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USER MANUAL

W

Gen

3600

Portable Generator

3600 Running Watts

4650 Peak Watts

W

Gen

3600

v

Portable Generator

3600 Running Watts

4650 Peak Watts

W

Gen

2000

Portable Generator

2000 Running Watts

2500 Peak Watts

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Summary of Contents for WGen2000

Page 1: ...MANUAL WGen3600 Portable Generator 3600 Running Watts 4650 Peak Watts WGen3600v Portable Generator 3600 Running Watts 4650 Peak Watts WGen2000 Portable Generator 2000 Running Watts 2500 Peak Watts FOR MODELS ...

Page 2: ...erly follow all instructions and precautions can cause you and others to be seriously hurt or killed California Proposition 65 Warning The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm California Proposition 65 Warning Certain components in this product and its related accessories contain chemicals know...

Page 3: ...RATOR INFORMATION First Name ________________________________________ Model Number ______________________________________ Last Name ________________________________________ Serial Number _______________________________________ Street Address ____________________________________ Date Purchased _____________________________________ Street Address ____________________________________ Purchased From _...

Page 4: ...ng Gasoline to the Fuel Tank 16 Starting the Generator 17 Manually Starting the Generator 17 Stopping the Generator 18 Normal Operation 18 During an Emergency 18 MAINTENANCE 19 Maintenance Schedule 19 Engine Oil Maintenance 20 Engine Oil Specification 20 Checking Engine Oil 20 Adding Engine Oil 20 Changing Engine Oil 21 Air Filter Maintenance 21 Cleaning the Air Filter 21 Spark Plug Maintenance 22...

Page 5: ...lerts symbol DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which can cause damage to the generator personal propert...

Page 6: ... Never remove the fuel cap with the engine running Never refuel the generator while the engine is running Always turn engine off and allow the generator to cool before refueling Only fill fuel tank with gasoline Keep sparks open flames or other form of ignition such as match cigarette static electric source away when refueling Never overfill the fuel tank Leave room for fuel to expand Overfilling ...

Page 7: ...mbus Ohio tats Unis MWE Investments LLC Columbus Ohio 43228 Etats Unis Part N0 Numéro de pièc e Designed in Columbus Ohio USA 4 2 5 5 Made in China Fabriqu é en Chine CSA Master Contract Number Numéro de contrat principa l de CSA MWE Investments LLC Columbus Ohio 43228 USA Con u à columbus Ohio tats Unis MWE Investments LLC Columbus Ohio 43228 Etats Unis Part N0 Numéro de pièc e Designed in Columb...

Page 8: ...8 Westinghouse Portable Power SAFETY SAFETY LABELS AND DECALS 8 9 7 10 8 9 268850 268850 Sample from WGen5500 6 7 6 Sample from WGen5500 10 5 WGen3600 WGen3600 ...

Page 9: ...manual 3 Remove the Wheel Kit Accessories WGen3600 only cardboard box 4 Carefully cut two sides of the carton to remove the generator WHAT COMES IN THE BOX Manual Quick Start Guide Maintenance Schedule 0 6 Liter Bottle of SAE 10W30 Oil 1 Spark Plug Socket Wrench 1 Wheel Kit Accessories Box WGen3600 Only Funnel 1 WHEEL KIT ACCESSORIES BOX WGEN3600 ONLY Open the Wheel Kit Accessories box and verify ...

Page 10: ...t is not intended for on road use The wheel kit is designed for use on this generator only INSTALLING FEET TO FRAME WGen3600 Only 1 Place generator on a flat surface 2 Place a piece of cardboard or other soft material to tip the generator onto to protect the frame paint and prevent the generator from sliding Tip the generator onto the side 3 Install the mounting foot to the frame using M8 flange b...

Page 11: ... removed to add and check oil Oil Drain Plug Must be removed to drain engine oil FEATURES Never Flat Wheels WGen3600 Only For easy portability Fuel Shut off Valve Controls the flow of fuel to the engine Manual Choke Choke must be set manually by adjusting choke lever Single Piece Handle WGen3600 Only Includes rubber grip Allows you to easily push or pull unit with one hand 1 5 6 7 8 9 2 3 4 3 6 5 ...

Page 12: ... the engine or the spark plug CARB Canister Required for models sold into and used in California Muffler and Spark Arrester Avoid contact until engine is cooled down Spark arrestor prevents sparks from exiting the muffler It must be removed for servicing FEATURES 1 2 3 4 4 1 2 3 WGen2000 WGen3600v WGen3600 1 2 3 4 ...

