197 Shielding Provides notes on cabling and connecting the shield as well as further background information 198 Information in other sections Influences on Board Performance Using AutoBox Tandem AutoBox To handle the voltages and currents from a car battery the boxes are supplied with a special power supply If noise seems to be a problem f...

Page 197: ...device enclosures at both ends to form a closed cage around all signals and cards It is not necessarily connected to power ground n Protective earth PE is a reference point which has the same potential as the surrounding earth Connections to protective earth are intended for safety purposes Terms and their definitions Grounding Signals Do not use a ground line for more than one purpose A grounding...

Page 198: ...If a cable contains unused leads connect them to signal return ground lines at both ends to lower the inductance of the ground path between the dSPACE system and the sensor actuator In a star ground configuration ground loops are of no concern if the signal return ground lines within the external devices are not connected to protective ground Always connect all signal return ground lines at both e...

Page 199: ...etera Cabling Use a metal shell connector to the dSPACE board connector and connect the shield to the connector shell so that shield connector shell and system enclosure form a closed shield surrounding all electronics Use a large area connection and avoid pigtails Do not connect the shield to the GND pins of the dSPACE system Connecting shield to the dSPACE system At the other end the shield shou...

Page 200: ...eturn line ground n Never twist two signal lines n Separate digital and analog signal lines Keep fast changing signals far away from analog inputs n Avoid connecting high impedance sources to the inputs of the dSPACE boards n If you use multiconductor cables the individual twisted pairs should be shielded n You should also note the advice in Wiring Up External Devices on page 200 Measures Wiring U...

Page 201: ...as short as possible between your test bench and the dSPACE board n Keep cabling away from noise sources n Separate signal lines from high current or high voltage lines These lines are capable of inducing currents on the signal lines if they run parallel and close to them To reduce the magnetic coupling between lines separate them by a reasonable distance if they run in parallel or run the lines a...

Page 202: ...ection of every dSPACE board is FFT Fast Fourier Transform tested during production so that we can guarantee the published data sheet values for every board For 16 bit ADCs we typically achieve an SNR of 78 82 dB depending on the board type This corresponds to an effective number of bits of about 12 5 13 This is the best that can be achieved in typical PC environments For background information re...

Page 203: ...peak noise theoretically might be 10 V even if the inputs are shorted without decreasing the SNR assuming that such high peaks appear rarely enough Notes on calculation of SNR Notes on Measuring Noise It is often claimed that the noisy signal measured with the dSPACE board looks much better when measured with an oscilloscope Objective The reason is that you are using the wrong voltage range for th...

Page 204: ...r Supply In special cases mainly if cabling and grounding is not performed properly the AutoBox power supply can cause conducted interferences to other electronics installed in the car However only electronics that are sensitive to conductive interferences like measuring amplifiers are affected A filter circuit at the AutoBox power input can reduce these interferences 207 Grounding Scheme for Auto...

Page 205: ...nectors of dSPACE boards Signal return lines ground Melting fuse close to battery Power input connector Avoid any currents on the signal return line caused by sources other than the signal line Currents on the signal line and the signal return line should ideally cancel each other out The signal return ground lines of the dSPACE boards are connected to ground of the backplane which is isolated fro...

Page 206: ...isolation and provide the 5 V and 12 V for the ISA bus i e for the dSPACE boards Design of AutoBox Tandem AutoBox power supply Car battery ISA bus power Pi filter SEPIC stage Secondary stage PWM DC DC Compared to a switched mode power supply operated from the mains voltage the input voltage of the SEPIC converter is low requiring much higher input currents for the same output power At a low input ...

Page 207: ...t voltage limit High current components usually have poor RF characteristics so damping at high frequencies is low To electronic circuits e g dSPACE I O boards mounted in the AutoBox Tandem AutoBox the switching noise appears as common mode noise It is not recognized Measures for reducing noise Experiments have shown that there is no visible measurable performance difference between dSPACE I O boa...

Page 208: ...it diagram Car battery 10 nF 1 µF 1 µF 10 nF Common mode inductance approx 50 µH Power input connector A2 A1 Connect to metal shell The filter components must be placed close to the power input connector of the AutoBox Tandem AutoBox The value of the common mode inductance is not critical It should be approx 50 μH However the inductance must be able to handle the max current that can appear s Gene...

Page 209: ... periodically check the known problem reports See http www dspace com go ProblemReports If self help does not solve the problem contact dSPACE Support and give them information about your dSPACE environment and the problems you have The best way to do this is with the support request form provided on the website at http www dspace com go supportrequest but you can also send an e mail or phone us F...

Page 210: ...nly ExpressCard 54 slots your system might crash when you boot your host PC To solve this problem update the BIOS of your host PC n Use the Platform Device Manager of ControlDesk Next Generation to check the board properties see Board Details Properties ControlDesk Next Generation Reference The Properties pane displays the current temperature of the real time processor The processor is automatical...

Page 211: ...oblem described always applies to DS1104 boards and MicroAutoBox via DS815 DS817 DS819 or DS821 because plug play mode cannot be disabled MicroAutoBox II ist not affected It also applies to DS1103 and DS1005 boards if they are configured to plug play mode Plug play mode can be used for these boards only if they are installed in a PC directly This might be the case with an industrial PC with many I...

Page 212: ...figure the related platform in ControlDesk Next Generation This lets you specify the serial number of the platform hardware ControlDesk Next Generation assigns the platform to registered dSPACE hardware with a particular serial number according to the specified connection type You must specify the serial number of the platform hardware Optionally you can also specify the Port address as a hexadeci...

Page 213: ...ections to the boards In a subsequent release of the Platform Device Manager it will be possible to assign board names to the particular boards as needed Problems Using an Expansion Box via Bus Connection You should follow these guidelines when connecting the host PC to an expansion box via a bus interface n When switching on the system the expansion box should usually be switched on first followe...

Page 214: ... establish a connection to the expansion box anymore then the BIOS setup might be missing and the expansion box will not boot For restoring the BIOS setup refer to Restoring BIOS Setup of the Slot CPU on page 215 Expansion box does not boot During start up the expansion box beeps several times The last beep sequence indicates whether the default IP address 192 100 100 98 stored in the Flash Disk i...

Page 215: ...or a peer to peer connection via Ethernet It cannot be used to connect the expansion box to an existing network Use a normal non crossed over cable to integrate the expansion box into an existing network Wrong cable In addition problems to the following specific topics may occur n Problems When Setting Up the TCP IP Protocol on page 216 n Problems with Peer To Peer Connection on page 216 n Problem...

Page 216: ...n installed properly Install the TCP IP protocol again Unable to contact IP driver error code x found The TCP IP protocol has not been installed properly Install the TCP IP protocol again Pinging 127 0 0 1 with x bytes of data Request timed out The TCP IP protocol has not been configured properly Check the configuration of the TCP IP protocol If you are uncertain ask your system administrator Trou...

Page 217: ...t might not be able to connect to the client Remedies Problems with the Integration of an Expansion Box in a Network You may encounter some problems when you integrate an expansion box in a network Objective n Check whether the network adapter of the host PC has been installed and configured correctly n Check whether the correct standard patch cable is connected and the expansion box is switched o...

Page 218: ...s Troubleshooting t 218 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 219: ...Data Sheets DS1103 Hardware Installation and Configuration November 2014 219 t ...

Page 220: ... Board Revision DS1103 07 Processor PowerPC Type PPC750GX PPC604e CPU clock 1 GHz 400 MHz Cache n 2 x 32 KB level 1 L1 on chip n 1 MB level 2 L2 2 x 32 KB level 1 L1 on chip Bus frequency 133 MHz 66 MHz Temperatur sensor Reads actual temperature at the PPC Memory Local memory as program memory for application 32 MB SDRAM 2 MB SRAM Global memory for data storage and data exchange with host 96 MB SD...

Page 221: ...timer interrupts n 7 incremental encoder index line interrupts n 1 UART interrupt n 1 CAN interrupt n 1 slave DSP interrupt n 2 slave DSP PWM interrupts n 1 host interrupt n 4 external interrupts user interrupts ADCs muxed Channels n 16 muxed channels equipped with 4 sample hold ADCs 4 channels belong to one ADC 4 consecutive samplings are necessary to sample all channels belonging to one ADC n No...

Page 222: ...t drift 40 μV K Gain drift 50 ppm K Signal to noise ratio 83 dB 65 dB DACs Channels 8 channels Resolution 16 bit 14 bit Output range 10 V Settling time 5 μs 14 bit 5 μs 12 bit Offset error 1 mV Gain error 0 5 Offset drift 30 μV K Gain drift 25 ppm K Signal to noise ratio 83 dB 78 dB Imax 5 mA CImax 10 nF Digital I O Channels n 32 bit parallel I O n Organized in four 8 bit groups n Each 8 bit group...

Page 223: ...p differential or 11 μApp differential software programmable Position counters n 5º resolution n 32 bit loadable position counter n Max 0 6 MHz input frequency i e fourfold pulse counts up to 2 4 MHz ADC performance n 6 bit resolution n 10 MSPS Encoder supply voltage n 5 V 1 5 A n Shared with digital incremental encoder interface CAN interface Configuration n 1 channel based on SAB 80C164 microcon...

Page 224: ...or interrupts n Plug and Play support Physical size n 340 x 125 x 45 mm 13 4 x 4 9 x 1 77 in n The board requires one length PC AT ISA slot and three brackets Ambient temperature 0 50 ºC 32 122 F Cooling Passive cooling Active cooling by fan Power supply n 5 V 5 4 A n 12 V 5 0 75 A n 12 V 5 0 25 A n 5 V 5 6 A n 12 V 5 0 75 A n 12 V 5 0 25 A CP1103 Data Sheet The following table shows the data shee...

Page 225: ...consumption 5 V max 750 mA via DS1103 board Grounding The enclosure and the front panel are not grounded Cable length 2 m 6 6 ft standard Physical size with desktop enclosure length x depth x height 647 x 142 5 x 70 mm 25 47 x 5 61 x 2 75 in Space needed for 19 rack mount Height 3 U width 16 8 height 3 U width 8 4 2 slots needed Weight Approx 4 3 kg 9 5 lbs incl enclosure and shielded ribbon cable...

Page 226: ...s Data Sheets t 226 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 227: ...ories Information in this section Link Boards and Panels 228 dSPACE Expansion Boxes 246 Connector Panel Enclosures 297 Where to go from here DS1103 Hardware Installation and Configuration November 2014 227 t ...

Page 228: ...ress interface 236 DS821 Link Board PC Provides an ExpressCard 54 interface 239 DS814 Link Board Box Provides the ISA bus interface required for expansion boxes 228 You can connect up to 16 dSPACE boxes expansion boxes or MicroAutoBoxes to one host PC with the DS830 MultiLink Panel In this case you need to install only one link board in the host PC DS830 MultiLink Panel 242 DS814 Link Board Box Th...

Page 229: ...nd the host PC or DS830 is ready for communication n A lit red LED indicates that the active connection between the box and the host PC or DS830 uses a fiber optic cable n A lit green LED indicates that data is being sent or received n Fiber optic connectors are used for the optical link to the link board installed in the host PC or to a DS830 Multilink Panel The DS814 provides one receiver port R...

Page 230: ... speed serial link proprietary Max transfer rate 100 MBit s 1 Power supply 5 V 5 1 0 A Physical size 158 x 80 x 18 mm 6 3 x 3 1 x 0 7 in Ambient temperature 0 70 ºC 32 158 ºF 1 The transfer rate describes the capabilities of the hardware components and circuits of dSPACE products Depending on the software complexity the attainable overall performance can deviate significantly from the hardware spe...

Page 231: ...adapter cable The illustration is not to scale Overview illustration Serial connector Yellow Green Status LEDs DS815 RJ45 adapter cable Patch cable connector DS815 Serial connector s Link Boards and Panels t DS1103 Hardware Installation and Configuration November 2014 231 t ...

Page 232: ...connector DS815 components The adapter cable is labeled DS815 RJ45 Vs 2 0 It contains the following elements n Status LEDs display the current status of the connection These LEDs can be used for troubleshooting purposes n A lit yellow LED indicates that the connection between the host PC and a dSPACE box or DS830 is ready for communication n A lit green LED indicates that data is being sent or rec...

Page 233: ...al size Type II PCMCIA card Ambient temperature 0 70 ºC 32 158 ºF 1 The transfer rate describes the capabilities of the hardware components and circuits of dSPACE products Depending on the software complexity the attainable overall performance can deviate significantly from the hardware specification DS817 Link Board PC The DS817 to be installed in the host PC is a PCI interface and provides the l...

Page 234: ... and a dSPACE box or DS830 uses a fiber optic cable n A lit green LED indicates that data is being sent or received Directly after power up the green LED lights up three times shortly followed by a longer break This indicates that the host interface is providing the required 33 MHz PCI clock frequency n Fiber optic connectors are used for the optical link to the DS814 Link Board Box or DS830 The D...

Page 235: ...terface n 32 bit PCI host interface n 5 V PCI slot n 33 MHz 5 n 32 bit PCI host interface n 3 3 V 5 V Universal PCI slot n 33 MHz 5 Supported link interfaces DS814 DS830 MicroAutoBox Physical connection n Crossed over patch cable twisted pair CAT5 STP n Fiber optic cable multimode 62 5 125 μm n Crossed over patch cable twisted pair CAT5 STP n Standard patch cable n Fiber optic cable multimode 62 5...

Page 236: ...ts of dSPACE products Depending on the software complexity the attainable overall performance can deviate significantly from the hardware specification DS819 Link Board PC The DS819 to be installed in the host PC is a PCI Express interface and provides the link to the DS814 Link Board Box a DS830 Multilink Panel or MicroAutoBox Objective Information in this section DS819 Board Overview 237 DS819 D...

Page 237: ...n the host PC and a dSPACE box or DS830 uses a fiber optic cable n A lit green LED indicates that data is being sent or received n Fiber optic connectors are used for the optical link to the DS814 Link Board Box or DS830 The DS819 provides one receiver port RX and one transmitter port TX n Patch cable connector is an RJ45 connector It is used for the link via crossed over patch cable to the DS814 ...

