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CCES Series AC Drives for Crane use (60 Hz system)
Function List

CCES-SET (ver10-2).xls

CODE

Function

Function Description

UNIT

RANGE

60Hz Traverse 
factory setting

60Hz Hoist 

factory setting

NOTE

Customer

settings

F00

Factory adjustment

Factory adjustment

000

000

F01

Accel time

Accel time

0.1 sec

00.1~30.0 sec.

05.0

03.0

*1

F02

Decel time

Decel time

0.1 sec

00.1~30.0 sec.

05.0

03.0

*1

F03

Creep / Top Divisor

Ratio of operating speed 
when enabled

0.1

001~030

01.0

01.0

*1

F04

Motor rotation direction

Direction selection from 
keypad.

0= Forward
1= Reverse

000~001

000

000

*1

F05

V/F pattern

V/F pattern setting

1

001~004

003

003

*2

F06

Frequency upper limit

Frequency upper limit

0.1 Hz

00.0-01.0~200 Hz

60.0

60.0

*2, *3

F07

Frequency lower limit

Frequency lower limit

0.1 Hz

00.0-01.0~200 Hz

01.0

03.0

*3

F08

SP1 frequency

SP1 frequency

0.1 Hz

00.0-01.0~200 Hz

06.0

06.0

*3
SP1 is operating 
when FOR or REV 
is active

F09

Current limit stall level

Current limit level

1

000-025~150%

150

000

F10

Start / Stop control

0:  Keypad
1:  Terminal (TM2)

1

000~001

001

001

F11

Frequency control

0:  Keypad
1:  Terminal (0~10V / 
0~20mA)
2:  Terminal (4-20mA)
3:  1~3 preset speeds
4:  2 step infinitely 
variable
5:  3 step infinitely 
variable

1

000~005

003

003

F12

Carrier frequency control Carrier frequency setting 1

001~010

005

005

F13

Torque compensation

Torque compensation 
gain

0.1%

00.0~10.0%

00.0

02.0

*1

F14

Stop method

0:  Decelerate stop
1:  Free run stop

1

000~001

000

001

F15

DC braking setting

DC braking time / 
coasting start delay

0.1 sec

00.0~25.5 sec

00.5

01.0

*1

F16

DC braking setting

DC braking injection 
frequency

0.1 Hz

01.0~10.0 Hz

01.5

00.0

*1

F17

DC braking setting

DC braking level

0.1%

0.0~20.0%

08.0

00.0

F18

Electronic thermal 
overload protection

Protection base on 
motor rated current.

1%

000-001~200%

100

100

*1

F19

Multifunction input 
connection point

Multifunction input 
terminal (SP1) function
TB1 #5

001

001

F20

Multifunction input 
connection point

Multifunction input 
terminal (reset) function
TB1 #6

001

001

F21

Multifunction output

Multifunction output 
terminal
TB1 #1 and 2

001

004

F22

Current detect

Output current detect 
level.

1%

005~150%

025

025

*1

F23

Frequency detect level

Output frequency detect 
level.  1% hysteresis

1

01.0~200

01.0

03.0

F24

Auto restart

Number of Auto-restart 
times

1

000~005

000

000

F25

Factory setting

000

000

F26

SP2 frequency

SP2 frequency

0.1 Hz

00.0-01.0~200 Hz

30.0

30.0

*1

F27

SP3 frequency

SP3 frequency

0.1 Hz

00.0-01.0~200 Hz

60.0

60.0

*1

F28

Voltage stall

Voltage stall level control 0=OFF, 1=ON

-

001

000

F29

Software version

F30

Fault log

001:  SP2
002:  Emergency stop.  N/C
003:  External base block.  N/O
004:  Reset
005:  Creep input
006:  Top limit

001:  SP3
002:  Emergency stop.  N/C
003:  External base block.  N/O
004:  Reset
005:  Creep input
006:  Top limit

Last 3 malfunction memory

001:  Operating
002:  Frequency reached
003:  Fault
004:  At current detect level
005:  At frequency detect level

010:  Constants initialization to 50 Hz system Traverse mode
011:  Constants initialization to 50 Hz Hoist mode
020:  Constants initialization to 60 Hz system Traverse mode
021:  Constants initialization to 60 Hz Hoist mode

CPU program version

Notes:
*1:    Setting can be changed during running mode.
*2:  Please refer to F25.
*3:  If the setting range is above 100, the setting unit becomes 1.

 22

Rev. 1-1-01

ver. 10.2

Summary of Contents for Crane Commander CCES102

Page 1: ...rev 11 13 02 cces man p65 Crane Commander TM ES Series AC Drives for Cranes and Hoists Instruction Manual...

Page 2: ...minal block 17 Chapter 3 Software Index 3 1 Keypad operating instructions 21 3 2 Parameter list 22 3 3 Parameter function description 24 3 4 Malfunction indication and countermeasure 35 3 5 General ma...

