background image

24     

 

   

DR

® 

PILOT 2 Cycle Tiller/Cultivator

 

 

Parts List - Engine Assembly 

NOTE

:

 

Part numbers listed are available through DR Power Equipment.

 

Ref# Part#  Description 

 

1  26377 

Air Filter Cover 

2  39931 

Kit Air Filter  Assembly 

3  26177 Rocker 

Switch 

4  26180 

Foam Element Air Filter Block 

5  39932 

Air Filter Reinforcement Frame 

6  39933 

Bolt M5 X 52 With Washer 

7  26179 

Air Filter Base Assembly 

8  39934 

Carburetor 43cc No Tamp 

9  39935 

Kit  Carburetor Replacement 

10 39936 

Carburetor O-Ring 

11  26176 

Carburetor Primer Bulb 

12 38003 

Carburetor Gasket 

13  39937 

Bolt M5 X 28 With Washer 

14 39938 

Kit Intake Manifold 

15 36916 

Windpipe Intake 

16 39939 

Gasket Intake 

17 39940 

Bolt M5 X 20 Hex Head With Washer 

18 39941 

Engine Shroud Red 

19  39942 

Bolt M5 X 16 Button Head With Washer 

20 39943 

Engine Shroud Cap End Black 

21  39944 

Bolt M5 X 20 Button Head With Washer 

22 39945 

Ignition Coil 

23 39946 

Spark Plug L7rtc Torch 

24 26726 

Kit Gas Tank 

25  39947 

Bolt M5 X 20 With Washer 

26 39948 

Recoil Handle 

Ref# Part#  Description 

 

 

27 26170 

Recoil Assembly 

28 39949 

Recoil Spacer Plate 

29 31431 

Recoil Clutch Cup 

30 33841 

Stud M6 X 62 

31 39950 

Gasket Muffler Heat Shield 

32  26139 

Bolt M5 X 12 With Washer 

33  39951 

Bolt M5 X 12 Socket Head With Washer 

34 39952 

Nut M6 X 1 Hex Flange 

35 39953 

Kit Muffler Straight Ejection Dps30 

36 39954 

Spacer M5 X 4 Nylon 

37  31673 

Kit Fuel Line Two Hole Grommet 

38 26178 

Fuel Filter 

39 26049 

Gas Cap Two Way Self Venting 

40 39925 

Bolt M6 X 18 Hex Flange 

41 26376 

Gas Tank Shroud Black 

42 39955 

Bolt M6 X 10 Hex Flange 

43 39956 

Spacer M5 X 5 

44 39957 

Key Woodruff 3 X 5 X 12 

45 39958 

Kit Flywheel 

46 39959 

Nut M8 X 1.25 Hex Flange 

47 39960 

Dowel Pin 5 X 12 

48  39961 

Washer 15.8 X 8.4 X 1.6 

49 39962 

Kit Clutch 

50 39963 

Wave Washer 10 X 15 X 0.25 

51 39964 

Bolt M8 X 25 Shoulder 10 

52 39965 

Flywheel Shroud 

53 39966 

Kit Carburetor Repair 

 

Summary of Contents for PILOT 2

Page 1: ...phone 1 800 DR OWNER 376 9637 Fax 1 802 877 1213 Website www DRpower com Read and understand this manual and all instructions before operating the DR PILOT 2 Cycle Tiller Cultivator DR PILOT 2 Cycle...

Page 2: ...se let us know of any questions you may have We want to answer them as quickly as possible When you do call please have your order number or serial number handy For technical assistance please visit o...

Page 3: ...perating the DR PILOT 2 Cycle Tiller Cultivator Only allow responsible individuals who have a thorough understanding of these instructions to operate the Tiller Cultivator Never allow children to oper...

Page 4: ...poisonous gas Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat open flame and out of the reach of children Mix the oil and gasoline out...

Page 5: ...minutes for the DR PILOT 2 Cycle Tiller Cultivator Engine to cool disconnect the Spark Plug wire and then inspect the machine for clogging damaged Tines or loose Engine mounting bolts Clear any obstr...

Page 6: ...one of our Technical Support Representatives will be happy to help you DR PILOT 2 Cycle Tiller Cultivator Specification Sheet Engine 2 Cycle 43cc Manual Start Fuel Tank Capacity 36 ounces Fuel Type Mi...

Page 7: ...tly different from your machine Figure 1 Throttle Control Lever 43cc 2 Cycle Engine Manual Recoil Start Handle Tool Less Reversible and Replaceable Tines Gas Cap Primer Bulb Choke Lever rear of Air Fi...