Page 238: ...aces DS814 DS830 MicroAutoBox Physical connection n Crossed over patch cable twisted pair CAT5 STP n Fiber optic cable multimode 62 5 125 μm Cable length per connection n Max 10 m crossed over patch cable n Max 100 m fiber optic cable Protocol High speed serial link proprietary Max transfer rate 100 MBit s 1 Power supply From PC n 3 3 V 5 0 5 A n 12 V 5 0 2 A Physical size 120 x 75 x 18 mm 4 7 x 3...

Page 239: ...es an ExpressCard 54 link to the DS814 Link Board Box a DS830 Multilink Panel or MicroAutoBox Objective Information in this section DS821 Board Overview 240 DS821 Data Sheet 241 Where to go from here s Link Boards and Panels t DS1103 Hardware Installation and Configuration November 2014 239 t ...

Page 240: ...rd 34 notebook slots The illustration is not to scale Overview illustration Status LEDs Yellow Green Patch cable connector Status LEDs Yellow Green Status LEDs Yellow Green Patch cable connector DS821 54 mmm DS821 34 mmm DS821 34 mmm Version 2 0 s Accessories t 240 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 241: ...821 54 mm ExpressCard 54 Required software dSPACE Release 5 2 or later Supported link interfaces DS814 DS830 MicroAutoBox Physical connection Crossed over patch cable twisted pair CAT5 STP Cable length per connection Max 10 m Protocol High speed serial link proprietary Max transfer rate 100 MBit s 1 Power supply From PC n 3 3 V 5 1 0 A n 1 5 V 5 0 5 A Physical size DS821 34 mm 112 x 34 x 12 mm 4 4...

Page 242: ...ne host PC The panel is available in three variants n DS830 4 for up to 4 connections n DS830 8 for up to 8 connections n DS830 16 for up to 16 connections Objective Information in this section DS830 Panel Overview 243 DS830 Data Sheet 244 Where to go from here s Accessories t 242 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 243: ...se LEDs can be used for troubleshooting purposes n A lit yellow LED fiber optic connector indicates that the connection between host PC and the corresponding dSPACE box is currently being used for communication n A lit yellow LED patch cable connector indicates that the connection to the host PC or a connected dSPACE box is ready for communication n A lit red LED indicates that the corresponding c...

Page 244: ...le for the mains socket includes a power supply unit 15 0 V 4 0 A Cables DS830 Data Sheet The following table shows the technical characteristics of the DS830 Multilink Panel Technical data Parameter Specification Enclosure Aluminium box not waterproof Connectable boxes Up to 4 DS830 4 8 DS830 8 or 16 DS830 16 expansion boxes and or MicroAutoBoxes Supported link interfaces DS814 DS815 DS817 DS819 ...

Page 245: ...8 6 mm 7 9 x 2 2 x 4 3 in DS830 8 288 0 x 56 0 x 108 6 mm 11 3 x 2 2 x 4 3 in DS830 16 460 8 x 56 0 x 108 6 mm 18 1 x 2 2 x 4 3 in Approx weight DS830 4 0 75 kg 1 65 lb DS830 8 1 10 kg 2 43 lb DS830 16 1 70 kg 3 75 lb Ambient temperature n 0 50 ºC 32 122 ºF n Active cooling fan 1 The transfer rate describes the capabilities of the hardware components and circuits of dSPACE products Depending on th...

Page 246: ...Box 259 AutoBox 268 Tandem AutoBox 286 PX4 Expansion Box The PX4 Expansion Box is available as desktop version Versions The illustration below shows the currently delivered revision of the box Desktop version Where to go from here s Accessories t 246 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 247: ...ted to the chassis and through that to the power system s protective ground Physical size Refer to PX4 Dimension Drawings on page 249 Weight without boards 3 5 kg 7 7 lbs Ambient temperature1 0 50 C 32 122 F Humidity 5 95 non condensing 1 The ambient temperature specified for boards installed inside the box can limit the stated temperature range PX4 Ensuring Correct Operating Temperatures The oper...

Page 248: ... the box away from heat sources such as radiators heat registers power amplifiers and other hardware that produces heat n Do not block the ventilation inlets and outlets There must be a specified space normally 200 mm 7 9 in in front of them For details see the illustrations below Rules for proper installation PX4 Desktop 200 mm 7 9 in 200 mm 7 9 in s Accessories t 248 s DS1103 Hardware Installati...

Page 249: ... 16 7 in 427 5 mm 16 83 in As of version ME9004 xx The version number is printed on the type plate Earthing screw If you open the cover only loosen the screw but do not remove it completely PX10 Expansion Box The PX10 Expansion Box is available as desktop version and as 19 rack version Versions s dSPACE Expansion Boxes t DS1103 Hardware Installation and Configuration November 2014 249 t ...

Page 250: ...the currently delivered revision of the box Desktop version The illustration below shows the currently delivered revision of the box 19 rack version s Accessories t 250 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 251: ...ith dust filter n Dust filter A pack of three replacement filters is available Order number FILTER_PAD_PX10 Power supply General n Mains voltage 100 240 V 50 60 Hz n As of revision 1 4 active PFC Power Factor Correction 0 95 Maximum output power n Up to revision 1 2 200 W n As of revision 1 3 250 W Maximum output current The sum of the output currents must not exceed the maximum output power of th...