Page 3: ...ter turning off the power Wait for the charging indicator light to extinguish Do not attempt to wire circuitry while power is on Do not attempt to examine the components and signals on the PCB while t...

Page 4: ...conditions as mentioned above Caution Failure to inspect the inverter may lead to damage of the system and avoidable down time Should you find any reason to suspect the unit itself or any aspects of t...

Page 5: ...fire Additional ventilation fan should be installed if several inverters are installed into one control panel to lower the temperature inside to below 40 C to avoid overheating Turn off power supply...

Page 6: ...ay cause inverter damage CAUTION Do not touch the heatsink base The inverter can be easily operated from a low speed to high speed range Please reconfirm the operating range of the motor and the machi...

Page 7: ...be free from moisture or metal dust Typically the inverter requires no special maintenance However Drivecon suggests inspec tion of the inverter with special attention to loose wiring connections Exce...

Page 8: ...vibration Avoid extreme heat Keep away from high electrical magnetic wave or ultra high wave such as electro soldering machine or other similar machinery Keep away from radioactive matter or environm...

Page 9: ...om entering interior Keep away from radioactive matter or flammable material Avoid electromagnetic interference soldering or power machinery Avoid vibration If vibration can not be avoided shock absor...

Page 10: ...440V 07 1 HP Blank 1 or 3 phase without switch 15 2 HP Blank IP20 NEMA1 22 3 HP 2 2 Sample Model No Identification Inverter model CCES 207 xxx Input power rating AC 1 ph 200 240V 50 60 Hz Output rati...

Page 11: ...y Stop External base block Reset command Creep Top Limit Multifunction outputs 1 NO output contact of the following fault running output frequency arrival at current detect at frequency detect Braking...

Page 12: ...otor the total capacity must be smaller than the capacity of the inverter Additional thermal relay must be in stalled in series with every motor Set F_18 at 1 0 times of the rated value specified on t...

Page 13: ...d will damage the inverter Power feed conductors Always use a high quality conductor bar system with tandem shoe collectors Avoid brass wheel pickups or open span wire systems Poor input power conduc...

Page 14: ...ielding Use a metal clamp to connect the shielding from the motor cable with the metal grounding plate Now there is a perfect high frequency earth connection between frequency inverter grounding plate...

Page 15: ...ly connect one end of the shield to ground C The grounding terminal of the inverter must be correctly grounded in compliance with local codes or NEC requirements Grounding wire should be wired in acco...

Page 16: ......

Page 17: ......

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Page 19: ...S204 CCES207 2 5 Dimensions and location of terminal block Switch 1 E x t e r n a l s i g n a l t y p e a P DQDORJ VLJQDO KHQ B LV VHW W R a P DQDORJ VLJQDO KHQ B LV VHW W R a 9 DQDORJ VLJQDO KHQ B LV...

Page 20: ...18 Dimensions and installation of class B filter Models CCES215 CCES222 CCES407 CCES415 CCES422...

Page 21: ...structions Secure via 8 32 x 5 8 minimum Machine screws to a flat steel plate Include suitable lock washer and flat washer Inverter with class B filter mounted Inverter with class B filter and DIN rai...

Page 22: ...ing it into the middle rib of DIN Rail and press the screw driver in order to remove the DIN Rail from inverter First place the groove on the back of module on the upper edge of din rail and then push...

Page 23: ...pad operation flowchart Note 1 Displayed setting of frequency is flashing when stopped Display output frequency is constantly on when running Note 2 The setting of the frequency can be modified either...

Page 24: ...aking setting DC braking injection frequency 0 1 Hz 01 0 10 0 Hz 01 5 00 0 1 F17 DC braking setting DC braking level 0 1 0 0 20 0 08 0 00 0 F18 Electronic thermal overload protection Protection base o...

Page 25: ...aking setting DC braking injection frequency 0 1 Hz 01 0 10 0 Hz 01 5 00 0 1 F17 DC braking setting DC braking level 0 1 0 0 20 0 08 0 00 0 F18 Electronic thermal overload protection Protection base o...

Page 26: ...ameter Do not change F_01 Acceleration time Range 00 1 30 0 sec F_02 Deceleration time Range 00 1 30 0 sec 1 Acceleration Deceleration time calculation formula Basis 60 Hz Accelerate time F_01 x Setti...

Page 27: ...are effective in any mode of speed control set at F_11 F_04 Motor rotation direction setting Range 000 Forward 001 Reverse Although there is no Forward Reverse push button on the digital control pane...

Page 28: ...V 1 2 5 5 0 120 Hz 100 B C V 1 2 5 5 0 120 Hz 100 B C V 1 3 0 6 0 120 Hz 100 B C V 1 3 0 6 0 120 Hz Specification 50 Hz System Application General Application High starting torque F_5 001 002 V F Patt...

Page 29: ...priority of reading frequency setting is 1 Preset speeds 2 Keypad setting 3 External frequency signal using a speed pot F_09 Current limit stall level during acceleration or at constant speed Range 00...

