Drain-All 870100 Installation Manual Download Page 9

CLOGGED DRAINS

Other drain devices with small orifices
and poppet style valves are prone to clog
when solid debris is present. Each Drain-
All has a large, smooth liquid flow path
and discharge port as well as a heavy
duty shear action ball valve designed to
alleviate this problem.

ELECTRICITY

Timer valves require electricity. There is
a cost for installing and maintaining the
electric outlets they require as well an
ongoing operating cost of electricity year
after year. Drain-All requires no electric-
ity to operate since it is totally pneumatic
and can be easily installed at any point
along the compressed air system provid-
ing low cost installation and ongoing
operation. 

RELIABILITY

Drain-All’s cycling is controlled by a
patented magnetic interaction with a
totally pneumatic control circuit.  While
other pneumatic drains have a complex
lever action “toilet bowl” type internal
float with many parts, there are few mov-
ing parts in the Drain-All. Since the
Drain-All is totally pneumatic, it is not
affected by power outages or the other
vulnerabilities of electrical devices such
as timer solenoid valves, motorized ball
valves or electrically operated float traps.

BYPASSED DRAINS

Smaller drains become plugged so often
that cleaning them out becomes a very
labor intensive operation. To avoid con-
stant cleaning, there is a temptation to
bypass the inadequate drain and crack
open a manual bypass valve causing it to
drain constantly thus causing a constant
flow of wasted compressed air. Drain-
All’s anti-clog design eliminates the
temptation to bypass the drain.

SYSTEM BLOW DOWN

Manually operated drains, timer solenoid
valves, motorized ball valves or electri-
cally operated float traps blow away large
quantities of expensive compressed air.
Manually  operated  drains waste consid-

erable compressed air because most oper-
ators feel it is necessary to have the drain
open an extended period of time in order
to get all the liquid out.  Timer valves are
almost always set to be open longer than
necessary in order to get all of the liquid
out and this also passes large quantities of
compressed air down the drain.  Drain-
All avoids this waste of compressed air
and the resulting pressure drop in the
compressed air system by maintaining a
liquid seal in the bottom of the Drain-
All’s reservoir between each cycle.

AMOUNT OF LIQUID

Manual draining and timer valve draining
do not provide any information on the
quantity of liquid being produced in the
compressed air system.  

Each Drain-All model discharges a spe-
cific amount of liquid on each cycle in a
given application.  With the addition of a
Drain-All cycle counter on the Drain-All
unit, it is easy to track how much liquid is
produced over any period of time.  This is
particularly important for benchmarking
system equipment performance and per-
forming trend analysis. For example, it is
essential to know the quantity of liquid
produced by a compressed air system to
properly size oil-water separators.  

The counter coupled with a Drain-All
unit is an instrument. Once installed, it
provides tracking of the number of cycles
for periods of time at different ambient
temperature and humidity conditions.
This data can be plotted on a chart.
During operations thereafter, a check on
the number of cycles per time period of
actual operation compared to the chart
for a given temperature and humidity will
show if the correct amount of liquid is
being received by the Drain-All. Too
many cycles compared to the chart indi-
cates excessive liquid is being produced
somehow and should be investigated.
Too few cycles indicates that not enough
liquid is being produced and this too
should be investigated.

OVER-DRAINING

Manual drain valve operation and timer
valves are usually set for overkill in fre-
quency and duration of drainage times in
order to be certain that no liquid accumu-
lates in the system.  This results in waste
of expensive compressed air. Drain-All is
demand activated and drains only when
the liquid reaches the predetermined trig-
ger point.  The Drain-All does not over-
drain or blow down the system.

UNDER-DRAINING

Timer drains must be preset to establish
the frequency and duration of drainage.
The settings are vastly different in peri-
ods of high humidity from what they
would be in periods of low humidity. It is
common for this adjustment to be over-
looked in the transition from winter to
summer. Therefore, the settings are inad-
equate to handle the high summer quanti-
ties of liquid which results in excess liq-
uid accumulation in the compressed air
system.  This liquid often backs up and
can cause damage to dryers, compressors
and hand tools that is expensive to repair.
The Drain-All is designed to cycle as
needed when liquid accumulates and
requires no adjustments from season to
season.

LIQUID REMOVAL

The air pressure in the system being
drained forces the liquid out of the Drain-
All reservoir. Because the power of the
air system is behind it, the discharge can
be directed upward, to a containment
vessel, oil-water separator or an overhead
discharge piping system.