Page 252: ...nt plate and mounting plate Ambient temperature Ta 1 0 50 C 32 122 F Humidity 20 90 non condensing 1 The ambient temperature specified for boards installed inside the box for example the DS1006 can limit the stated temperature range As of revision 1 3 the revision number is labeled on the chassis and the PX10 is prepared for inserting max one DS1006 Processor Board For more details on the differen...

Page 253: ...m heat sources such as radiators heat registers power amplifiers and other hardware that produces heat n Do not block the ventilation inlets and outlets There must be a specified space normally 200 mm 7 9 in in front of them In a rack the space above the box must be at least 50 mm 2 0 in For details see the illustrations below Rules for proper installation s dSPACE Expansion Boxes t DS1103 Hardwar...

Page 254: ...0 mm 7 9 in 200 mm 7 9 in 200 mm 7 9 in Power supply Back view Boards 200 mm 7 9 in 200 mm 7 9 in 50 mm 2 0 in 50 mm 2 0 in PX10 Rack s Accessories t 254 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 255: ...al real time application for example a dSPACE demo application on the hardware for at least 15 minutes Temperature sensors must be placed al least 20 mm above the inlets Tpsu Temperature test point Ta Temperature test point 2 Use the following formula Ta dTmax n dTmax 50 C 122 F Tamax n Tamax Greatest expected ambient temperature If the Tpsu temperature exceeds the sum of Ta dTmax you must take su...

Page 256: ... of the hardware components dSPACE provides a pack of three replacement dust filters with the order number FILTER_PAD_PX10 For instructions refer to How to Check and Replace the Dust Filter of an Expansion Box on page 50 Checking and replacing the dust filter PX10 Dimension Drawings The illustrations below show the outer dimensions and the position of ventilation slots of the desktop version Deskt...

Page 257: ...tion slot NOTICE Incorrect mounting of the PX10 in a 19 rack damages the box To avoid damage mount the box in the 19 rack with the mounting plate and not only with the fixing holes at the front plate 19 rack version s dSPACE Expansion Boxes t DS1103 Hardware Installation and Configuration November 2014 257 t ...

Page 258: ...ion 177 mm 7 0 in 482 6 mm 19 0 in 101 6 mm 3 99 in 465 mm 18 3 in 37 7 mm 1 48 in 37 7 mm 1 48 in Front view 177 mm 7 0 in 428 mm 16 8 in 5 5 mm 0 21 in 3 5 mm 0 13 in 36 mm 1 4 in 68 mm 2 7 in Side view Front Ventilation slot s Accessories t 258 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 259: ... 24 mm 0 9 in Top view Mounting plate Front Ventilation slot 4 5 mm 0 18 in 104 5 mm 4 11 in 446 mm 17 56 in 22 mm 0 87 in PX20 Expansion Box The PX20 Expansion Box is available as desktop version and as 19 rack version Versions s dSPACE Expansion Boxes t DS1103 Hardware Installation and Configuration November 2014 259 t ...

Page 260: ...on below shows the currently delivered revision of the box 19 rack version Information in this section PX20 Data Sheet 261 PX20 Ensuring Correct Operating Temperatures 262 PX20 Dimension Drawings 265 Where to go from here s Accessories t 260 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 261: ... Input voltage range Mains voltage 100 240 V 50 60 Hz Maximum output power Up to board revision 3 1 n 350 W 100 170 VAC As of board revision 3 2 n 400 W 100 170 VAC n 450 W 170 240 VAC Maximum output current The sum of the output currents must not exceed the maximum output power of the supply rails Up to revision 3 1 n 50 A 5 V n 10 A 12 V n 12 A 5 V n 5 A 12 V Revision 3 2 n 60 A 5 V n 12 A 12 V ...

Page 262: ...mbient temperature Ta 1 0 50 C 32 122 F Humidity 20 90 non condensing 1 The ambient temperature specified for boards installed inside the box for example the DS1006 can limit the stated temperature range As of revision 3 2 the revision number is labeled on the chassis and the PX20 is prepared for inserting max two DS1006 Processor Boards For more details on the different revisions refer to http ww...

Page 263: ...s power amplifiers and other hardware that produces heat n Do not block the ventilation inlets and outlets There must be a specified space normally 200 mm 7 9 in in front of them In a rack the space above the box must be at least 50 mm 2 0 in For details see the illustrations below Rules for proper installation PX20 Desktop PX20 Rack 200 mm 7 9 in 50 mm 2 0 in 200 mm 7 9 in 200 mm 7 9 in 50 mm 2 0...

Page 264: ...suitable measures to improve the rack installation for example by using air ducts or external cooling devices to lower the temperature of the output airstream Measures in borderline situations The fans of the PX20 have a dust filter You have to check the dust filter for dirt at least once a year More frequent checks may be necessary depending on the operating conditions If the dust filter is dirty...

