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11 

5.0 

Commissioning 

 

5.1 

Setting up 

 

Set  up  the  Powerbox  at  a  distance  suitable  for  your  work  on  a  level  surface,  so  that  you  can  work 
comfortably without the risk of tripping over the Powerbox. 

 

5.2 

Mains connection 

 

Attention

 

 

Check whether the mains voltage matches the voltage given on the information 
plate. 

 

 

Remove the protective covers on the plug sockets. These protective 
covers  are  designed  to  protect  the  socket  against  the  ingress  of 
water  when  the  plug  is  not  connected.  This  significantly  increases 
the service life of the high-quality cable sockets.  
First  connect  the  electrical  connection  cable  to  the  flange  socket 
found on the front of the Powerbox. Check that the connection cable 
is  properly  connected.  Only  this  will  give  you  the  required  IP  67 
protection.  The  connection  cable  used  (400  V  3~  or  230  V  1~) 
determines  whether  the  Beluga  drive  unit  operates  at  230  V,  1~, 
4,000W or at 400 V, 3~, 8,000 W.  Connect the Powerbox PB RX / 
SX  12  to  the  mains  via  an  upstream,  all-current-sensitive  residual 
current circuit breaker or safety transformer and coded CEE plug 6 
h. 
Only  use  extension  cables  with  earth  conductors  and  of  sufficient 
diameter.  If  the  diameter  is  too  small,  this  may  lead  to  excessive 
power loss and to overheating of the motor and cable. An extension 
cable must be protected by an overload switch. Recommended wire 
diameters: 

 
 

Rated current = 15 / 20 A 

Cable length 

7.5 

15 

25 

30 

45 

60 

Wire diameter: 

mm

2

 

 

5.3 

Powerbox water connection  

 

The Powerbox can be operated air-cooled as well as water-cooled. The air connection normally suffices for 
the 8 kW drive units. The water must first flow through the Powerbox, then through the drive unit and only 
then  to  the  saw  blade  or  the  drill  bit.  Therefore,  connect  the  water  supply  to  the  water  line  (with  tap) 
provided  on  the  Powerbox.  The  water  outlet  of  the  Powerbox  is  connected  to  the  water  inlet  of  the  drive 
unit.  
Attention:  If  possible  do  not  exceed  maximum  water  pressure  of  3 
bar  
During operation, always supply sufficient cold cooling water (cooling 
water  should  not  exceed  30  °C).  The  machine  must  be  operated 
during  full  load  operation  with  at  least  1/2  litre  of  water  per  minute. 
Only  use  clean  tap  water,  no  contaminated  or  waste  water,  since 
otherwise  the  heat  transfer  to  the  cooling  surfaces  is  no  longer 
guaranteed and the motor may suffer irreparable damage. 
 

Summary of Contents for 102405

Page 1: ...PB RX SX 12 HF III Issued 05 2017 PB RX SX 12 Art no 102405 Subject to change Alle Rechte vorbehalten All rights reserved DR BENDER GmbH D 75382 Althengstett Tel 07051 9291 0 Fax 07051 9291 91 We are...

Page 2: ...2...

Page 3: ...w Voltage Directive 2006 95 EC The following harmonised standards have been used for assessment of the appliance EN 50144 1 EN 50144 2 1 EN 55014 1 EN 61000 3 2 EN 61000 3 3 EN 55014 2 EN 61029 1 Auth...

Page 4: ...0 4 3 Operating temperatures 10 5 0 Commissioning 11 5 1 Setting up 11 5 2 Mains connection 11 5 3 Powerbox water connection 11 5 4 Operating the Powerbox 12 5 5 Reversing the rotation of the motor 13...

Page 5: ...ich may endanger your health or the functionality of the unit if they are not followed The warranty shall become null and void if you cause defects to the unit by non compliance with these instruction...

Page 6: ...y signs on the machine Wear safety shoes Wear gloves Wear a safety helmet Wear protective goggles Wear ear protection Wear a breathing mask Pull the power plug before work on the device Read the instr...

Page 7: ...onnection 400 V 802267 Emergency stop button Speed control Mains connection 230 V 802343 Overload indicator LEDs Start button Stop button Water cooling Connection Motor Water cooling Air cooling Opera...

Page 8: ...come up against steel reinforcements and thus can be optimised according to the progress of the work Here you can run the unit at much higher cutting speeds Attention depends on the tool and in doing...

Page 9: ...C electromagnetic interference and interference resistance The allowed electromagnetic fields are still emitted Electromagnetic fields may interfere with the operation of critical electronic devices e...

Page 10: ...consumption 12 000 W Frequency 50 60 Hz Degree of protection IP 67 Cooling medium Air Water Weight 16 5 kg 4 3 Operating temperatures If the system is cooled by water the Powerbox attains the cooling...

Page 11: ...6 h Only use extension cables with earth conductors and of sufficient diameter If the diameter is too small this may lead to excessive power loss and to overheating of the motor and cable An extension...

Page 12: ...motor from accidentally restarting Green LED Green LED flashes standby Green LED lit machine on Switch the Powerbox to operating mode with the green start button on the Powerbox Green LED Green LED O...

Page 13: ...ime press the green start button for approx two seconds until all LEDs are lit on the Powerbox control panel Release the green and the red button again The rotation of the motor has been reversed Foll...

Page 14: ...14 5 7 Powerbox operating concept Power on Standby green 500 ms Box on ready green LED on Red button on box Motor connected Green button on box...

Page 15: ...15 5 8 Powerbox fault processing Wait for fault Shut off drive and stop control unit Red LED flashes Wait for green button on Powerbox or automatic reset Clear fault Jump to standby...

Page 16: ...he motor connectors for dirt and damage 2 Bring motor and box for repair F12 Earth leakage 1 Check the motor connectors for dirt and damage 2 Bring motor for repair F13 F14 Internal hardware fault 1 D...

Page 17: ...reason This prevents the unit from suddenly starting when unattended Do not use the unit when a part of the housing is missing or defective there is damage to switches lines or plug connections daily...

Page 18: ...ches the lines or the plug sockets Clean the units after completion of the work Check that no water gets into the units during cleaning Drain the cooling water after using the machine To do so hold th...

Page 19: ...products must be regularly maintained and cleaned according to the instructions in the user manual The warranty shall become null and void in the event of an intervention by third parties opening the...

Page 20: ...20 10 0 Spare parts lists 10 1 Powerbox PB RX SX 12...

Page 21: ...802467 PCB board 1 69 802316 Seal 1 18 802371 Plug connector 2 70 401712 Bushing 2 19 802742 PCB board 2 71 401713 Pin 2 20 401901 Insulation 1 72 802682 Panel plug 1 21 401900 Insulation 1 73 801147...

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