Drain-All 870100 Installation Manual Download Page 5

PRODUCT TECHNOLOGY

HOW IT WORKS

Page 5

FIGURE 1: START OF CYCLE

The float (1) with a magnet molded in (2)
is sitting on the base and is at the lowest
level. The float magnet exerts a magnetic
force repelling the center tube magnet (3)
upward, holding it seated against an ori-
fice in the lower end of the valve stem
(4). This retains the control air coming in
through the control air filter (5) in the
center tube (6).  The control air circuit
including the center tube magnet and
valve stem are isolated from the liquid
held in the reservoir (7). The air cylinder
(8) is in the home position and the dis-
charge ball valve (9) is closed.

There is always a residual amount of liq-
uid (10) left in the bottom of the reservoir
after each discharge cycle. The Model
1700

TM 

stops discharging before all accu-

mulated liquid is removed providing a
liquid seal that conserves expensive com-
pressed air. Liquid (11) flows through the
inlet port (12) and into the reservoir to
start the fill cycle. Liquid continues to fill
the reservoir until the float has displaced
enough liquid to become buoyant and the
float pops upward to the upper position
shown in Figure 2.

FIGURE 2: START OF DISCHARGE

The liquid flows in and raises the float to
its highest position as shown. The float
magnet is raised up past the center tube
magnet and repels the center tube magnet
downward opening the orifice in the
valve stem. This allows the control air
held in the center tube to flow through the
control air circuit to the actuating cylin-
der. The actuating cylinder extends and
opens the ball valve starting the discharge
of accumulated liquid. 

When the correct amount of liquid has
been discharged, leaving a liquid seal in
the reservoir, the float has been lowered
to a point where the float magnet is below
the center tube magnet.  In this position,
the float magnet repels the center tube
magnet back upward against the valve
stem orifice, which seals off the control
air flow to the actuating cylinder. The
cylinder has a spring which then returns
the cylinder to its home position, closing
the discharge ball valve. The discharge is
stopped as shown in Figure 1 and the fill
cycle repeats. 

THE BALANCE LINE PORT

The balance line port is a hole through
the head of the Model 1700

TM

that goes

into the reservoir.  This port allows the air
trapped in the top of the reservoir to
move out of the reservoir to allow liquid
to enter the reservoir through the inlet
port. If there were no balance line port, as
liquid entered the reservoir under pres-
sure, the air trapped in the top of the
reservoir would be compressed until it
was the same pressure as the liquid com-
ing in and the unit would stop filling.

There are three methods of connecting to
the balance line port. The most effective
is to connect it back to the vessel being
drained as shown in the illustrations
above. In this configuration, the reservoir
is at the same pressure as the vessel being
drained and the liquid is filling by gravi-
ty. In this case, the top of the Model
1700

TM 

must be lower than the bottom of

the vessel being drained. The balance line
can also be attached to a header pipe
leaving the vessel being drained or vent-
ed to atmosphere using a needle valve.
Venting to atmosphere uses very little air
if the needle valve is adjusted properly.

022802 Model 1700-IG

Summary of Contents for 870100

Page 1: ...tents 4 444 217 4 562 855 4 574 829 5 004 004 5 014 735 5 983 919 Model 1700TM TM Model 1700 TM Part Number 870100 Max Liquid Temp ºF ºC 170 76 7 Max Liquid Pressure PSIG BARG 170 11 7 Control Air Min PSIG BARG 40 2 8 Control Air Max PSIG BARG 130 9 0 Ht cm 11 27 9 Width cm 9 1 4 23 5 Depth Inlet BV cm 10 1 2 26 7 Inlet Outlet NPT 1 2 Control Air NPT 1 4 Balance Line NPT 1 8 Max Capacity GPM l h 3...

Page 2: ...n follow the start up instructions for adjusting the opening of the balance line needle valve There will be very little air loss to atmosphere NO MANIFOLDS There cannot be multiple system drains through a manifold to one Model 1700TM This will not work because all system drains will not be of the same pressure Therefore the liquid from the higher pressure drain lines will bypass the Model 1700TM a...

Page 3: ...he Model 1700TM must be below the bottom of the vessel being drained 7 Once properly installed no further adjustments to the Model 1700TM are nec essary The Model 1700TM is fully auto matic discharging on demand as needed when liquid accumulates TROUBLESHOOTING 1 Water does not enter A Balance line isolation shutoff valve is closed which does not allow liquid to enter the Model 1700TM Solution Adj...

Page 4: ...Page 4 MODEL 1700TM DIMENSIONAL PRINT 022802 Model 1700 IG ...

Page 5: ... valve starting the discharge of accumulated liquid When the correct amount of liquid has been discharged leaving a liquid seal in the reservoir the float has been lowered to a point where the float magnet is below the center tube magnet In this position the float magnet repels the center tube magnet back upward against the valve stem orifice which seals off the control air flow to the actuating c...

Page 6: ...Page 6 MODEL 1700TM COMPONENT PARTS DRAWING 022802 Model 1700 IG ...

Page 7: ...ID x 0 069 T Viton Brown 1 14 200170 Center Tube 1 150 Dia x 4 500 L O ring Seal 6061 T6 Aluminum 1 15 302270 Hex Bolt 1 2 13 x 10 L Zinc Plated Steel 4 16 300314 Pneumatic Cylinder 2 Dia 40 130 PSI Stainless Steel Body and Rod Aluminum Ends 1 17 100480 Float Polyurethane Bullet Shaped 1 18 302200 Sleeve O ring 5 519 ID x 0 137 T Viton Brown 2 19 100300 Sleeve 6 ID x 7 L x 125 T Epoxy Fiberglass T...

Page 8: ...e control air line be hooked together via a tee connection No Do not do this Each of these air lines has its own specific purpose and should never be tied together The con trol air should be the cleanest driest air available since it supplies air to the con trol circuit to operate the pneumatic actu ating cylinder which functions best and lasts longer if clean dry air is used The balance line allo...

Page 9: ...ion With the addition of a Drain All cycle counter on the Drain All unit it is easy to track how much liquid is produced over any period of time This is particularly important for benchmarking system equipment performance and per forming trend analysis For example it is essential to know the quantity of liquid produced by a compressed air system to properly size oil water separators The counter co...

Page 10: ...ups The Model 1700TM center fore ground in the photo above is Drain All Inc s flagship product used in facilities around the world to remove liquid from compressed air system applications In addition to the Model 1700TM there are other Product Groups that can include different models for specific require ments There are also situations where specific applications require the use of compo nents mat...

Page 11: ...at Drain All Inc s election and cost to the repair or replacement of the defective part that does not comply with any applicable warran ty and shall in no event exceed the original purchase price of the unit Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limi tation may not apply to purchaser All claims under this warranty should be made by...

Page 12: ...rst four applications above the balance line is connected back to the vessel that is producing the condensate The pres sure on the incoming condensate to the trap and the pressure in the balance line are the same and the trap is filling by gravity For this method the top of the trap must be below the bottom of the vessel being drained Method 2 Connect the balance line port to the head er pipe leav...

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