Page 265: ...ts of the desktop version Desktop version 183 mm 7 2 in 535 mm 21 0 in 7 6 mm 0 3 in Side view Front 443 mm 17 4 in 535 mm 21 0 in 107 mm 4 2 in 407 mm 16 0 in 23 mm 0 9 in 18 mm 0 7 in Top view Front Ventilation slot s dSPACE Expansion Boxes t DS1103 Hardware Installation and Configuration November 2014 265 t ...

Page 266: ... not only with the fixing holes at the front plate The illustration below show the outer dimensions and the positions of ventilation slots of the 19 rack version 19 rack version 177 mm 7 0 in 482 6 mm 19 0 in 101 6 mm 3 99 in 465 mm 18 3 in 37 7 mm 1 48 in 37 7 mm 1 48 in Front view s Accessories t 266 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 267: ...mm 5 2 in Side view 168 mm 6 6 in 120 5 mm 4 74 in Ø M5 x 5 81 5 mm 3 2 in 92 mm 3 6 in 92 mm 3 6 in 92 mm 3 6 in 92 mm 3 6 in 44 mm 1 73 in Front Front Positions of tapped holes Ventilation slot Ventilation slot Front plate 2 5 mm 0 10 in s dSPACE Expansion Boxes t DS1103 Hardware Installation and Configuration November 2014 267 t ...

Page 268: ... Top view Front Ventilation slot AutoBox AutoBox is a special expansion box for using your dSPACE real time hardware for in vehicle control experiments It can be mounted anywhere in a vehicle and connected to a car battery Objective s Accessories t 268 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 269: ...technical characteristics of the AutoBox Technical data Parameter Specification General Chassis n Compact aluminum chassis n Shock mounts with rubber shoes Slots n 7 full size 16 bit ISA slots n 1 slot reserved for Link Board or slot CPU board for Ethernet connection both not required for PHS bus systems based on DS1007 Cooling and heating n Temperature controlled fan with dust filter n Heater opt...

Page 270: ... A 12 V n 1 5 A 12 V Maximum output power 135 W 12 V nominal input voltage Efficiency 60 12 V nominal input voltage Input output isolation 250 V Remote control General Overvoltage protected remote on off input The remote voltage should not exceed the supply voltage Overvoltage protection of the remote pin is also 100 V If you connect the remote pin to the car battery directly the AutoBox will alwa...

Page 271: ... the temperature of the air flow from the upstreamed fan n Low temperature high current high heat output n High temperature low current low heat output The PTC is switched on automatically by the AutoBox power supply if the temperature of the air flow is below 0 C 32 F Power consumption n 60 W 200 W temperature controlled n From car battery Mounting positions n Horizontal position with shock mount...

Page 272: ...r shoes Slots n 7 full size 16 bit ISA slots n 1 slot reserved for Link Board or slot CPU board for Ethernet connection both not required for PHS bus systems based on DS1007 Cooling and heating n Temperature controlled fan with dust filter n No heater option n Dust filter A pack of three replacement filters is available Order number FILTER_PAD_ABX s Accessories t 272 s DS1103 Hardware Installation...

Page 273: ...A 12 V input voltage n 15 A 24 V input voltage n 7 5 A 48 V input voltage Input protection Adaptive overcurrent short circuit protection Start up current n Max 6 A n Soft start n 230 ms 12 V DC start up time Quiescent current n 1 mA with remote off 12 V n 3 mA with remote off 48 V Maximum output current 2 The sum of the output currents must not exceed the maximum output power of the supply rails n...

Page 274: ...ly board of the AutoBox n For a description of the display refer to AutoBox Status LEDs Integrated as of AutoBox Version 4 0 on page 281 Shock and vibration test EN 600068 2 6 n Mechanical test of resistance to vibration n Test conditions Sinusoidal vibration 3 axis test 5 2000 Hz up to 9 g 30 minutes per axis n During the test AutoBox continuously executed a program including I O without any fail...

Page 275: ...rious I O boards AutoBox Ensuring Correct Operating Temperatures The operating temperatures of hardware devices directly affect their life time and their functionality To avoid shortening the life times of the hardware components ensure that the operating temperature of the dSPACE system does not exceed the specified ambient temperature for example due to improper installation Objective s dSPACE E...

Page 276: ...sition the box away from heat sources such as radiators heat registers power amplifiers and other hardware that produces heat n Do not block the ventilation inlets and outlets There must be a specified space normally 200 mm 7 9 in in front of them For details see the illustrations below Rules for proper installation 200 mm 7 9 in 200 mm 7 9 in s Accessories t 276 s DS1103 Hardware Installation and...