Page 30: ...ed after the Sp1 connection is removed F_12 Carrier Frequency range 001 010 NOTE If F_12 7 10 the inverter must be operated at 75 of full load or less Although an IGBT TYPE inverter can provide a low...

Page 31: ...set in the F_17 will determine the amount of DC voltage that s injected into the motor The time duration to perform this stopping function is setup in F_15 If F_14 1 The inverter stops output immedia...

Page 32: ...w speeds the heat dissipation efficiency is lower The elec tronic thermal activation level is also reduced to change from curve 1 to curve 2 in Figure 3 Choose the appropriate F_05 setting according t...

Page 33: ...is deactivated turn the RUN switch O FF and then O N again to cycle it F_10 1 O r push the RUN key F_10 0 The inverter will then resume operation and restart If the emergency stop signal is removed be...

Page 34: ...ee function F_03 page 25 F_21 Multifunctional output terminal control range 001 005 1 F_21 001 Run mode signal operating 2 F_22 002 At frequency speed signal 3 F_21 003 Fault signal Terminal 1 and 2 o...

Page 35: ...0 the inverter will not try to restart 2 When F_24 does not 0 the inverter will resume operation via SPEED SEARCH at approximately 0 5 second after a function trip After that the inverter will acceler...

Page 36: ...d3 Reference to F_19 and F_20 F_28 Voltage Stall level range 000 001 Setting 000 disables voltage stall function during inverter regeneration mode Setting 001 enables voltage stall function during inv...

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Page 42: ...rry out parameter initialization Designate operation control method Frequency instruction setting Does the controller displays frequency setting Is there voltage output on UVW terminals The inverter i...

Page 43: ...put frequency setting Is there output voltage on UVW terminals Connect motor and proceed with operation Is there any malfunction indication Is output current of all phases in balance condition Inverte...

Page 44: ...on T1 T2 and T3 terminals Connect motor Is the motor operating Is there any malfunction indication Is output current of all phases in balance condition The inverter is normal now Replace control board...

Page 45: ...ring Place the operation switch to RUN position Is the T1 T2 T2 T3 T3 T1 output voltage in balance condition ABNORMAL NO YES YES When the motor is not connected and the voltoge differences between wir...

Page 46: ...3 T1 normal YES Operate at low speed for a long time Select another motor Remove obstacle affecting motor cooling Correct the connection NO YES YES CCES malfunction Poor connection between CCES and mo...

Page 47: ...y Reduce loading variation Improve mechanical system NO YES YES CCES malfunction During acceleration or deceleration NO Is the voltage level between T1 T2 T2 T3 and T3 T1 normal Is the acceleration de...

Page 48: ...screwdriver to verify screw tightness No abnormality Tighten loose screw or return for repair Is there any sign of breakage on the terminal panel Is there any obvious rusty conditions Internal wiring...

Page 49: ...internal dust and dirt 2 Check out mounting screws on every terminal and parts Tighten loose screws 3 Dielectric strength test a Remove all conducting wires between Drive and outside world Power must...

Page 50: ...ng illustration for measurement 0 685 0 17 7 67 1 32 176 7 67 5 5 0 5 6 QSXW YROWDJH 9L 9 9 9 0RYLQJ LURQ W SH QSXW FXUUHQW OL 0RYLQJ LURQ W SH QSXW SRZHU 3L OHFWURG QDPRPHWHU 3L QSXW SRZHU IDFWRU 3 L...

Page 51: ...mensions 5 42 x 2 83 x 0 30 Specifications of Input Reactor 0RGHO LPHQVLRQV LQFKHV XUUHQW YDOXH QYHUWHU PRGHO 6 6 6 6 6 6 QYHUWHU PRGHO QSXW 5HDFWRU XUUHQW YDOXH QGXFWDQFH P ULYHFRQ UHDFWRU SDUW QXPEH...

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Page 53: ...aking setting DC braking injection frequency 0 1 Hz 01 0 10 0 Hz 01 5 00 0 1 F17 DC braking setting DC braking level 0 1 0 0 20 0 08 0 00 0 F18 Electronic thermal overload protection Protection base o...

Page 54: ...aking setting DC braking injection frequency 0 1 Hz 01 0 10 0 Hz 01 5 00 0 1 F17 DC braking setting DC braking level 0 1 0 0 20 0 08 0 00 0 F18 Electronic thermal overload protection Protection base o...

Page 55: ..._____________________________________ ___________________________________________________________________________ ___________________________________________________________________________ __________...

Page 56: ...tions Four red LED indicators are provided for the Fwd Rev and each of the two programmable inputs to show when the input is activated A programmable dry Form A relay contact is available that can be...

Page 57: ...WED FROM VFD FRONT SURFACE REMOVE THE D61538 BOARD FROM THE VFD CONTROL TERMINALS TO ACCESS THE POWER WIRING CONNECTIONS UNDERNEATH DO NOT PRY THE D61538 UP TO GAIN ACCESS 110V CONTROL SIGNALS AND 110...

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