Page 13: ... terminal is used to ground the generator Engine Control Switch Allows fuel to flow to engine and energizes the ignition system Main Circuit Breaker The main circuit breaker controls total output of all outlets to protect the generator 120 Volt 30 Amp TT 30R Outlet Travel Trailer outlet can supply a maximum of 30 amps and 120 volts 120 Volt 30 Amp Twistlock Outlet L5 30R Outlet can supply 120V out...

Page 14: ...on the control panel to earth ground using copper wire minimum 10 AWG Consult a qualified electrician for local grounding requirements Floating Neutral WGen2000 WGen3600 WGen3600v The generator stator winding is isolated from the frame and from the AC receptacle ground pin WARNING Be sure the generator is properly connected to earth ground before operating The generator must be grounded to prevent...

Page 15: ...rator for the first time See Checking Engine Oil and Adding Engine Oil on page 20 for instructions on checking engine oil level and the procedure for adding engine oil NOTICE The engine does not contain engine oil as shipped Attempting to start the engine can damage engine components The owner of the generator is responsible to ensure the proper oil level is maintained during the operation of the ...

Page 16: ... Before attempting to start the generator verify the following The engine is filled with engine oil See Checking Engine Oil on page 20 The generator is situated in a proper location Location Selection on page 14 The generator is on a dry surface Weather and Dry Surface on page 14 All loads are disconnected from the generator No Connected Loads on page 14 The generator is properly grounded the Gene...

Page 17: ...N OFF Figure 8 Fuel Shut Off ON 4 Move the choke lever to the ON position see Figure 9 below Figure 9 Choke Lever ON 5 Push the engine control switch into the RUN position see Figure 10 below 6 Firmly grasp and pull the recoil handle slowly until you feel increased resistance At this point apply a rapid pull while pulling up and slightly away from the generator see Figure 11 7 As the engine starts...

Page 18: ...ing the oil fill plug dipstick while the engine is hot can cause extremely hot oil to spray out of the crankcase and can severely burn skin Allow engine oil to cool for several minutes before removing the oil fill plug dipstick Always perform maintenance in a well ventilated area Gasoline fuel and fuel vapors are extremely flammable and can ignite under certain conditions WARNING Avoid accidentall...

Page 19: ...e Oil Check Level Change Change Cooling Features Check Clean Air Filter Check Clean Replace Spark Plug Check Clean Replace Spark Arrestor Check Clean Service more frequently if operating in dry and dusty conditions TABLE 2 MAINTENANCE SCHEDULE AUTHORIZED WESTINGHOUSE SERVICE DEALER PERFORMED Maintenance Item Before Every Use After First 20 Hours or First Month of Use After 50 Hours of Use or Every...

Page 20: ...pstick 5 Remove oil fill plug dipstick see Figure 15 below Figure 15 Oil Fill Plug Dipstick 6 Check oil level When checking the engine oil remove the oil fill plug dipstick and wipe it clean Thread the oil fill plug dipstick all the way back in and then remove and check the oil level on the oil fill plug dipstick Acceptable Oil Level Oil is visible on the crosshatches between the H and L lines on ...

Page 21: ...al authorities or reclamation facility AIR FILTER MAINTENANCE WARNING Never use gasoline or other flammable solvents to clean the air filter Use only household detergent soap to clean the air filter Cleaning the Air Filter The air filter must be cleaned after every 50 hours of use or 3 months frequency should be increased if generator is operated in a dusty environment 1 Turn off the generator and...

Page 22: ...e the spark plug boot by firmly pulling the plastic spark plug boot handle directly away from the engine see Figure 20 NOTICE Never apply any side load or move the spark plug laterally when removing the spark plug Applying a side load or moving the spark plug laterally may crack and damage the spark plug boot Figure 20 Remove Spark Plug Boot 4 Clean area around the spark plug 5 Using the 13 16 spa...

Page 23: ... the Engine Switch is switched to STOP 2 Clean the generator as outlined in Cleaning the Generator 3 Drain all gasoline from the fuel tank as best as possible 4 With the fuel shut off valve open start the engine and allow the generator to run until all the remaining gasoline in the fuel lines and carburetor is consumed and the engine shuts off 5 Close the fuel shut off valve 6 Change the oil see C...

Page 24: ...Failure to follow all instructions may result in conditions that can lead to voiding of the EPA certification or product warranty serious personal injury property damage or even death TROUBLESHOOTING PROBLEM POTENTIAL CAUSE SOLUTION Engine is running but no electrical output 1 Circuit breakers are tripped 1 Reset the circuit breakers and check for overload condition 2 The power cord s plug connect...

Page 25: ...ugged spark arrestor 10 Check and clean the spark arrestor 11 Stale fuel 11 Drain fuel and replace with fresh fuel see page 17 12 If trying 1 11 above does not solve the problem the cause might be the generator has a fault 12 Take the generator to your nearest authorized service dealer TROUBLESHOOTING PROBLEM POTENTIAL CAUSE SOLUTION Generator suddenly stops running 1 Generator is out of fuel 1 Ch...

Page 26: ... 1 11 180549 Govenor Arm 1 12 100548 M6 Nut 3 13 180545 Gasket 1 14 110503 M8X30 6 15 180547 Cylinder Head Gasket 1 16 180533 Heat Shield 1 17 120505 M6X12 13 18 180566 Dust Plate 1 19 180567 M6X20 1 20 180540 Flywheel Assy 1 21 180539 Engine Cooling Fan 1 22 180538 Starter Cup 1 23 180537 Crankshaft Nut 1 24 180542 Ignition Coil Assy 1 25 100518 M6X25 2 26 140514 Spacer 1 27 140513 Gasket 1 28 14...

Page 27: ...or Assy 1 14 1 120526 Terminal Block 1 14 2 120525 Brush Assy 1 15 120527 Rear Bearing Carrier 1 16 120532 Washer 1 17 100542 M8X185 1 18 120534 M6X130 4 19 150518 Hose Clamp 2 20 140508 Hose Clamp 3 21 120537 M5X12 8 22 120529 AVR 1 23 120530 Alternator Cover 1 24 110519 Gasket 1 25 110502 Spring Washer 2 26 110521 Muffler Assy 1 27 150521 Fuel Tank 1 27 1 150517 Fuel Strainer 1 28 120536 M6X25 4...

Page 28: ... 1 11 180549 Govenor Arm 1 12 100548 M6 Nut 3 13 180545 Gasket 1 14 110503 M8X30 6 15 180547 Cylinder Head Gasket 1 16 180533 Heat Shield 1 17 120505 M6X12 13 18 180566 Dust Plate 1 19 180567 M6X20 1 20 180540 Flywheel Assy 1 21 180539 Engine Cooling Fan 1 22 180538 Starter Cup 1 23 180537 Crankshaft Nut 1 24 180542 Ignition Coil Assy 1 25 100518 M6X25 2 26 140514 Spacer 1 27 140513 Gasket 1 28 14...

Page 29: ...ock 1 15 120527 Rear Bearing Carrier 1 16 120532 Washer 1 17 120531 M8X220 1 18 120521 M6X165 4 19 150518 Hose Clamp 2 20 140508 Hose Clamp 3 21 120537 M5X12 8 22 120529 AVR 1 23 120530 Alternator Cover 1 24 110519 Gasket 1 25 110502 Spring Washer 2 26 110518 Muffler Assy 1 27 150521 Fuel Tank 1 27 1 150517 Fuel Strainer 1 28 120536 M6X25 4 29 150501 M6 Washer 4 30 150520 Carbon Canister 1 31 1205...

Page 30: ... 1 11 180549 Govenor Arm 1 12 100548 M6 Nut 3 13 180545 Gasket 1 14 110503 M8X30 6 15 180547 Cylinder Head Gasket 1 16 180533 Heat Shield 1 17 120505 M6X12 13 18 180566 Dust Plate 1 19 180567 M6X20 1 20 180540 Flywheel Assy 1 21 180539 Engine Cooling Fan 1 22 180538 Starter Cup 1 23 180537 Crankshaft Nut 1 24 180542 Ignition Coil Assy 1 25 100518 M6X25 2 26 140514 Spacer 1 27 140513 Gasket 1 28 14...

Page 31: ... 12 180568 Dust Plate 1 13 100516 M8X16 2 14 120524 Alternator Assy 1 14 1 120525 Brush Assy 1 14 2 120526 Terminal Block 1 15 120527 Rear Bearing Carrier 1 16 120532 Washer 1 17 120531 M8X220 1 18 120521 M6X165 4 19 150518 Hose Clamp 2 20 140508 Hose Clamp 3 21 120537 M5X12 8 22 120529 AVR 1 23 120530 Alternator Cover 1 24 110519 Gasket 1 25 110502 Spring Washer 2 26 110518 Muffler Assy 1 27 1505...

Page 32: ...32 Westinghouse Portable Power WGen3600 WGen3600v SCHEMATIC ...

Page 33: ...Westinghouse Portable Power 33 WGen2000 SCHEMATIC ...

Page 34: ...34 Westinghouse Portable Power Maintenance Notes ...

Page 35: ...Westinghouse Portable Power 35 Maintenance Notes ...

Page 36: ...36 Westinghouse Portable Power Version 7 11 17KD ...

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