Page 277: ...es a pack of three replacement dust filters order number FILTER_PAD_ABX For the Tandem AutoBox two dust filters are required For instructions refer to How to Check and Replace the Dust Filter of an Expansion Box on page 50 Checking and replacing the dust filter AutoBox Dimension Drawings For mounting you should add approx 0 1 m 3 9 in space to the outer dimensions of the AutoBox This is to allow t...

Page 278: ...480 mm 18 9 in 195 mm 7 7 in 170 mm 6 7 in 463 mm 18 2 in 395 mm 15 5 in 6 4 mm dia 0 25 in 33 mm 1 3 in 220 mm 8 6 in 67 mm 2 63 in 24 5 mm 0 96 in ich bin gerade dabei einige Zeichnungen für den Customer Support zu erstellen Leider fehlen mir dafür einige Maße für die Bohrlöche s Accessories t 278 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 279: ...onnector with two high current pins It is adapted from a 15 pin Sub D connector Objective One mating connector with connecting leads is included in the AutoBox package This cable is intended to operate the AutoBox with a laboratory power supply during development Therefore pin 4 remote is shorted to pin A2 inside the connector in order to save a separate switch Do not use this cable in the vehicle...

Page 280: ... more than 100 V n Turn off the engine while connecting or disconnecting the car battery Not valid for AutoBox Version 4 0 and later NOTICE Reverse polarity destroys the AutoBox power supply even if the remote control input is turned off n Double check the supply voltage polarity of AutoBox Warnings The following illustration shows the pinout front view Pinout Connector Pin Signal Pin Signal 1 2 A...

Page 281: ...power supply board Objective The multi color LEDs show states warnings and errors in different colors and with flashing codes The frequency of a flashing LED is 1 Hz In the illustration below the flashing codes are explained in general The colors are examples LED is lit LED flashes with short on time and long off time LED flashes with long on time and short off time LED is lit most of the time and...

Page 282: ...e diagnostic LEDs located inside the AutoBox Lit yellow Start up sequence is being executed Lit green The power supply of AutoBox is operating without faults Lit red A fault has occurred and the power supply has been shut down When troubleshooting first check the power supply connected to the AutoBox If you use a laboratory power supply check whether it can provide sufficient power n Check the set...

Page 283: ...Main LED Diagnostic LED Description of State Legend Diagnostic 1 Diagnostic 2 Diagnostic 3 Main Flashes yellow Diagnostic 2 lit green Startup problems Input voltage is too low to start Startup will be delayed until input voltage reaches valid starting condition Flashes yellow Diagnostic 2 lit yellow Input voltage is too high to start Startup will be delayed until input voltage reaches valid starti...

Page 284: ...has been shut down Lit red n Diagnostic 1 lit green n Diagnostic 2 lit green Faults related to outputs Output voltage lost This may happen if an overloadoccurs on one output voltage rail Lit red n Diagnostic 1 lit green n Diagnostic 2 lit yellow Output overload Too much output power Lit red n Diagnostic 1 lit yellow n Diagnostic 2 lit green Temperature or cooling problems Temperature fault The mea...

Page 285: ...st provide 4 A Good results have been optained with 24 V laboratory power supplies n If your lab power supply provides adjustable current limiting Use always the maximum value n The AutoBox needs nearly 50 A start up current on power up for a few ms regardless of the input voltage and the load If your lab power supply does not provide this current you can take the following measures n Connect a ca...

Page 286: ...n Drawings 291 Power Input Connector 293 Lab Power Supply for Tandem AutoBox 295 Tandem AutoBox Data Sheet Tandem AutoBox up to Version 4 0 The following table provides the technical characteristics of the Tandem AutoBox Technical data Parameter Specification General Chassis n Compact aluminum chassis n Shock mounts with rubber shoes Slots n 14 full size 16 bit ISA slots n 1 slot reserved for Link...

Page 287: ...d dump protection up to 120 V Input current n 20 A at 12 V nominal n 10 A at 24 V nominal Overcurrent protection n 32 A foldback current line n 60 A external fuse Start up current 50 A Quiescent current 1 mA with remote off Maximum output current The sum of the output currents must not exceed the maximum output power of the supply rails Up to Tandem AutoBox Version 2 0 n 40 A 5 V n 3 A 12 V n 3 A ...

Page 288: ... 2 6 n Mechanical test of resistance to vibration n Test conditions Sinusoidal vibration 3 axis test 5 2000 Hz up to 9 g 30 minutes per axis n During the test AutoBox continuously executed a program including I O without any failures EN 600068 2 27 n Mechanical test of shock resistance n Test conditions Shock 3 axis test 11 ms at 15 g n During the test AutoBox continuously executed a program inclu...

Page 289: ...f this option is used are installed 2 The specification stated is valid only for one heater Note If you use Tandem AutoBox with the heater option two heaters are installed and therefore the power consumption doubles Tandem AutoBox Ensuring Correct Operating Temperatures The operating temperatures of hardware devices directly affect their life time and their functionality To avoid shortening the li...

