background image

 

16 

5.9 

Fault codes 

 

Fault code 

Fault description 

Troubleshooting 

F00, F01 

Power supply fault 

1. 

Bring box for repair 

F02 

Phase failure 

1. 

Check power supply for:                                     
- completeness of phases                                            
- load capacity of phases 

F03 

Open circuit on motor 

1. 

Check the motor connectors for dirt and 
damage 

2. 

Bring box for repair 

F04 

Overvoltage in DC link 

1. 

Check power supply 

F05 

Motor overcurrent 

1. 

Run the motor with less power 

F07 

Powerbox overheating 

1. 

Allow the Powerbox to cool, check the function 
of the fan, if necessary refit the water cooling 
circuit 

F51 

Motor overheating 

1. 

Run motor with less load or increase cooling 
water flow rate. 
Attention: Regular overheating in the motor 
shortens the service life! 

F09 

Speed sensor fault 

1. 

Check the motor connectors for dirt and 
damage 

2. 

Bring motor and box for repair 

F12 

Earth leakage 

1. 

Check the motor connectors for dirt and 
damage 

2. 

Bring motor for repair 

F13, F14 

Internal hardware fault 

1. 

Disconnect box from mains, bring box for 
repair if fault reoccurs 

F15 

Release fault 

1. 

Check emergency stop 

2. 

Check the motor connectors for dirt and 
damage 

F20 

Undervoltage 

1. 

Check power supply 

F21 

Overvoltage 

1. 

Check power supply 

F52 

Axis controller watchdog 

1. 

Disconnect the Powerbox from the mains for 
10 seconds 

F53 

Start protection 

1. 

Release handle switch on motor  

F62 

Safety coupling engaged 

1.      Restart motor 

F63 

Motor communication interrupted 

1. 

Check earth conductor 

2. 

Disconnect the Powerbox from the mains for 
10 seconds 

 
 

5.10  Automatic shut-off in the event of overload 

 

As already described under 5.4, the drive unit shuts off in the event of constant overload. The unit is reset 
by pressing the green button again. 

 
 
 
 
 
 
 

Summary of Contents for 102405

Page 1: ...PB RX SX 12 HF III Issued 05 2017 PB RX SX 12 Art no 102405 Subject to change Alle Rechte vorbehalten All rights reserved DR BENDER GmbH D 75382 Althengstett Tel 07051 9291 0 Fax 07051 9291 91 We are...

Page 2: ...2...

Page 3: ...w Voltage Directive 2006 95 EC The following harmonised standards have been used for assessment of the appliance EN 50144 1 EN 50144 2 1 EN 55014 1 EN 61000 3 2 EN 61000 3 3 EN 55014 2 EN 61029 1 Auth...

Page 4: ...0 4 3 Operating temperatures 10 5 0 Commissioning 11 5 1 Setting up 11 5 2 Mains connection 11 5 3 Powerbox water connection 11 5 4 Operating the Powerbox 12 5 5 Reversing the rotation of the motor 13...

Page 5: ...ich may endanger your health or the functionality of the unit if they are not followed The warranty shall become null and void if you cause defects to the unit by non compliance with these instruction...

Page 6: ...y signs on the machine Wear safety shoes Wear gloves Wear a safety helmet Wear protective goggles Wear ear protection Wear a breathing mask Pull the power plug before work on the device Read the instr...

Page 7: ...onnection 400 V 802267 Emergency stop button Speed control Mains connection 230 V 802343 Overload indicator LEDs Start button Stop button Water cooling Connection Motor Water cooling Air cooling Opera...

Page 8: ...come up against steel reinforcements and thus can be optimised according to the progress of the work Here you can run the unit at much higher cutting speeds Attention depends on the tool and in doing...

Page 9: ...C electromagnetic interference and interference resistance The allowed electromagnetic fields are still emitted Electromagnetic fields may interfere with the operation of critical electronic devices e...

Page 10: ...consumption 12 000 W Frequency 50 60 Hz Degree of protection IP 67 Cooling medium Air Water Weight 16 5 kg 4 3 Operating temperatures If the system is cooled by water the Powerbox attains the cooling...

Page 11: ...6 h Only use extension cables with earth conductors and of sufficient diameter If the diameter is too small this may lead to excessive power loss and to overheating of the motor and cable An extension...

Page 12: ...motor from accidentally restarting Green LED Green LED flashes standby Green LED lit machine on Switch the Powerbox to operating mode with the green start button on the Powerbox Green LED Green LED O...

Page 13: ...ime press the green start button for approx two seconds until all LEDs are lit on the Powerbox control panel Release the green and the red button again The rotation of the motor has been reversed Foll...

Page 14: ...14 5 7 Powerbox operating concept Power on Standby green 500 ms Box on ready green LED on Red button on box Motor connected Green button on box...

Page 15: ...15 5 8 Powerbox fault processing Wait for fault Shut off drive and stop control unit Red LED flashes Wait for green button on Powerbox or automatic reset Clear fault Jump to standby...

Page 16: ...he motor connectors for dirt and damage 2 Bring motor and box for repair F12 Earth leakage 1 Check the motor connectors for dirt and damage 2 Bring motor for repair F13 F14 Internal hardware fault 1 D...

Page 17: ...reason This prevents the unit from suddenly starting when unattended Do not use the unit when a part of the housing is missing or defective there is damage to switches lines or plug connections daily...

Page 18: ...ches the lines or the plug sockets Clean the units after completion of the work Check that no water gets into the units during cleaning Drain the cooling water after using the machine To do so hold th...

Page 19: ...products must be regularly maintained and cleaned according to the instructions in the user manual The warranty shall become null and void in the event of an intervention by third parties opening the...

Page 20: ...20 10 0 Spare parts lists 10 1 Powerbox PB RX SX 12...

Page 21: ...802467 PCB board 1 69 802316 Seal 1 18 802371 Plug connector 2 70 401712 Bushing 2 19 802742 PCB board 2 71 401713 Pin 2 20 401901 Insulation 1 72 802682 Panel plug 1 21 401900 Insulation 1 73 801147...

Reviews: