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40 Installation 

(for qualified installers only)

 

© Travis Industries 

4140514 

100-01374 

 

Fireback Installation 

 

Fireplace must not be operated without the firebacks in place. 

 

The directions below show installation of metal firebacks.  If using ceramic firebacks, follow the 
directions included with the firebacks (the rear fireback clips are removed and discarded).

 

Access the firebox. 

Remove the two rear fireback clips from the firebox ceiling (1/4” nutdriver).  The clips are located along the 
upper rear edge of the firebox. 

   

 

Install the rear fireback. 

 

Hold the fireback at an angle while installing to allow it to pass through the firebox opening. 

   

 

Replace the rear fireback clips to secure the rear fireback in place. 

 

 

The fireback clip has a 

keyhole slot.  It can be 

removed by loosening 

the screw and sliding 

the clip out.

Summary of Contents for 3615 HO GSR2

Page 1: ...U SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s i...

Page 2: ...stallation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional informatio...

Page 3: ...e to the Baseplate 19 Vent Requirements 20 Vent Clearances 20 Vent Firestop 20 Altitude Considerations 20 Approved Vent 20 Vent Installation 20 Vertical Pipe Shield 21 Minimum Vent Pipe Shield Used fo...

Page 4: ...ect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Contact your local building officials to obtain a...

Page 5: ...dren and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition Do not touch the hot surfaces of the heater Educate all children o...

Page 6: ...eating Capacity in square meters Up to 157 Up to 157 Maximum Input Per Hour MJ H 34 82 34 82 Heating capacity will vary with floor plan insulation and outside temperature Dimensions Left a gauche Fron...

Page 7: ...s 2 2 Kg of 1 4 Crushed Glass Firebacks 96100941 Stainless Steel 96100942 Black Enamel 96100943 Black Painted 96100944 Ledgestone Crushed Glass 94500580 Platinum 10 lbs 94500581 Bronze 10 lbs 94500582...

Page 8: ...earance to Side of Fireplace 5 8 16mm Do not place insulation in this space NOTE Drywall or other combustible may contact the side of the fireplace in front of the framing The material must not protru...

Page 9: ...e Mantel must fall within shaded portion of the chart above 42 1067mm with 8 203mm mantel depth See chart above if using a larger mantel b Mantel Depth Minimum 8 203mm NOTE The minimum mantel depth is...

Page 10: ...1067mm with 8 203mm recess depth See chart above if using a larger recess b Fireplace Recess Depth plus Mantel Depth Minimum 8 203mm c Fireplace Recess Width 45 5 1156mm NOTE The minimum recess plus m...

Page 11: ...nimum recess depth is 8 This allows heat to travel forward and dissipate EXAMPLES If you have a TV that is greater than 6 deep including the 1 gap behind you will need to alter the fireplace recess de...

Page 12: ...ndustries 4140514 100 01374 Minimum Framing Dimensions The fireplace enclosure must be a minimum 54 1372mm tall do not build into the fireplace enclosure 40 3 4 1036mm 17 432mm Flush Install 16 1 2 42...

Page 13: ...g Measured corner to corner the fireplace should be square Use shims to insure the fireplace is square Bend the three nailing brackets out each side NOTE if you can not use the front nailing brackets...

Page 14: ...e Bend the side nailing brackets as shown below NOTE if you can not use the front nailing brackets an additional bracket is supplied on the side that allows the fireplace to be secured to the floor be...

Page 15: ...5 Travis Industries 4140514 100 01374 Corner Installations A typical 45 installation uses the framing dimensions shown in the illustration below NOTE all clearances still apply 52 1 8 Min 1324mm Minim...

Page 16: ...g the Front Panel The front cover may be removed to access the components This is required when relocating the electrical or gas inlet location To remove the front cover a Remove the center nut b Loos...

Page 17: ...as line joints and the gas control valve prior to and after starting the fireplace This unit has been listed using the included internal gas shutoff valve Fuel This fireplace is designed either for na...

Page 18: ...nd table below to determine gas line location a b Left Side Gas Line Location Stock 4 102mm 3 25 83mm Baseplate Gas Line Location 7 75 197mm 16 407mm Relocating the Gas Line to the Baseplate 1 Disconn...

Page 19: ...through the junction box cover plate and attach to the hookup wires pictured below Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous...

Page 20: ...an air shutter adjustment Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adj...

Page 21: ...Installation for qualified installers only 21 Travis Industries 4140514 100 01374 Vertical Pipe Shield The vertical pipe shield must be bent to a vertical position after the fireplace is in position...

Page 22: ...n running minimum vent configurations see page 27 The shield is shipped with the fireplace loose and must be installed as shown below Secure the pipe shield to the firestop mouting holes are slotted t...

Page 23: ...y 23 Travis Industries 4140514 100 01374 Minimum Vent Pipe Shield Attaching the Side Shields Side Shields Attach the side shields to the pipe shield as shown below Side View Back View Secure both side...