Page 290: ...sition the box away from heat sources such as radiators heat registers power amplifiers and other hardware that produces heat n Do not block the ventilation inlets and outlets There must be a specified space normally 200 mm 7 9 in in front of them For details see the illustrations below Rules for proper installation 200 mm 7 9 in 200 mm 7 9 in s Accessories t 290 s DS1103 Hardware Installation and...

Page 291: ...ck of three replacement dust filters order number FILTER_PAD_ABX For the Tandem AutoBox two dust filters are required For instructions refer to How to Check and Replace the Dust Filter of an Expansion Box on page 50 Checking and replacing the dust filter Tandem AutoBox Dimension Drawings For mounting you should add approx 0 1 m 3 9 in space to the outer dimensions of the Tandem AutoBox This is to ...

Page 292: ...ich bin gerade dabei einige Zeichnungen für den Customer Support zu erstellen Leider fehlen mir dafür einige Maße für die Bohrlöche 120 mm 4 7 in Not to scale 415 mm 16 6 in 6 4 mm dia 0 25 in ich bin gerade dabei einige Zeichnungen für den Customer Support zu erstellen Leider fehlen mir dafür einige Maße für die Bohrlöche 135 mm 5 31 in 24 5 mm 0 96 in s Accessories t 292 s DS1103 Hardware Instal...

Page 293: ...Box with heater 485 mm 19 1 in 525 mm 20 7 in Not to scale Power Input Connector Each power supply unit provides a power input connector It is a 7 pin male connector with two high current pins It is adapted from a 15 pin Sub D connector Objective s dSPACE Expansion Boxes t DS1103 Hardware Installation and Configuration November 2014 293 t ...

Page 294: ... cross section of 10 mm the black wire of 6 mm To avoid damage do not use a cable with cross sections less than 6 mm Note that the cable which is supplied to connect MicroAutoBox 1401 1507 to the power supply provides only 1 5 mm cross section wires Matching cable WARNING Hazardous voltages Even a brief disconnection of the battery while the engine is running results in a load dump of the car gene...

Page 295: ...uld note the requirements and information provided below The following explanations relate only to the AutoBox Therefore the values stated are valid only for one power supply Objective n The specified input voltage for the AutoBox power supply 8 V 60 V DC normal operating range must not be exceeded n Your laboratory power supply must be able to supply approx 240 W continuous output power This mean...

Page 296: ...power supply It works like a current reservoir to reduce the load on the lab power supply during turning on the AutoBox n The capacitor should be generously dimensioned and must be certified for the selected input voltage The capacitor provides the needed start up current only if it is charged Therefore you must switch on the lab power supply long enough before you switch on the AutoBox s Accessor...

Page 297: ...ctive Information in this section 19 Desktop Enclosure 297 19 Rack Enclosure 298 19 Desktop Enclosure The illustration below shows the outer dimensions of the 19 desktop enclosure for connector and LED panels CPs CLPs and LPs d 144 mm 5 66 inch l 434 mm 17 08 inch h 80 mm 3 14 inch Dimensions Where to go from here s Connector Panel Enclosures t DS1103 Hardware Installation and Configuration Novemb...

Page 298: ...of a 19 rack enclosure for alternative installation of connector and LED panels CPs CLPs and LPs Dimensions d 240 mm 9 44 inch l1 445 mm 17 52 inch l2 485 mm 19 09 inch h 135 mm 5 31 inch s Accessories t 298 s DS1103 Hardware Installation and Configuration November 2014 ...

Page 299: ...DS814 interface 60 DS830 MultiLink Panel 76 connector panels BNC connectors CP1 CP28 129 connecting external devices 95 digital I O connector CP30 131 incremental encoder interface connectors CP32 CP37 CP39 133 mounting in a 19 inch rack 44 slave ADC connector CP29 130 slave I O connector CP31 132 slave RS232 connector CP41 136 Slave RS422 connector CP43 137 UART RS232 connector CP40 135 UART RS42...

Page 300: ...6 bit I O 169 digital encoder interface 178 serial interface 188 slave DSP bit I O 172 user interrupt inputs 175 incremental encoder digital connector P3 DS1103 117 incremental sensor connectors CP32 CP37 CP39 133 installation DS1103 38 dSPACE boards 38 hardware 29 IP Address Lost 214 L laboratory power supply AutoBox 285 Tandem AutoBox 295 LED assignment CLP1103 128 limitations link boards 57 lin...

Page 301: ...9 power input connector 293 safety precautions 19 TCP IP protocol setting up 84 troubleshooting 209 turning off dSPACE system 37 turning on dSPACE system 41 U UART RS232 connector CP40 CP1103 UART RS232 connector CP40 135 UART RS422 connector CP422 137 uninstalling the hardware 98 user interrupt inputs electrical characteristics 176 input circuit 175 recognizing user interrupts 176 V VCC pins 151 ...

Page 302: ...s Index t 302 s DS1103 Hardware Installation and Configuration November 2014 ...

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