Drain-All’s are:

Automatic

No timers, work on demand

Pneumatic

Totally air operated

Energy Efficient

Save valuable system pressure

Reliable

Robust, with few moving parts

Easily Installed

Simple pipe connection

Adaptable

Special models for all applications

DRAIN-ALL SOLVES PROBLEMS

Page 9

022802 Model 1700-IG

Summary of Contents for 870100

Page 1: ...tents 4 444 217 4 562 855 4 574 829 5 004 004 5 014 735 5 983 919 Model 1700TM TM Model 1700 TM Part Number 870100 Max Liquid Temp ºF ºC 170 76 7 Max Liquid Pressure PSIG BARG 170 11 7 Control Air Min PSIG BARG 40 2 8 Control Air Max PSIG BARG 130 9 0 Ht cm 11 27 9 Width cm 9 1 4 23 5 Depth Inlet BV cm 10 1 2 26 7 Inlet Outlet NPT 1 2 Control Air NPT 1 4 Balance Line NPT 1 8 Max Capacity GPM l h 3...

Page 2: ...n follow the start up instructions for adjusting the opening of the balance line needle valve There will be very little air loss to atmosphere NO MANIFOLDS There cannot be multiple system drains through a manifold to one Model 1700TM This will not work because all system drains will not be of the same pressure Therefore the liquid from the higher pressure drain lines will bypass the Model 1700TM a...

Page 3: ...he Model 1700TM must be below the bottom of the vessel being drained 7 Once properly installed no further adjustments to the Model 1700TM are nec essary The Model 1700TM is fully auto matic discharging on demand as needed when liquid accumulates TROUBLESHOOTING 1 Water does not enter A Balance line isolation shutoff valve is closed which does not allow liquid to enter the Model 1700TM Solution Adj...

Page 4: ...Page 4 MODEL 1700TM DIMENSIONAL PRINT 022802 Model 1700 IG ...

Page 5: ... valve starting the discharge of accumulated liquid When the correct amount of liquid has been discharged leaving a liquid seal in the reservoir the float has been lowered to a point where the float magnet is below the center tube magnet In this position the float magnet repels the center tube magnet back upward against the valve stem orifice which seals off the control air flow to the actuating c...

Page 6: ...Page 6 MODEL 1700TM COMPONENT PARTS DRAWING 022802 Model 1700 IG ...

Page 7: ...ID x 0 069 T Viton Brown 1 14 200170 Center Tube 1 150 Dia x 4 500 L O ring Seal 6061 T6 Aluminum 1 15 302270 Hex Bolt 1 2 13 x 10 L Zinc Plated Steel 4 16 300314 Pneumatic Cylinder 2 Dia 40 130 PSI Stainless Steel Body and Rod Aluminum Ends 1 17 100480 Float Polyurethane Bullet Shaped 1 18 302200 Sleeve O ring 5 519 ID x 0 137 T Viton Brown 2 19 100300 Sleeve 6 ID x 7 L x 125 T Epoxy Fiberglass T...

Page 8: ...e control air line be hooked together via a tee connection No Do not do this Each of these air lines has its own specific purpose and should never be tied together The con trol air should be the cleanest driest air available since it supplies air to the con trol circuit to operate the pneumatic actu ating cylinder which functions best and lasts longer if clean dry air is used The balance line allo...

Page 9: ...ion With the addition of a Drain All cycle counter on the Drain All unit it is easy to track how much liquid is produced over any period of time This is particularly important for benchmarking system equipment performance and per forming trend analysis For example it is essential to know the quantity of liquid produced by a compressed air system to properly size oil water separators The counter co...

Page 10: ...ups The Model 1700TM center fore ground in the photo above is Drain All Inc s flagship product used in facilities around the world to remove liquid from compressed air system applications In addition to the Model 1700TM there are other Product Groups that can include different models for specific require ments There are also situations where specific applications require the use of compo nents mat...

Page 11: ...at Drain All Inc s election and cost to the repair or replacement of the defective part that does not comply with any applicable warran ty and shall in no event exceed the original purchase price of the unit Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limi tation may not apply to purchaser All claims under this warranty should be made by...

Page 12: ...rst four applications above the balance line is connected back to the vessel that is producing the condensate The pres sure on the incoming condensate to the trap and the pressure in the balance line are the same and the trap is filling by gravity For this method the top of the trap must be below the bottom of the vessel being drained Method 2 Connect the balance line port to the head er pipe leav...

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