Page 24: ...ect vent restrictor positions Exhaust Restrictor NOTE Certain vent configurations call for exhaust restrictor removal position 0 If this is the case remove the exhaust restrictor and replace the attac...

Page 25: ...the directions below to change the intake restrictor to position 2 or 3 Position 1 stock open Position 2 Loosen the three screws shown to the right 1 4 nutdriver Then slide the restrictor down and re...

Page 26: ...ser is located inside the inner flue assembly accessed by removing the exhaust restrictor Remove the diffuser 1 4 Nutdriver Secure the flattened diffuser plate with the screws removed earlier Bend the...

Page 27: ...positions One 45 elbow may be used on the horizontal run A maximum of 18 of vertical vent may be placed on top of the fireplace The fireplace enclosure may need to be raised to accommodate the added r...

Page 28: ...feet 4 5m 20 feet 6m 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 25 feet 7...

Page 29: ...0 feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 25 feet 7 5m 30 feet 9m 35 feet...

Page 30: ...f two sides beneath the floor NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier G Minimum 48 1219mm clearance from any adjacent building H Minimum 84...

Page 31: ...e must be raised so the base of the unit is above the carpet surface or flooring material WARNING A non combustible hearth is not required However if the heater is installed next to the floor we recom...

Page 32: ...ous adherent to attach the facing NOTE Screws may be used to secure cement board or tile backer to the fireplace Do not penetrate the fireplace more than 1 2 13mm Adhesive When securing the non combus...

Page 33: ...low Typical installations use 12 305mm or greater of non combustible facing around the perimeter of the glass opening Do not install facing over the ledge to the glass opening WARNING Do not use adhes...

Page 34: ...ure tile board or other non combustible to the front of the fireplace make sure to avoid the area shown below Make sure screws penetrate no more than 13mm into the fireplace Do not drill screws into t...

Page 35: ...mantel columns legs that protrude more than 19mm from the front of the fireplace require a 3 77mm clearance to the side of the fireplace Combustible mantel columns legs that protrude 19mm or less fro...

Page 36: ...below Install the four AA batteries into the battery box NOTE the heat shield must be in place whenever the fireplace is in operation The AA batteries act as a power backup in case the household AC p...

Page 37: ...t your Travis dealer for a remedy 12 Give this manual to the home owner for future reference and fully explain operation of this heater For comprehensive operating and maintenance instructions refer t...

Page 38: ...glass Warning Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person GLASS FRAME TOOL The glass frame...

Page 39: ...n place 1 4 nutdriver magnetic driver recommended Then pivot the screen down slightly until the clips on the bottom disengage from the glass frame 3 Use the glass tool to unlatch the glass frame Remov...

Page 40: ...rear fireback clips are removed and discarded 1 Access the firebox 2 Remove the two rear fireback clips from the firebox ceiling 1 4 nutdriver The clips are located along the upper rear edge of the f...

Page 41: ...They are located at the outward edges of the firebox near the glass opening 6 Install the right side fireback Place the fireback in position and replace the fireback clip to secure the right fireback...

Page 42: ...ss tray following the directions below Quantity of Crushed Glass No Logs stock Driftwood Log Set NOTE Install logs first 5 lbs 2 2 Kg 4 5 lbs 2 Kg Before installing the crushed glass make sure the pil...

Page 43: ...causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operat...

Page 44: ...r It is held in place with 6 screws 1 4 nutdriver 4 Remove the burner support as shown below It is held in place with 10 screws 1 4 nutdriver 5 Remove and discard the NG stock manifold cover and orifi...

Page 45: ...tightening the pilot hood until it is snug do not over tighten 1 2 Wrench Use a 9 16 wrench to secure the manifold while removing the orifice with a 1 2 wrench Screw the LP orifice until orifice prot...

Page 46: ...S CORRECTLY ORIENTED Secure using the screws included with the motor tighten to 25 Lb inches Leak test this area after installation to verify proper installation 9 Replace the burner Push the burner t...

Page 47: ...Jumper Purple Grey Pilot Sensor Spark Rod Battery Box Manual On Off Accent Light s 3 Amp Fuse Optional Blower s 3 Amp Fuse Appliance Ground Accessory Power Appliance Ground Green Orange Yellow Green...

Page 48: ...ted to this fireplace top right and left of the fireplace Follow the directions below to prepare the power heat duct connection for each power heat duct used Follow the directions included with the po...

Page 49: ...100 01353 3 Remove the 2 screws on the inner cover plate and remove the cover 4 Loosen the single screw on the convection cover plate two turns 5 Rotate the convection cover plate 180 this allows heat...

Page 50: ...tion 17 Gas Line Location 18 Gas Line Requirements 17 Glass Frame Removal and Installation 38 Hearth Requirements 31 Heating Specifications 6 Installation Options 6 Intake Restrictor 25 LP Conversion...

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