Drain-All 870100 Installation Manual Download Page 8

Where should a Drain-All be installed?

At liquid accumulation points within a
system at compressors, air receiver tanks,
intercoolers, aftercoolers, dryers, separa-
tors, filters and drip legs.

Is this an oil-water separator?

No. Drain-All is a liquid drain and it will
drain oil, water, and particulates from the
compressed air system. Once this is
accomplished, the discharge should be
piped to an oil-water separator for final
processing.

Does this replace a dryer?

No. Drain-All works in conjunction with
a dryer. Dryers typically convert water
vapor in the compressed air into liquid
which is usually discharged through a
small automatic drain device integral to
the dryer. These small automatic drains
are often prone to clogging and failure.
When this occurs, such drains are nor-
mally replaced with Drain-All units
which do not clog.  A dryer prepares the
moisture for removal from the system by
condensing it. It is the job of the reliable
Drain-All to ensure that the liquid is
actually discharged from the air system.

Is it mandatory to use a balance line?

Yes. The balance line provides a means to
handle the displaced air from the reser-
voir as the liquid enters the reservoir.

What is the capacity?

In each application, based on pressures
and piping layout for that application, a
Drain-All model will eject a specific
amount of liquid on each cycle. This
varies by model and application.

What size compressor can it handle?

There are Drain-All models that will
function effectively on any size compres-
sor, compressed air system, atmospheric,
or vacuum system.  Provide your distrib-
utor with specifications on the pressure
and capacity of liquid you need to handle
and an appropriately sized Drain-All can
be selected for your application.

Can one Drain-All be used to drain
multiple tanks and/or compressor sys-
tems?

No.  They will not all be of precisely the
same pressure level and the liquid would
accumulate in the lowest pressure drain
or system thereby bypassing the Drain-
All. Also, the use of check valves in  mul-
tiple drains to one Drain-All installation
will not make this work properly.
Always install one Drain-All for each
item of equipment to be drained.

Can a Drain-All be used in systems
with pressure greater than 170 PSIG?

Yes. Higher pressure models are avail-
able. If the control air comes from higher
pressure systems, a pressure regulator on
the control air line may be used and set at
the proper control air pressure or option-
al control air components can be ordered
to accommodate higher pressures.

Can the balance line and the control
air line be hooked together via a tee
connection?

No.  Do not do this. Each of these air
lines has its own specific purpose and
should never be tied together.  The con-
trol air should be the cleanest driest air
available since it supplies air to the con-
trol circuit to operate the pneumatic actu-
ating cylinder which functions best and
lasts longer if clean dry air is used.  

The balance line allows the air in the
reservoir to move out leaving room in the
reservoir for the incoming liquid. This air
contains moisture that would be drawn
across a tee fitting tied to the control air
line and be pulled directly into the con-
trol air circuit, which  can damage control
air pathways and the air cylinder. 

Is there only one model Drain-All?

No.  There are models for a wide range of
special applications. Dimensional alter-
ations, design changes, component
options and special materials or coatings
are used in models to withstand high tem-
peratures and highly corrosive environ-
ments as well as accommodate high vol-
ume discharge requirements. 

What if the system has an abundance
of metallic trash?

Before installing the Drain-All, blow
down the system being drained to elimi-
nate as much existing loose scale as pos-
sible. The large, smoothly contoured flow
paths in Drain-All units handle normal
levels of debris found in most applica-
tions.  Should there be an excessive
amount of debris such as heavy rust, ask
your distributor about Drain-All’s Rust
Handler

TM

Model designed for that kind

of severe duty.    

How can the Drain-All be used as an
instrument to gather data on conden-
sation in a compressed air system?

With the use of Drain-All’s optional
cycle counter, the Drain-All can provide
accurate data on the amount of liquid that
a compressed air system generates.  This
is very useful when buying new com-
pressed air system equipment because a
Drain-All with a cycle counter is a
benchmarking instrument. Since the
Drain-All discharges the same amount of
liquid on every cycle, knowing the num-
ber of cycles over a specific period of
time under specific temperature and
humidity conditions provides the ability
to track liquid production.  This bench-
marking can be correlated to ongoing
changes in ambient temperature and
humidity conditions to identify variances
in liquid production indicating changes
which need investigation. Too few cycles
would mean not enough liquid is reach-
ing the Drain-All and should be investi-
gated. Too many cycles would mean too
much liquid is being made or too much
liquid from somewhere is reaching the
Drain-All and should be investigated.
Knowing the amount of liquid a system
produces is also essential for properly
sizing oil-water separators. 

FREQUENTLY ASKED QUESTIONS

Page 8

022802 Model 1700-IG

Summary of Contents for 870100

Page 1: ...tents 4 444 217 4 562 855 4 574 829 5 004 004 5 014 735 5 983 919 Model 1700TM TM Model 1700 TM Part Number 870100 Max Liquid Temp ºF ºC 170 76 7 Max Liquid Pressure PSIG BARG 170 11 7 Control Air Min PSIG BARG 40 2 8 Control Air Max PSIG BARG 130 9 0 Ht cm 11 27 9 Width cm 9 1 4 23 5 Depth Inlet BV cm 10 1 2 26 7 Inlet Outlet NPT 1 2 Control Air NPT 1 4 Balance Line NPT 1 8 Max Capacity GPM l h 3...

Page 2: ...n follow the start up instructions for adjusting the opening of the balance line needle valve There will be very little air loss to atmosphere NO MANIFOLDS There cannot be multiple system drains through a manifold to one Model 1700TM This will not work because all system drains will not be of the same pressure Therefore the liquid from the higher pressure drain lines will bypass the Model 1700TM a...

Page 3: ...he Model 1700TM must be below the bottom of the vessel being drained 7 Once properly installed no further adjustments to the Model 1700TM are nec essary The Model 1700TM is fully auto matic discharging on demand as needed when liquid accumulates TROUBLESHOOTING 1 Water does not enter A Balance line isolation shutoff valve is closed which does not allow liquid to enter the Model 1700TM Solution Adj...

Page 4: ...Page 4 MODEL 1700TM DIMENSIONAL PRINT 022802 Model 1700 IG ...

Page 5: ... valve starting the discharge of accumulated liquid When the correct amount of liquid has been discharged leaving a liquid seal in the reservoir the float has been lowered to a point where the float magnet is below the center tube magnet In this position the float magnet repels the center tube magnet back upward against the valve stem orifice which seals off the control air flow to the actuating c...

Page 6: ...Page 6 MODEL 1700TM COMPONENT PARTS DRAWING 022802 Model 1700 IG ...

Page 7: ...ID x 0 069 T Viton Brown 1 14 200170 Center Tube 1 150 Dia x 4 500 L O ring Seal 6061 T6 Aluminum 1 15 302270 Hex Bolt 1 2 13 x 10 L Zinc Plated Steel 4 16 300314 Pneumatic Cylinder 2 Dia 40 130 PSI Stainless Steel Body and Rod Aluminum Ends 1 17 100480 Float Polyurethane Bullet Shaped 1 18 302200 Sleeve O ring 5 519 ID x 0 137 T Viton Brown 2 19 100300 Sleeve 6 ID x 7 L x 125 T Epoxy Fiberglass T...

Page 8: ...e control air line be hooked together via a tee connection No Do not do this Each of these air lines has its own specific purpose and should never be tied together The con trol air should be the cleanest driest air available since it supplies air to the con trol circuit to operate the pneumatic actu ating cylinder which functions best and lasts longer if clean dry air is used The balance line allo...

Page 9: ...ion With the addition of a Drain All cycle counter on the Drain All unit it is easy to track how much liquid is produced over any period of time This is particularly important for benchmarking system equipment performance and per forming trend analysis For example it is essential to know the quantity of liquid produced by a compressed air system to properly size oil water separators The counter co...

Page 10: ...ups The Model 1700TM center fore ground in the photo above is Drain All Inc s flagship product used in facilities around the world to remove liquid from compressed air system applications In addition to the Model 1700TM there are other Product Groups that can include different models for specific require ments There are also situations where specific applications require the use of compo nents mat...

Page 11: ...at Drain All Inc s election and cost to the repair or replacement of the defective part that does not comply with any applicable warran ty and shall in no event exceed the original purchase price of the unit Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limi tation may not apply to purchaser All claims under this warranty should be made by...

Page 12: ...rst four applications above the balance line is connected back to the vessel that is producing the condensate The pres sure on the incoming condensate to the trap and the pressure in the balance line are the same and the trap is filling by gravity For this method the top of the trap must be below the bottom of the vessel being drained Method 2 Connect the balance line port to the head er pipe leav...

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