Page 8: ...rton and set the machine upright with the Tines and Wheels on a level surface 2 Remove the Hardware Bag from the Shipping Carton 3 Remove any packing material from the machine and cut the Ties holding...

Page 9: ...ver tighten the T Handle Nuts 6 The Drag Stake shipped with its pointed end facing upwards Remove the Lock Pin turn the Drag Stake around and direct the point in the downward position facing towards t...

Page 10: ...owly to vent and add the remainder of the fuel you are mixing 5 Wipe up any spilled fuel or oil Filling the Engine Fuel Tank Always fill the Fuel Tank outdoors or in a well ventilated area away from s...

Page 11: ...ctions to avoid injury 3 Standing between the Handlebars squeeze the Throttle Lever with your right hand and push down on the Handlebar lifting the Tines off the ground Figure 4 Grasp the Recoil Start...

Page 12: ...the Engine is idling if they do contact us at www DRpower com for instructions Use the DR PILOT 2 Cycle Tiller Cultivator without placing excessive body weight on the machine The unit operates most ef...

Page 13: ...ne of the three 3 holes in the Vertical Guide 2 Slide the Wheel Set up or down to the desired position and then release the Locking Sleeve until it locks into one 1 of the three 3 Holes in the Vertica...

Page 14: ...uencies under extremely dirty or dusty conditions Procedure Before Each Use Every 8 20 Hours Every 35 Hours Check the Engine Fuel Level Clean the Tines and Hood After each use Check the general condit...

Page 15: ...e original foam Element by washing it in liquid detergent and warm water to remove dirt and debris Press the Filter Element when washing DO NOT TWIST 5 Rinse the Filter Element in warm water to remove...

Page 16: ...d then slide the C Tine onto the right Tine Shaft 2 Locate the outside Tines they are stamped A and D Slide the outside A Tine onto the Left Tine Shaft and then slide the D Tine onto the right Tine Sh...

Page 17: ...the Plug and pull the Recoil Starter Rope until you feel strong resistance This will coat the Piston and seat the Valves to prevent moisture buildup Clean or replace the Engine Air Filter Element See...

Page 18: ...Fuel Tank The fuel may be old change it if necessary Use a fuel stabilizer if you keep fuel longer than one month Check the Throttle and Choke settings See page 11 The Spark Plug may be dirty or crack...

Page 19: ...y be faulty visit our website at www DRpower com for assistance The Tines turn when the Engine is idling Engine idle speed is too high visit our website at www DRpower com for assistance Broken Tine D...

Page 20: ...ipment Ref Part Description 1 26161 Bolt 10 24 X 1 1 4 Phillips 2 39902 Handlebar Upper Right 3 25196 Throttle Cable 4 39903 Rubber Pad 5 39904 Trigger Assembly Short Throw 6 26144 Handlebar Grip 7 39...

Page 21: ...CONTACT US AT www DRpower com 21 Schematic Diagram Handlebar Assembly...

Page 22: ...Mount 9 39912 Bolt M6 X 1 0 X 25 Hex Flange 10 39913 Tine Shaft Bushing Steel 11 39914 Tine Shaft Shim 12 39915 Gear And Tine Shaft Assy 13 39916 Bushing Spacer 14 39917 Drive Shaft Bushing Bronze 15...

Page 23: ...CONTACT US AT www DRpower com 23 Schematic Diagram Transmission Assembly...

Page 24: ...ton Head With Washer 22 39945 Ignition Coil 23 39946 Spark Plug L7rtc Torch 24 26726 Kit Gas Tank 25 39947 Bolt M5 X 20 With Washer 26 39948 Recoil Handle Ref Part Description 27 26170 Recoil Assembly...

Page 25: ...CONTACT US AT www DRpower com 25 Schematic Diagram Engine Assembly...

Page 26: ...968 Wheel 180 X 38 mm Diamond Tread Grey Hub 13 26131 Guide Wheel Tube 14 39969 Handlebar Lower 15 26125 Nut M10 X 1 5 Center Lock Hex 16 26130 Wheel Tube 17 39970 Pin Lock 8mm X 40mm Ref Part Descrip...

Page 27: ...CONTACT US AT www DRpower com 27 NOTES...

Page 28: ...Engine wait five 5 minutes to allow parts to cool and disconnect the Spark Plug wire keeping it away from the Spark Plug FUEL Fill the Fuel Tank with a fresh unleaded gasoline 2 cycle oil mixture See...

Reviews: